WORKPRO 27.5 Inch 3-Drawer Rolling Tool Storage Cabinet

Safety Information

General Precautions:

• Do not pull this unit; push it when moving.
• Use the brakes when this product is not being moved to prevent rolling.
• Do not alter this product in any manner.
• Before locking the unit, ensure all drawers are completely closed for the lock mechanism to work properly.
• Do not stand or step on this product.
• Maintain proper footing and balance at all times.

WARNING!

• Do not attach or mount this product to a vehicle, as this may cause personal injury or product damage.
• Do not stand or step on this product; you may fall, causing personal injury.
• Keep the product on level surfaces. Unstable or unlevel surfaces may cause the product to tip, leading to personal injury or product damage.
• Lock the drawers before moving this product. Open drawers can make the product unstable and tip, causing personal or product damage.
• Keep children and bystanders away while loading, unloading, and moving the product.
• Do not lift this product directly with a forklift or tow with any mechanical devices.
• Do not exceed the maximum product evenly distributed weight, including contents. Do not exceed the maximum product evenly distributed weight for each drawer. Do not exceed the maximum evenly distributed weight for the top tray. Be aware of dynamic loading; sudden load movement can briefly create excess load, causing product failure.

Specifications

Package Contents

Ensure all components are present. If any components are missing, do not proceed with assembly. Please send an email to service@greatstartools.com or call 877-876-7562.

Parts List

Tools Required (Included):

• 10 mm L Shaped angled hex socket wrench

Tools Required (Not Included):

• Phillips screwdriver PH2
• 7 mm Combination wrench
• Safety goggles ?
• Rubber Mallet
• Protective Gloves ?

Assembly

Step 1: Install the Casters

Note: Two people are recommended for assembly. Assemble on a flat surface. A piece of cardboard is recommended to keep the product from being scratched during assembly.

Assemble on a flat, level, hard, and smooth surface capable of safely supporting a fully loaded cabinet.

Lay the bottom tray (G) on its back.

Attach two swivel casters with brake (F) to one side of the bottom tray (G) with eight M8x14mm bolts (AA) and M8 washers (BB). Tighten the bolts completely with a 5mm hex key.

Attach two fixed casters (E) to the other side of the bottom tray (G) with eight M8x14mm bolts (AA) and M8 washers (BB). Tighten the bolts completely with a 5mm hex key.

Carefully put the bottom tray (G) to its upright position.

Step down the levers marked "ON" to lock the swivel casters with brakes (F).

Note: Be sure to lock both swivel casters with brake to prevent the cabinet from rolling or swiveling.

Diagram Description (Fig. 1): The diagram shows the bottom tray (G) upside down. Four casters are attached to its corners. Two swivel casters with brakes (F) are on one side, and two fixed casters (E) are on the other. Each caster is secured with four M8x14mm bolts (AA) and M8 washers (BB). A close-up shows a swivel caster with brake (F) and its lever, indicating "OFF" and "ON" positions for locking the brake.

Step 2: Install the Posts

Attach four posts (K) to the outside corners of the bottom tray (G) with sixteen M6x10mm bolts (CC) and M6 cap nuts (DD). Finger tighten to desired tightness.

Note: Do not tighten the bolts and cap nuts completely before step 4.

Diagram Description (Fig. 2): The diagram shows the bottom tray (G) with the four posts (K) being attached to its corners. Each post is secured with four M6x10mm bolts (CC) inserted from the outside and M6 cap nuts (DD) tightened from the inside. The bolts and nuts are finger-tightened.

Step 3: Install the Back Panels, Beams, and Side Panels

Step 3.1: Install the Back Panels and Side Panels

Place the left side panel (L) and right side panel (C) between the posts (K). The left side panel (L) can be attached to the same side where the swivel casters (F) will be installed. Ensure the keyhole slots on the side panels (C&L) face forward and the narrow end of keyhole slots face down.

Insert the bottom back panel (D) between the posts (K) and the side panels (C&L) at the rear of the cabinet. Make sure the bottom back panel (D) marked "UP" faces up.

Line up the holes in the side panels (C&L) and bottom back panel (D) with the 13th holes down from the top of the posts (K) and the 3rd holes up from the bottom of the posts (K) at the rear of the cabinet. Use four M6x10mm bolts (CC) and M6 cap nuts (DD). Finger tighten to desired tightness. Do not tighten the bolts completely.

Insert the top back panel (B) between the posts (K) and the side panels (C&L) at the rear of the cabinet.

