SuperATV Game Loader Rack Installation Instructions

Kit Contents

The kit includes the following components:

• Box
• Connector
• Corded Remote
• Fairlead
• Harness
• Hand Strap
• Winch
• Hook

Connections are indicated as follows:

• Box connects to Connector.
• Wiring routes from Box to Battery and to Dash area (see page 10 for dash routing).
• Harness connects to Connector and the vehicle's stock AUX Connector.
• Hand Strap attaches to the Hook.

Installation Steps

Step 1: Prepare Dash Area

Remove the vehicle's glovebox. Use a 1-1/4" Hole Saw to cut a hole in the plastic dashboard panel and install the provided Grommet.

Step 2: Mount Winch and Box

Mount the Winch and the Box to the Rack. Use four M6 x 20mm bolts and two M6 Nuts for each mounting point. Connect the Winch wiring to the Box.

Step 3: Attach Fairlead, Hook, Connector

Attach the Fairlead, Hook, and Hand Strap to the Rack. Use two M10 x 30mm bolts and two M10 Nuts for each attachment point. Mount the Connector to the Rack using two M5 x 20mm bolts and two M5 Nuts. Note: If SuperATV Cube Lights are being installed, use two M8 x 20mm bolts and two M8 Nuts for the Connector mounting.

Step 4: Install Side Components

Install the Right side component to the Rack using two M12 Washers, two M12 Lock Washers, and two M12 x 25mm bolts. Do not tighten yet. Repeat this process for the Left side. Install two Covers.

Step 5: Secure Rack to Vehicle

Secure the assembled Rack to the vehicle. Use twelve M8 x 20mm bolts, twelve M8 Lock Washers, and twelve M8 Washers. Tighten all hardware. Route the wiring to the vehicle's battery (refer to page 9) and through the previously installed Grommet to the dash area (refer to page 3). Assistance from another person is recommended for this step.

Step 6: Install Protective Caps

Install the protective Caps onto the Rack. Repeat for the left side. (Three Caps total).

Wiring and Power Connection

Step 7: Connect Power to Battery

Raise the vehicle's cargo bed. Connect the power wires from the Box to the vehicle's Battery terminals.

Step 8: Connect Harness to AUX Connector

Locate the vehicle's stock AUX Connector. It is identifiable by its wires: green with a black stripe, red with a brown stripe, and brown with a black stripe. Connect the provided Harness to this stock AUX Connector and to the main Connector.

Getting to Know Your Winch

A winch is a powerful piece of machinery. Understanding its components and operation is crucial for safe and confident use.

• Motor: Powered by a 12-volt battery, it drives the Mechanical Gear Mechanism.
• Winch Drum: This cylinder stores the Synthetic Rope.
• Synthetic Rope: Designed for load capacity, featuring a looped end for the hook.
• Fairlead: Guides the Synthetic Rope onto the Drum, minimizing abrasion from the winch mount or bumper.
• Mechanical Gear System: Converts motor power into extreme pulling forces.
• Braking System: Automatically applies a brake to the Winch Drum when the motor stops under load.
• Control System: Operated using the Corded Remote.
• Free Spooling Clutch: Allows manual disengagement ("CLUTCH OUT") of the Winch Drum from the Mechanical Gear System for free spooling, or engagement ("CLUTCH IN") to lock the Winch into the system.
• Pulley/Snatch Block (not included): Can double the winch's pulling power or change pulling direction. Recommended for loads over 70% of rated line pull.

Safety Precautions

Failure to heed these warnings and cautions may result in personal injury and/or property damage.

• WARNING: Do not exceed rated capacity.
• WARNING: Do not use the Winch to lift vertically or as a hoist. (Visual: Load being lifted with a cross symbol ❌).
• WARNING: Never cut, weld, or modify any part of the Winch or Synthetic Rope.
• WARNING: A minimum of five (5) wraps of Synthetic Rope around the Winch Drum is necessary for pulling and holding rated load.
• WARNING: Keep a safe distance from the Synthetic Rope when it is under tension.
• WARNING: Synthetic Rope may break before the Motor stalls. For heavy loads, use a pulley block/snatch block to reduce load on the Synthetic Rope.
• WARNING: Never step over or go near the Synthetic Rope when it is under load.
• WARNING: Do not move the vehicle to pull a load (towing) on the Synthetic Rope, as this can cause breakage.
• WARNING: Avoid "shock loads" by using the control switch intermittently to take up slack in the Synthetic Rope.
• WARNING: Apply blocks to the vehicle wheels when on an incline.
• WARNING: Never connect Synthetic Rope back onto itself. (Visual: Rope connected to itself with a cross symbol ❌).
• CAUTION: Use the Hand Strap when handling the Clevis Hook. Wear gloves to protect hands when handling Synthetic Rope. Never let the Synthetic Rope slide through bare hands.
• WARNING: When re-spooling, ensure the Synthetic Rope spools in the "under wind" position (entering from the bottom, not the top). Maintain slight load, push the Corded Remote button, and walk towards the Winch. Keep hands at least 12 inches away from the Winch while re-spooling. Turn off the Winch when only a few feet of rope remain. Finish spooling by hand with the Clutch disengaged. Keep hands clear of the Fairlead and Winch Drum when the Winch is powered. (Visual: Side cutaway view of Winch showing rope exiting from under the drum).

