Manuals+

WORKPRO 28.1 Inch 2-Tier Rolling Tool Cart with 2 Drawers

Model: W082133A

Product Overview

This document provides assembly instructions for the WORKPRO 28.1 Inch 2-Tier Rolling Tool Cart with 2 Drawers. Please read and understand all safety rules and operating instructions before use.

Diagram Description: A 3D illustration shows the WORKPRO 28.1 inch 2-tier rolling tool cart. It features four wheels (two fixed, two swivel with brakes), two shelves/trays, and two drawers. The top includes a handle.

Important Safety Information:

  • ⚠️ For your safety: Read and understand this manual.
  • ?️ Eye Protection: Must be worn.
  • ? Protective Gloves: Must be worn when assembling.

CAUTION: Read and follow all Safety Rules and Operating instructions before first use of this product.

NOTE: Ensure all components are present. If any components are missing, do not proceed with assembly. Please send an email to service@greatstartools.com or call 877-876-7562.

Distributed by Hangzhou GreatStar Industrial Co., Ltd. No.35 Jiuhuan Road, Jiubao Town, Hangzhou 310019, China. www.greatstartools.com. MADE IN CHINA.

Table of Contents

  • Safety Information
  • Specifications
  • Package Contents
  • Assembly
  • Using the Caster Brake
  • Removing the Drawer
  • Maintenance
  • Customer Service

FOR YOUR SAFETY: CAREFULLY READ AND UNDERSTAND ALL INSTRUCTIONS BEFORE USE.

Safety Information

  • Do not pull this unit; push it when moving.
  • Use the brakes when this product is not being moved to prevent rolling.
  • Do not alter this product in any manner.
  • Before locking the unit, ensure the drawers are completely closed for the lock mechanism to work properly.
  • Do not stand or step on this product.
  • Maintain proper footing and balance at all times.

WARNING!

  • Do not attach or mount this product to a vehicle, as this may cause personal injury or product damage.
  • Do not stand or step on this product; you may fall, which may cause personal injury.
  • Keep the product on level surfaces. The product may become unstable and tip if stored or moved on an unlevel surface, which may cause personal injury or product damage.
  • Lock the drawers before moving this product. The drawers could come open and make the product unstable and tip, which may cause personal or product damage.
  • Keep children and bystanders away while loading, unloading, and moving the product.
  • Do not lift this product directly with a forklift or tow with any mechanical devices.
  • Do not exceed the maximum product weight, including contents. Do not exceed the maximum product weight for each drawer. Do not exceed the maximum weight for each tray.

Specifications

DescriptionValue
Maximum product weight (evenly distributed), including contents405 lbs
Maximum product weight for each drawer (evenly distributed)22.5 lbs
Maximum product weight for each tray (evenly distributed)120 lbs

Package Contents

Ensure all components are present. If any components are missing, do not proceed with assembly. Please send an email to service@greatstartools.com or call 877-876-7562.

Diagram Description: An exploded view of the tool cart shows all components laid out, labeled with letters A through Q, indicating how they fit together during assembly.

Tools Required (Not Included):

  • ? Phillips screwdriver PH2
  • ? Safety goggles
  • ?️ 13 mm Combination wrench
  • ? Protective Gloves

Parts List:

#PICDESCRIPTIONQTY
A[Top tray]Top tray1
B[Rear panel]Rear panel1
C[Right drawer slide panel]Right drawer slide panel1
D[Pegboard]Pegboard2
E[Post (1)]Post (1)2
F[Post (2)]Post (2)2
G[Bottom tray]Bottom tray1
H[Fixed caster]Fixed caster2
I[Swivel caster with brake]Swivel caster with brake2
J[Middle tray]Middle tray1
K[Drawer front panel's outer cover]Drawer front panel's outer cover2
L[Drawer front panel's inner cover]Drawer front panel's inner cover2
M[Drawer body]Drawer body2
N[Left drawer slide panel pre-installed with lock]Left drawer slide panel pre-installed with lock1
O[Key]Key2
P[Side handle]Side handle1
Q[Beam]Beam2
AA[M8x16mm Bolt]M8x16mm Bolt16+2(Spare)
BB[M6x12mm Bolt]M6x12mm Bolt44+2(Spare)
CC[#4x8mm Screw]#4x8mm Screw8+2(Spare)

Assembly

NOTE: Two people are recommended for assembly. Assemble on a flat surface. A piece of cardboard is recommended to keep the product from being scratched during assembly.

STEP 1: INSTALL THE CASTERS

Assemble on a flat, level, hard and smooth surface capable of safely supporting a tool cart. Lay the bottom tray (G) on its back. Attach two swivel casters with brake (I) to one side of the bottom tray (G) with eight M8x16mm bolts (AA), and tighten to desired tightness with a 13mm combination spanner. Tighten the bolts completely. Repeat the above step to install the fixed casters (H). Carefully put the bottom tray (G) to its upright position. Step down the levers to lock the swivel casters (F).

