MEAN WELL XLG-200 Series 200W Constant Power Mode LED Driver
Overview
The MEAN WELL XLG-200 series is a 200W LED AC/DC driver designed for constant power operation. It offers a wide input voltage range of 100-305VAC and models with various rated currents. Key features include high efficiency (up to 94%), a fanless design, a metal case with IP67 protection for outdoor use, and surge protection. The series is compliant with international safety regulations such as IEC61347 and UL8750.
Features
- Wide input range: 100~305V AC (Class I)
- Full power output at 70~100% Constant power mode operation
- Metal case with IP67 rating, suitable for outdoor applications
- Surge protection with 6KV/4KV (10KV/6KV optional)
- 3-in-1 dimming function (Dim to off and Isolation design)
- India (EESL) version with Input Over Voltage Protection (survives 440Vac for 48 hours)
- Protection functions: OVP/SCP/OCP/OTP
- Life time > 50,000 hrs. and 5 years warranty
- SELV and Type HL compliant options available
Applications
- Skyscraper lighting
- Street lighting
- Floodlight lighting
- Stage lighting
- Fishing lighting
- Horticulture lighting
- Bay lighting
- DMX power supply
- Type HL for use in Class I, Division 2
Model Encoding
The model number structure indicates key specifications:
- XLG-200: Series Name
- [Model Type]: e.g., 12, 24, L, H
- [Function Options]: Blank (fixed output), A (adjustable via potentiometer), AB (adjustable via potentiometer + 3-in-1 dimming)
Model Types & Ratings:
- XLG-200-12: 12V DC, 8.4~12V constant current region, 16A rated current, 192W rated power.
- XLG-200-24: 24V DC, 16.8~24V constant current region, 8.3A rated current, 199.2W rated power.
- XLG-200-L: 700mA rated current, 142~285V constant current region, 200W rated power.
- XLG-200-H: 3500mA rated current, 27~56V constant current region, 200W rated power.
Specifications
Parameter | XLG-200-12 / XLG-200-24 | XLG-200-L | XLG-200-H |
---|---|---|---|
DC Voltage | 12V / 24V | 142~285V | 27~56V |
Constant Current Region | 8.4~12V / 16.8~24V | 142~285V | 27~56V |
Rated Current (Default) | 16A / 8.3A | 700mA | 3500mA |
Rated Power | 192W / 199.2W | 200W | 200W |
Current Adj. Range | 8~16A / 4.15~8.3A | 350~1050mA | 1750~5550mA |
Input Voltage Range | 100~305VAC (47~63Hz) or 142~431VDC | ||
Power Factor (Typ.) | PF≥0.97/115VAC, PF≥0.95/230VAC, PF≥0.92/277VAC @ full load | ||
Efficiency (Typ.) | 92% / 94% | 94% | 93% |
AC Current (Typ.) | 2.2A/115VAC, 1.1A/230VAC, 0.9A/277VAC | ||
Inrush Current (Typ.) | Cold Start 65A (twidth=550µs at 230VAC) | ||
Leakage Current | <0.75mA / 277VAC | ||
No Load Power Consumption | ≤0.5W (for standard version) | ||
Protection Functions | OVP, SCP, OCP, OTP | ||
Input Over Voltage Protection | 320~390VAC (recovers automatically) | ||
Max. Case Temp. | +90°C | ||
Working Temp. | Tcase: -40~+90°C | ||
Working Humidity | 20~95% RH (non-condensing) | ||
Vibration | 10~500Hz, 5G, 12min./cycle, 72min. per axis | ||
Safety Standards | UL8750(Type HL), CSA C22.2 No. 250.13-12, BS EN/EN61347-1, BS EN/EN61347-2-13, BS EN/EN62384, GB19510.1, GB19510.14, EAC TP TC 004, J61347-1, J61347-2-13, KC61347-1, KC61347-2-13, IS15885(Part2/Sec13) (for XLG-200I type only), NOM-058-SCFI-2017 (except Blank type). IP67 approved. | ||
Withstand Voltage | I/P-O/P: 3.75KVAC, I/P-FG: 2KVAC, O/P-FG: 1.5KVAC | ||
Isolation Resistance | I/P-O/P, I/P-FG, O/P-FG: ≥100M Ohms / 500VDC / 25°C / 70% RH | ||
EMC Emission | Conducted: BS EN/EN55015(CISPR15), GB/T 17743; Radiated: BS EN/EN55015(CISPR15), GB/T 17743; Harmonic Current: BS EN/EN61000-3-2 Class C; Voltage Flicker: BS EN/EN61000-3-3 | ||
EMC Immunity | ESD: Level 3 (8KV air, 4KV contact); Radiated: Level 3; EFT/Burst: Level 3; Surge: 4KV/Line-Line, 6KV/Line-Earth; Conducted: Level 3; Magnetic Field: Level 4; Voltage Dips/Interruptions: Meets standards. | ||
MTBF | ≥2300.1K hrs (Telcordia SR-332), ≥200.7K hrs (MIL-HDBK-217F at 25°C) | ||
Dimension (L*W*H) | 199*63*35.5 mm | ||
Weight | 0.85 Kg |
Diagrams and Operation
Block Diagram
The internal structure of the XLG-200 series includes an EMI Filter and Rectifiers, a PFC Circuit controlled by PFC Control, Power Switching, and a PWM Control. It also features Over Load Protection (OLP), Over Temperature Protection (OTP), Over Current Protection (OCP), and Over Voltage Protection (OVP) circuits, all monitored by a Detection Circuit. The AB type includes DIM+ and DIM- terminals for dimming control.