Line up the holes in the side panels (C&L) and top back panel (B) with the 3rd and 12th holes down from the top of the posts (K) at the rear of the cabinet. Use four M6x10mm bolts (CC) and M6 cap nuts (DD). Finger tighten to desired tightness. Do not tighten the bolts completely.

Diagram Description (Fig. 3): The diagram shows the cabinet frame with side panels (L, C) and back panels (B, D) being attached to the posts (K). Keyhole slots on the side panels are shown facing forward with their narrow ends down. The bottom back panel (D) is marked "UP". Bolts (CC) and nuts (DD) are used for attachment. Arrows indicate the "UP" and "DN" directions for the bottom back panel.

Step 3.2: Install the Beams

Insert two beams (H) between the posts (K) and the side panels (C&L) at the front of the cabinet. Install the bottom beam (H) by lining up its holes with the 3rd hole up from the bottom of the posts (K). Install the top beam (H) by lining up its holes with the 12th hole down from the top of the posts (K). Make sure the edge of the bottom beam (H) with four holes faces up, and the edge of the top front rail (H) with four holes faces down.

Line up the holes in the side panels (C&L) and beams (H) with the 3rd and 12th holes down from the top of the posts (K) and the 3rd holes up from the bottom of the posts (K). Attach and finger tighten using four M6x10mm bolts (CC) and M6 cap nuts (DD). Do not tighten the bolts completely.

Diagram Description (Fig. 4): The diagram shows the cabinet frame with beams (H) being installed. The bottom beam has an edge with four holes facing upwards, and the top beam has an edge with four holes facing downwards. Bolts (CC) and nuts (DD) are used to secure the beams to the posts (K) and side panels (C, L).

Step 4: Install the Top Tray and Side Handle

Place the top tray (A) on the top of the four posts (K).

Attach the side handle (M) to the tray (A) and posts (K). The side handle (M) can be attached to the same side where the swivel casters (F) will be installed. Secure with sixteen M6x10mm bolts (CC) and M6 cap nuts (DD), and finger tighten to desired tightness.

Tighten all the bolts and cap nuts completely for the cabinet using a 10 mm L shaped angled hex socket wrench.

Note: The side handle (M) can be attached to either side of the cabinet, but must be on the same side where the swivel casters (F) will be installed.

Caution! Ensure tightening all bolts and cap nuts of the cabinet; otherwise, tipping may occur, causing personal or product damage.

Diagram Description (Fig. 5): The diagram shows the top tray (A) placed on top of the cabinet posts (K). The side handle (M) is attached to one side of the cabinet, connecting to the top tray and posts. M6x10mm bolts (CC) and M6 cap nuts (DD) are used for attachment.

Step 5: Attach the Doors

Unscrew the bolt (CC) and cap nut (DD) securing the top beam (H).

Install the bottom hinge pin of the left door (J) onto the bottom beam (H). Then, swing the left door (J) into the top beam (H) while pressing down the latch by finger, and align the latch with the hole in the top beam (H). Release when the latch is in position.

Repeat the above step for the right door (I).

Tighten the bolts (CC) and cap nuts (DD) and secure the top beam (H) completely.

Insert door key (T) into the lock to verify proper operation.

Diagram Description (Fig. 6): The diagram shows the cabinet with the left door (J) and right door (I) being attached. A close-up shows the bottom hinge pin and the latch mechanism on the top beam (H). The door key (T) is shown being inserted into the lock.

Step 6: Install the Out Drawer Slides

Identify the left and right drawer slides (Q&S) by the opening direction of the cabinet drawers.

Lift the release lever up to separate the outer (Q1) and inner (Q2) left drawer slide (Q). Insert the inner buckle of the outer left drawer slide (Q1) into the square hole on the left side panel (L). Then, insert the outer buckle of the left outer drawer slide (Q1) to the square hole outside on the left side panel (L).

Press the release lever down to separate the outer and inner right drawer slide (S). Repeat the above steps to assemble the outer right drawer slide on the right side panel (C).

Diagram Description (Fig. 7 & 8): Figure 7 illustrates the separation of drawer slides into outer (e.g., Q1) and inner (e.g., Q2) components using a release lever. It shows how the inner buckle attaches to the drawer and the outer buckle attaches to the cabinet. Figure 8 shows the cabinet with the left side panel (L) and right side panel (C) where the outer drawer slides (Q1, S1) are mounted. The inner drawer slides (Q2, S2) are shown separately, to be installed on the drawers.