NOTE: Be sure to lock both swivel casters with brake to prevent tool cart from rolling or swiveling.

Diagram Description (Fig. 1): Illustrates the installation of casters onto the bottom tray (G). It shows the tray upside down with fixed casters (H) and swivel casters with brake (I) being attached using M8x16mm bolts (AA). An inset shows how to step down the lever on the swivel caster to lock it.

PARTGHIAA
DESCRIPTIONBottom trayFixed casterSwivel caster with brakeM8x16mm bolt
QTY12216

STEP 2: INSTALL THE POSTS

Align the holes of posts (E&F) with bottom tray (G), and attach four posts (E&F) to the outside corners of the bottom tray (G) with twelve M6x12mm bolts (BB), then finger tighten to desired tightness.

NOTE: Ensure the posts (E&F) are in the right direction with the three holes at the bottom and two holes on the top. Do not tighten the bolts completely before step 7.

Diagram Description (Fig. 2): Shows the installation of the four posts (E and F) onto the bottom tray (G) using M6x12mm bolts (BB).

PARTEFBB
DESCRIPTIONPost (1)Post (2)M6x12mm Bolt
QTY2212

STEP 3: INSTALL THE MIDDLE TRAY

Two people are recommended for assembly. Place the middle tray (J) in the middle of the four posts (E&F), securing with eight M6x12mm bolts (BB) as the picture shows and finger tighten to desired tightness. Do not tighten the bolts completely.

NOTE: Tighten a M6x12mm bolt in each of the diagonal hole to balance the middle tray (J), which helps release the hand pressure as quickly as possible.

Diagram Description (Fig. 3): Depicts the installation of the middle tray (J) between the four posts (E and F) using M6x12mm bolts (BB).

PARTJBB
DESCRIPTIONMiddle trayM6x12mm bolt
QTY18

STEP 4: INSTALL THE PEGBOARDS, DRAWER SIDE PANELS AND HANDLE

STEP 4.1: INSTALL THE PEGBOARD AND RIGHT DRAWER SIDE PANEL

Place the right drawer slide panel (C) between the posts (E&F). The right drawer slide panel (C) can be attached to as the same side where the fixed casters (H) will be installed. Make sure the keyhole slots on the right drawer slide panel (C) face forward and the narrow end of keyhole slots face down. Make sure the drawer slide on the right drawer slide panel (C) is pulled out facing forward and the organizer shelf facing up. Secure the top of right drawer slide panel (C) and legs (E&F) using two bolts (BB). Place the pegboard (D) outside the posts (E&F). Make sure the pegboard (D) hooks on the right drawer slide panel (C). Line up the holes in the right drawer slide panel (C), post (E&F) and pegboard (D), and finger tighten using four M6x12mm bolts (BB). Do not tighten the bolt completely.

Diagram Description (Fig. 4): Illustrates the attachment of the right drawer slide panel (C) and pegboard (D) to the posts (E and F) using M6x12mm bolts (BB). Insets show the orientation of the keyhole slots (narrow end down, face forward) and the drawer slide (pulled out, facing forward) and organizer shelf (facing up).

PARTCDBB
DESCRIPTIONRight drawer slide panelPegboardM6x12mm Bolt
QTY116

STEP 4.2: INSTALL THE PEGBOARD, SIDE HANDLE AND LEFT DRAWER SIDE PANEL

Repeat the above steps to install the left drawer slide panel (N), pegboard (D) and side handle (P) using six M6x12mm bolts (BB). The left drawer slide panel (N) can be attached to as the same side where the swivel casters (I) will be installed. Make sure the drawer lock on the left drawer slide panel (N) faces forward. Make sure the drawer slide on the left drawer slide panel (N) is pulled out facing forward and the organizer shelf facing up. Do not tighten the bolt completely. Insert the key (O) into the drawer lock [pre-installed on the Left drawer slide panel (N)] to verify proper operation.

Diagram Description (Fig. 5): Shows the installation of the left drawer slide panel (N), pegboard (D), and side handle (P) to the posts (E and F) using M6x12mm bolts (BB). Insets show the drawer lock orientation, drawer slide position, organizer shelf position, and inserting the key (O) into the drawer lock.

PARTDNOPBB
DESCRIPTIONPegboardLeft drawer slide panel pre-installed with lockKeySide handleM6x12mm Bolt
QTY112112

STEP 5: INSTALL THE REAR PANEL

Insert the rear panel (B) between the posts (E&F) and the drawer slide panel (C&N) at the rear of the tool cart, and tighten using four M6x12mm bolts (BB).

Diagram Description (Fig. 6): Illustrates the attachment of the rear panel (B) to the posts (E&F) and drawer slide panels (C&N) using M6x12mm bolts (BB).