I-V Operating Area
Graphical representations illustrate the safe operating regions for different models (XLG-200-L, XLG-200-H) based on output voltage and current. These charts define the constant current and constant voltage areas, as well as the hiccup protection zone. A 'Recommend Performance Region' is also indicated for optimal operation.
Dimming Operation (AB-Type)
The 3-in-1 dimming function allows output current adjustment via 0-10VDC, 10V PWM signal, or resistance. Graphs show the relationship between the dimming input (voltage, PWM duty cycle, or resistance) and the output current percentage. It's noted that dimming source current is 100μA (typ.) and direct connection to LEDs is suggested. The minimum dimming level is approximately 8%, and output can drop to 0% under specific dimming conditions.
Output Load vs Temperature
Graphs display the derating of output load based on ambient temperature (Ta) and case temperature (Tc) for different input voltages (110VAC, 230VAC). For constant power mode, the maximum allowable ambient temperature is typically 50°C (for 230VAC input) or 40°C (for 110VAC input).
Static Characteristic
A graph shows the relationship between input voltage and load percentage, indicating the operational range.
Power Factor (PF) Characteristic
A graph illustrates the Power Factor (PF) versus Load percentage at a case temperature of 75°C for different input voltages (115VAC, 230VAC, 277VAC), showing PF values generally above 0.9.
Total Harmonic Distortion (THD)
A graph plots Total Harmonic Distortion (THD) against Load percentage for XLG-200-L models at 75°C case temperature, showing THD levels below 10% for loads above 50%.
Efficiency vs Load
Graphs show the efficiency of the XLG-200 series versus Load percentage for different input voltages (115VAC, 230VAC, 277VAC), highlighting efficiencies up to 94%.
Lifetime
A graph indicates the estimated lifetime in thousands of hours (Kh) based on the case temperature (Tc). The lifetime is shown to be over 100,000 hours for case temperatures up to 60°C, decreasing thereafter.
Mechanical Specification
The LED drivers have a metal casing with dimensions of 199mm (Length) x 63mm (Width) x 35.5mm (Height). Cable specifications are provided for AC input (Blue for N, Brown for L, Green/Yellow for FG) and DC output (Black for V-, Red for V+). For AB-Type models, Purple is for DIM+ and Pink is for DIM-. Cable types include SJOW 17AWGx3C for AC input and SJOW 17AWGx2C or SJOW 14AWGx2C for DC output, with varying lengths (e.g., 300±20mm for AC input, 300±20mm for DC output). The 'tc' point, indicating maximum case temperature, is marked on the casing.
Installation and Safety
- Installation Manual: Available at https://www.meanwell.com/manual.html
- Safety & Withstand Voltage: High dielectric strength between input, output, and ground.
- Isolation Resistance: High resistance ensures safety.
- EMC Compliance: Meets standards for conducted and radiated emissions, harmonic current, and voltage flicker.
- EMC Immunity: Designed to withstand various electrical disturbances.
- Type HL: Suitable for use in Class I, Division 2 hazardous locations.
- IP67 Rating: Provides protection against dust and water ingress.
- Product Liability Disclaimer: Available at https://www.meanwell.com/serviceDisclaimer.aspx
Notes
- All parameters are measured under specific conditions (230VAC input, rated current, 25°C ambient).
- De-rating may be required at low input voltages or high altitudes.
- The driver is a component and requires re-qualification of EMC Directive on the complete installation.
- Meets typical life expectancy of >50,000 hours at a case temperature of 75°C or less.
- For ErP regulation compliance, the driver must be used behind a switch.