Rough Country 8-Gang Switch Instructions
Thank you for choosing Rough Country for all your vehicle needs. Please read these instructions before beginning installation. Check the kit hardware against the kit contents shown below. Be sure you have all needed parts and know where they go. If questions exist, please call us at 1-800-222-7023. We will be happy to answer any questions concerning this product. Check all fasteners for proper torque. Ensure adequate clearance between all components. Periodically check all hardware for tightness.
Kit Contents:
- Circuit Breaker x1
- Circuit Board x1
- Circuit Board Mount x1
- Positive Wire x1
- Negative Wire x1
- Switch Panel x1
- Cable Ties x10
- Switch Panel Wiring Harness x1
- Accessory Harness x1
- 50 Custom Stickers x1
- Supplied Hardware and Allen Wrench x1
- Switch Panel Mounting: Flat Mount x1, Adjustable Mount x1
Torque Specs:
Size | Grade 5 | Grade 8 | Size | Class 8.8 | Class 10.9 |
---|---|---|---|---|---|
5/16" | 15 ft/lbs | 20ft/lbs | 6MM | 5ft/lbs | 9ft/lbs |
3/8" | 30 ft/lbs | 35ft/lbs | 8MM | 18ft/lbs | 23ft/lbs |
7/16" | 45 ft/lbs | 60ft/lbs | 10MM | 32ft/lbs | 45ft/lbs |
1/2" | 65 ft/lbs | 90ft/lbs | 12MM | 55ft/lbs | 75ft/lbs |
9/16" | 95 ft/lbs | 130ft/lbs | 14MM | 85ft/lbs | 120ft/lbs |
5/8" | 135ft/lbs | 175ft/lbs | 16MM | 130ft/lbs | 165ft/lbs |
3/4" | 185ft/lbs | 280ft/lbs | 18MM | 170ft/lbs | 240ft/lbs |
Installation Instructions
- Locate the Circuit board mounting bracket. Secure the bracket to the desired location in an unobstructed area to safely route the wiring. Use the supplied hardware to secure.
- Place the Circuit board onto the mounting bracket. Route the supplied positive and negative wiring, accessory switch wire, and the switch panel wiring through the right side of the bracket and the circuit board. (Refer to Photo 1: Routing wiring through the circuit board).
- Connect the switch wire connector and the switch panel connector wires onto the circuit board. (Refer to Photo 2: Connecting the (2) plugs to the circuit board).
- Connect the Positive and Negative wires to the circuit board. Remove the screw from the circuit board and place the wire onto the terminal, then replace the screw and tighten using a Phillips head bit. (Refer to Photo 3: Connecting the Positive and Negative wires).
- Install the circuit breaker in an accessible location. Secure using (2) of the supplied screws. Tighten using a Phillips bit driver. (Refer to Photo 4: Installing the circuit breaker).
- Secure the positive cables on each terminal of the circuit breaker. Tighten using an 11mm socket. (Refer to Photo 5: Securing the positive cables to the circuit breaker).
- Place the clear cover over the circuit breaker. (Refer to Photo 6: Placing the clear cover over the circuit breaker).
- Connect the Positive and Negative wires to the battery.
- Secure the circuit breaker to the mounting bracket using (2) of the supplied nuts and bolts. Tighten using a Phillips head bit and an 10mm wrench. (Refer to Photo 7: Bolting the circuit breaker to the mounting bracket).
- Locate the Switch panel. (Refer to Photo 8: Locating the Switch panel).
- Choose the mounting bracket that is best for your application and install onto the control panel using the supplied screws. (Refer to Photos 9 and 10: Installing the desired mounting bracket).
- Mount the control panel into the desired location and connect the wiring harness together. Tighten the threaded nut to secure and seal the connectors. (Refer to Photos 11 and 12: Mounting the control panel and securing the wiring to the control panel).
- Connect the wiring from the products that will be used by the switch panel. Choose from the fused 5A, 10A, 20A, 30A slots for your application. (Refer to Photo 13: Connecting the wiring from the products).
- Press each button on the switch panel to confirm the switched product is working properly.
- Install the circuit breaker cover. (Refer to Photo 14: Installing the circuit breaker cover).
- Choose the appropriate sticker for each switched application and apply onto the switch panel. (Refer to Photos 15 & 16: Applying labels to the switch panel).
Diagrams and Component Descriptions:
Circuit Board Diagram: The circuit board features eight fused slots labeled with amperage ratings: 7-8 5A, 5-6 10A, 3-4 20A, and 1-2 30A. It includes a 'Switch Panel Connection' point where the red wire connects to the positive terminal and a negative terminal. A note indicates that a red LED light on a fuse signifies a bad fuse. The main positive and negative terminals for power input are also clearly marked.
Switch Panel Diagram: The 8-gang switch panel displays eight numbered buttons (1-8) and a central 'MODE' button. Key features are indicated by labels: A - Red LED lights up to show the circuit is on; B - Area for DIY placement of selected labels; C - Blue LED illumination area provides backlighting for the label; D - Manual power activation button, press to turn on/off (momentary function); E - Mode Button to turn backlights off/on.
Spare Fuses: Spare fuses and a fuse removal/installation tool are supplied and located under the circuit breaker cover.
Operation:
Powering Backlights On/Off
Press and release the MODE button once to power the backlights Off/On.
Changing Switch Panel Backlight Colors
- Press and hold the MODE button and Button 1 simultaneously.
- Release the MODE button while continuing to hold BUTTON 1 to cycle through the available colors.
- Release BUTTON 1 when the desired color is shown, then press and release the MODE button to confirm.
Changing Button Functions
Press and release the MODE button twice, then press and release desired buttons 1-8 to choose from 3 available functions. A Red LED indicates "Toggle" function, a Blue LED indicates "Momentary" function, and a Green LED indicates "Strobe" function.
Wire Connections:
This switch panel control system has eight switch circuits, each with a maximum current rating. The total operating amperage of the connected accessories cannot exceed 60 amps (600 watts). You may have multiple electrical devices or auxiliary LED lights connected that total more than 60 amps, but they cannot be turned on simultaneously, as this could damage the control box. The switch panel is configured with the following fuses: Circuit 1 30A, Circuit 2 30A, Circuit 3 20A, Circuit 4 20A, Circuit 5 10A, Circuit 6 10A, Circuit 7 5A, Circuit 8 5A.
Dimmable Feature:
Connecting the 'White Wire' to the ACC / Factory dimmer switch will allow the backlit brightness to be incrementally adjusted.
Legal Disclaimer:
By purchasing any item sold by Rough Country, LLC, the buyer expressly warrants that he/she is in compliance with all applicable, State, and Local laws and regulations regarding the purchase, ownership, and use of the item. It shall be the buyer's responsibility to comply with all Federal, State and Local laws governing the sales of any items listed, illustrated or sold. The buyer expressly agrees to indemnify and hold harmless Rough Country, LLC for all claims resulting directly or indirectly from the purchase, ownership, or use of the items.