General Tips for Safe Operation

• The Winch is at rated capacity when spooling the first layer of Synthetic Rope onto the Winch Drum. Overloading can cause damage.
• For loads over 70% of rated line pull, use a pulley block/snatch block to double the rope line. This reduces the number of layers on the Winch Drum and decreases the load on the Synthetic Rope by as much as 50%. Attach to a strong frame or load-bearing component when doubling the line back to the vehicle. (Visual: Diagram showing Pulley/Snatch Block usage with rope, sling/tree strap, and anchor point).
• To minimize battery drain and maximize power and speed, keep the vehicle engine running during winching.
• Familiarize yourself with all winch features, rigging techniques, and sounds made under various loads by performing test runs.
• Inspect all components, hardware, and electrical connections before each use. If Synthetic Rope is frayed or damaged, replace it immediately with the manufacturer's replacement rope. Replace or remove any component that appears damaged, worn, or operating abnormally.
• Never connect Synthetic Rope back onto itself. Always use a snatch block, sling, or chain of suitable strength.
• Use only attachments and/or adapters supplied by the manufacturer.
• Test run the Winch in both directions before actual winching.
• CAUTION: If the Motor stalls, stop winching immediately. Electric winches are designed for intermittent use. Do not use in constant duty applications. Limit duration of winching pulls to as short as possible, not exceeding (1) minute at or near rated load. If the Motor becomes hot to touch, stop winching immediately and allow it to cool before resuming.
• CAUTION: Never disengage the Free Spooling Clutch when a load is on the Winch.

Winching Angles and Safety

Do not winch from an acute angle, as this can cause the Synthetic Rope to pile up on one side of the Winch Drum, leading to damage to the rope and winch.

Short pulls from an angle can be used to straighten the load. Long pulls must be done with the Synthetic Rope at a 90° angle to the winch/vehicle. (Visual: Diagram showing a correct angle with a checkmark ✔ and an incorrect angle with a cross ❌).

To absorb energy in the event of Synthetic Rope failure, place a blanket or jacket over the Synthetic Rope approximately 5-6 feet from the Clevis Hook before pulling a heavy load.

Operating the Winch

1. Take time to assess the situation and thoroughly plan the pull.
2. Set the Free Spooling Clutch to the "CLUTCH OUT" position.
3. Pull the Synthetic Rope and attach it to the load to be winched. Wear gloves and use the Hand Strap. CAUTION: Always leave a minimum of five (5) turns of Synthetic Rope on the Winch Drum. Review the "Safety Warnings" section before continuing.
4. Secure the Clevis Hook to the anchor point (e.g., sling, chain, or snatch block). Do not attach the Clevis Hook back onto the Synthetic Rope.
5. Set the Free Spooling Clutch to the "IN" position.
6. Start the vehicle engine so that the battery is being charged while winching.
7. Slowly winch in the Synthetic Rope just enough to take up slack.
8. Inspect the Synthetic Rope. Ensure there are a minimum of 5 wraps of Synthetic Rope around the Winch Drum.
9. To absorb energy in the event of Synthetic Rope failure, place a blanket or jacket over the Synthetic Rope approximately 5ft - 6ft from the Clevis Hook.
10. Clear the area. Make sure all spectators are away and that no one is directly in front, behind the vehicle, or at the anchor point.
11. While standing aside and clear of the tow path, use the Corded Remote to control winching. If required, wait until the Motor stops before reversing direction. Ensure the Synthetic Rope is winding evenly and tightly around the Winch Drum. Avoid shock loads; keep the Synthetic Rope under tension.
12. The Winch is meant for intermittent use. Under full load with a single line rig, do not power "in" for more than (1) minute without letting the Motor cool down for a few minutes before resuming winching.
13. Once the load is secured onto the machine, the winching operation is complete.
14. Set the Free Spooling Clutch to "OUT" to release tension on the Synthetic Rope. The Winch is not meant to hold loads for long periods of time.
15. Disconnect the Synthetic Rope from the anchor.
16. Set the Free Spooling Clutch to "IN" position and rewind the Synthetic Rope. Keep hands clear of the Winch Drum and components. Any material already on the Winch Drum should be spooled tightly and neatly. Draw out and re-spool if necessary.
17. Secure the Hook Strap and Clevis Hook.

Maintenance

Synthetic Rope Maintenance

• Minimize abrasion: Use the movable Abrasion Sleeve whenever contact with rocks or other objects occurs. Slide the Sleeve up and down the Synthetic Rope as required. Abrasion will reduce Synthetic Rope life.
• Keep clean: Allowing dirt and debris to enter the Synthetic Rope will lead to abrasion.
• Avoid sharp bends: A sharp bend will decrease the Synthetic Rope's strength substantially under load and may cause damage or failure.
• WARNING: If the Synthetic Rope has become worn or is beginning to show signs of breaking, replace it immediately with an identical part number. Refer to SuperATV Synthetic Rope instructions when installing.

Winch Maintenance

• Check the tightness of all mounting hardware and electrical connections periodically.
• Keep the Winch clean. Remove all dirt and corrosion as required.
• Do not disassemble the Mechanical Gear System. High-temperature lithium grease has been applied at the factory. No user maintenance is required.