PARTBBB
DESCRIPTIONRear panelM6x12mm Bolt
QTY14

STEP 6: INSTALL THE BEAMS

Insert two beams (Q) between the posts (E&F) and the drawer slide panel (C&N) at the front of the tool cart. Lining up the holes in the drawer slide panel (C&N), posts (E&F) with beams (Q) and install the beams (Q) using four bolts (BB). Do not tighten the bolt completely.

Diagram Description (Fig. 7): Shows the installation of the beams (Q) at the front of the tool cart, between the posts (E&F) and drawer slide panels (C&N), using M6x12mm bolts (BB).

PARTQBB
DESCRIPTIONBeamM6x12mm Bolt
QTY24

STEP 7: INSTALL THE TOP TRAY

Place the top tray (A) on the top of the four posts (E&F) and secure with four M6x12mm bolts (CC) by a PH2 Phillips screwdriver.

NOTE: Tighten the bolts completely by a PH2 Phillips screwdriver.

Diagram Description (Fig. 8): Depicts placing the top tray (A) onto the four posts (E&F) and securing it with M6x12mm bolts (CC).

PARTABB
DESCRIPTIONTop trayM6x12mm Bolt
QTY14

STEP 8: INSTALL THE DRAWERS

STEP 8.1: ASSEMBLE THE DRAWERS

Identify the direction of drawer front panel outer cover (K) by pressing the red panel. Insert the drawer body (M) into the outer cover (K) of drawer front panel completely, then hold the top of inner cover (L) against the top of inside the outer cover (K) and buckle the bottom into the outer cover (K). Align the holes in the drawer body (M) with drawer front panel (K&L), and securing with four #4x8mm screws (CC) and tighten to desired tightness by a PH2 Phillips screwdriver. Repeat the above steps to assemble the other drawer.

Diagram Description (Fig. 9): Illustrates the assembly of the drawer front panel. It shows inserting the drawer body (M) into the outer cover (K), attaching the inner cover (L), and securing with #4x8mm screws (CC).

PARTKLMCC
DESCRIPTIONDrawer front panel outer coverDrawer front panel inner coverDrawer body#4x8mm screw
QTY2224

STEP 8.2: ASSEMBLE THE INNER DRAWER SLIDES

Pull the drawer slides [pre-installed on the drawer slide panel (C&N)] out until fully extended. Lift the release lever up and remove the inner left drawer slide, then insert and lift the inner left drawer slide into the holes. Press the release lever down and remove and install the inner right drawer slide on the right side of the drawer as the above steps.

Diagram Description (Fig. 10): Shows how to extend the drawer slides and detach/attach the inner drawer slides from the drawer body. Insets highlight "Right" and "Left" sides and the release lever mechanism.

STEP 8.3: INSTALL THE DRAWERS

Pull the outer drawer slides out until fully extended. Hold the outer drawer slide on the tool cart while aligning them with inner drawer slides on the drawer. Slightly insert one side and repeat for the other side. Slowly push the drawer until it is fully closed to engage the slide. Open the drawer and close it to verify proper operation. Repeat the above process to install the second drawer.

Diagram Description (Fig. 11): Illustrates inserting the assembled drawer into the tool cart by aligning the inner and outer drawer slides. A close-up view shows the slide engagement.

STEP 9: INSTALL THE DRAWER MAT AND TRAY MAT

Place two drawer mats (V) and three tray mats (W) on the tool cart as you need.

Diagram Description (Fig. 12): Shows placing the drawer mats (V) and tray mats (W) onto the tool cart shelves.

Using the Caster Brake

  • To lock the swivel caster with brake, step down the lever.
  • To unlock the swivel caster with brake, lift up the lever.

NOTE: Be sure to lock both swivel casters with brake to prevent tool cart from rolling or swiveling.

Diagram Description: A close-up view of a caster wheel with a brake lever clearly indicated.

Removing the Drawer

  • Fully extend and empty the drawer.
  • Push up one release lever while pulling down on the other release lever.
  • Pull the drawer outward until it is released from the drawer slide.

Diagram Description (Fig. 13): Illustrates how to remove a drawer by operating the release levers. It shows the drawer extended and the location of the release levers.

Maintenance

  1. MAINTAINING THE CASTERS
    Grease the casters annually using high quality bearing grease.
  2. MAINTAINING THE DRAWERS
    Periodically clean the drawer trim, and inside the drawers with a mild detergent and water. Remove grease and oil with a standard, nonflammable cleaning fluid. The use of drawer liners is recommended to protect the finish inside the drawers and make the drawers easier to clean. Lubricate the slides semi-annually with grease or equivalent.

Customer Service

If you are having difficulty in using this product and require support, please send an email to service@greatstartools.com or call 877-876-7562.

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