Step 7: Install the Locking Lever and the Lock

Install the locking lever (N) into three keyhole slots of the left side panel (L). Slide the locking lever (N) to the bottom of the keyhole.

Install the decorative cover with lock (O), and insert the locking shaft into the locking lever (N). Make sure the key is locked correctly.

Align the hole from the inside of the cabinet with the decorative cover (O). Secure the left side panel (L) and decorative cover (O) with six #4x8mm screws (EE) and tighten to desired tightness using a PH2 Phillips screwdriver.

Diagram Description (Fig. 9): The diagram shows the installation of the locking lever (N) and the decorative cover with lock (O) onto the left side panel (L). It illustrates sliding the locking lever to the bottom of the keyhole, inserting the locking shaft, and aligning the decorative cover. Six #4x8mm screws (EE) are used for attachment.

Step 8: Install the Drawers

Step 8.1: Assemble the Drawers and Inner Drawer Slides

Fold up the four sides of the drawer plate (R) along the dotted line. It is recommended to operate on a right-angled edge of a workbench to create a flat lip by using a rubber hammer.

Fix the back of the drawer with two M4x6mm bolts (FF) and M4 nuts (GG) for each drawer, using a PH2 Phillips screwdriver and 7mm wrench.

Insert the lip of the drawer into the gap of the drawer front panel (P), align the holes in the drawer with the drawer front panel (P), and secure with two #4x8mm screws (EE). Tighten to desired tightness by a PH2 Phillips screwdriver.

Insert the inner buckle of the inner drawer slide into the square hole of the drawer. Then, insert the outer buckle of the inner drawer slide to the square hole outside on the drawer, aligning the hole with the outer buckle.

Repeat the above steps to assemble the other two drawers.

Diagram Description (Fig. 10): The diagram illustrates the assembly of a single drawer. It shows folding the drawer plate (R), attaching it to the drawer front panel (P) with screws (EE), and securing the back with bolts (FF) and nuts (GG). The inner drawer slide is shown being attached to the drawer. A workbench edge is shown for support. Numbers indicate the sequence of assembly steps for one drawer.

Step 8.2: Install the Drawers

Pull the outer drawer slides out until fully extended.

Hold the outer drawer slide on the cabinet while aligning them with the inner drawer slides on the drawer.

Slightly insert one side and repeat for the other side.

Slowly push the drawer until it is fully closed to engage the slide.

Open and close the drawer to verify proper operation.

Repeat the above process to install the second and third drawers.

Diagram Description (Fig. 11): The diagram shows the assembled drawers being inserted into the cabinet. The left drawer slide (Q) and right drawer slide (S) are visible on the cabinet. A close-up shows a drawer being aligned with the slides and pushed in until it clicks into place.

Step 9: Install the Drawer Mat, Tray Mat and Cabinet Mat

Place three drawer mats (V), tray mat (W), and cabinet mat (W) on the cabinet at your desired position.

Diagram Description (Fig. 12): The diagram shows the cabinet with the top tray (A), drawers, and bottom cabinet area. It indicates where the drawer mats (V), tray mat (W), and cabinet mat (W) should be placed.

Using the Caster Brake

To lock the swivel caster with brake, step down the lever marked "ON".

To unlock the swivel caster with brake, step down the lever marked "OFF".

Note: Be sure to lock both swivel casters with brake to prevent the cabinet from rolling or swiveling.

Diagram Description: A close-up view of a caster wheel shows a lever with "OFF" and "ON" positions. Stepping on the lever engages or disengages the brake.

Removing the Drawer

• Fully extend and empty the drawer.
• Push up one release lever while pulling down on the other release lever.
• Pull the drawer outward until it is released from the drawer slide.

Diagram Description (Fig. 13): The diagram shows a drawer being removed from the cabinet. An arrow indicates the release lever, and the process of pulling the drawer out is illustrated.

Maintenance

1. Maintaining the Casters

Grease the casters annually using high-quality bearing grease.

2. Maintaining the Drawers

• Periodically clean the drawer trim and the inside of the drawers with a mild detergent and water.
• Remove grease and oil with a standard, nonflammable cleaning fluid.
• The use of drawer liners is recommended to protect the finish inside the drawers and make them easier to clean.
• Lubricate the slides semi-annually with grease or equivalent.

Customer Service

If you are having difficulty in using this product and require support, please send an email to service@greatstartools.com or call 877-876-7562.