Rough Country 8-Gang Switch System Installation Instructions
Thank you for choosing Rough Country for your vehicle needs. Please read these instructions carefully before beginning installation. Verify all kit hardware against the contents list and ensure you have all necessary parts. For questions, contact Rough Country at 1-800-222-7023. Always check fasteners for proper torque and ensure adequate clearance between components. Periodically check hardware for tightness.
Kit Contents
- Circuit Breaker x1
- Circuit Board x1
- Circuit Board Mount x1
- Positive Wire x1
- Negative Wire x1
- Switch Panel x1
- Cable Ties x10
- Switch Panel Wiring Harness x1
- Accessory Harness x1
- 50 Custom Stickers x1
- Supplied Hardware and Allen Wrench x1
- Switch Panel Mounting (Flat Mount x1, Adjustable Mount x1)
The kit includes a central circuit board, a switch panel with eight illuminated buttons, a circuit breaker, various wiring harnesses, mounting hardware, cable ties, and custom stickers for labeling the switches. The hardware includes different fuse sizes (5A, 10A, 20A, 30A) and a fuse removal tool.
Torque Specifications
| Size | Grade 5 | Grade 8 | Size | Class 8.8 | Class 10.9 |
|---|---|---|---|---|---|
| 5/16" | 15 ft/lbs | 20ft/lbs | 6MM | 5ft/lbs | 9ft/lbs |
| 3/8" | 30 ft/lbs | 35ft/lbs | 8MM | 18ft/lbs | 23ft/lbs |
| 7/16" | 45 ft/lbs | 60ft/lbs | 10MM | 32ft/lbs | 45ft/lbs |
| 1/2" | 65 ft/lbs | 90ft/lbs | 12MM | 55ft/lbs | 75ft/lbs |
| 9/16" | 95 ft/lbs | 130ft/lbs | 14MM | 85ft/lbs | 120ft/lbs |
| 5/8" | 135ft/lbs | 175ft/lbs | 16MM | 130ft/lbs | 165ft/lbs |
| 3/4" | 185ft/lbs | 280ft/lbs | 18MM | 170ft/lbs | 240ft/lbs |
A table provides torque specifications for various bolt and screw sizes, categorized by grade (Grade 5, Grade 8) and class (Class 8.8, Class 10.9), with values in foot-pounds (ft/lbs).
Installation Instructions
Step 1: Mount the Circuit Board Bracket
Locate the circuit board mounting bracket. Secure it to a suitable, unobstructed location for wiring. Use the supplied hardware.
Step 2: Position the Circuit Board
Place the circuit board onto the mounting bracket. Route the positive wire, negative wire, accessory switch wire, and switch panel wiring through the right side of the bracket and circuit board. (Refer to diagram showing wiring routing).
Step 3: Connect Switch Panel Wiring
Connect the switch wire connector and the switch panel connector wires to the circuit board. (Refer to diagram showing circuit board connections).
Step 4: Connect Power and Dimming Wire
Connect the white wire to the ACC (Accessory) or factory dimmer switch. Connect the red wire to a positive power source.
Step 5: Connect Positive and Negative Wires
Connect the positive and negative wires to the circuit board terminals. Remove the screw from the terminal, place the wire onto the terminal, and re-insert and tighten the screw using a Phillips head bit. (Refer to diagram showing wire connection to circuit board).
Step 6: Install the Circuit Breaker
Install the circuit breaker in an accessible location. Secure it using two supplied screws and tighten with a Phillips bit driver. (Refer to diagram showing circuit breaker installation).
Step 7: Secure Circuit Breaker Cables
Secure the positive cables to each terminal of the circuit breaker. Tighten using an 11mm socket. (Refer to diagram showing positive cable connection to circuit breaker).
Step 8: Install Circuit Breaker Cover
Place the clear cover over the circuit breaker. (Refer to diagram showing circuit breaker cover installation).
Step 9: Connect to Battery
Connect the positive and negative wires to the vehicle's battery terminals.
Step 10: Secure Circuit Breaker to Bracket
Secure the circuit breaker to its mounting bracket using two supplied nuts and bolts. Tighten with a Phillips head bit and a 10mm wrench. (Refer to diagram showing circuit breaker bolted to bracket).
Step 11: Locate Switch Panel
Identify the switch panel. (Refer to diagram showing the switch panel).
Step 12: Install Mounting Bracket for Switch Panel
Select the most suitable mounting bracket for your application. Install it onto the control panel using the supplied screws. (Refer to diagrams showing bracket installation options).
Step 13: Mount Control Panel and Connect Harness
Mount the control panel in the desired location. Connect the wiring harness. Tighten the threaded nut to secure and seal the connectors. (Refer to diagrams showing control panel mounting and harness connection).
Step 14: Connect Accessory Wiring
Connect the wiring from the accessories to be controlled by the switch panel. Utilize the appropriate fused slots (5A, 10A, 20A, 30A) based on your application's requirements. (Refer to diagram showing wiring connection to the fuse panel).
Step 15: Test Functionality
Press each button on the switch panel to confirm that the connected accessories are functioning correctly.
Step 16: Install Circuit Breaker Cover
Install the circuit breaker cover. (Refer to diagram showing the circuit breaker cover installed).
Step 17: Apply Labels
Choose the appropriate sticker for each switched application and apply it onto the switch panel. (Refer to diagram showing available stickers).
Step 18: Finalize Switch Panel Labels
Apply eight of the chosen stickers that best match the switched applications onto the buttons of the switch panel. (Refer to diagram showing the switch panel with applied stickers).
System Overview
The circuit board features multiple fuse slots labeled by amperage (1-2 5A, 3-4 10A, 5-6 20A, 7-8 30A). It includes terminals for positive and negative connections, and a connection point for the switch panel wiring harness. The white wire connects to ACC/dimmer, and the red wire to a positive power source. A red LED on the switch panel indicates when a circuit is active. The switch panel has illuminated buttons with blue backlighting for labels, and a central button for manual activation.
A detailed diagram of the circuit board shows fuse slots labeled 1-2 (5A), 3-4 (10A), 5-6 (20A), and 7-8 (30A). It indicates connections for the white wire (to ACC/dimmer) and red wire (to positive). The switch panel is shown with numbered buttons (1-8) and labels for LED indicators: A (Red LED for circuit on/fuse status), B (Area for DIY labels), C (Blue LED for label illumination), and D (Manual power activation button). A note indicates that a red LED light signifies a blown fuse.
Wire Connections and Features
This system provides eight switch circuits, each with a maximum current rating. The total operating amperage for connected accessories should not exceed 60 amps (600 watts). If multiple devices are connected, ensure they are not all turned on simultaneously to prevent damage to the control box. The panel is pre-configured with fuses: Circuit 1 & 2: 30A, Circuit 3 & 4: 20A, Circuit 5 & 6: 10A, Circuit 7 & 8: 5A.
Spare Fuses
Spare fuses and a fuse removal/installation tool are provided and stored under the circuit breaker cover.
An image shows the inside of the circuit breaker housing, revealing installed fuses of various amperages and spare fuses, along with a yellow tool for fuse removal and installation.
Dimmable Feature
Connecting the 'White Wire' to the vehicle's ACC or factory dimmer switch allows for incremental adjustment of the switch panel's backlight brightness.
Warranty and Disclaimer
By purchasing items from Rough Country, LLC, the buyer confirms compliance with all applicable Federal, State, and Local laws regarding purchase, ownership, and use. The buyer is responsible for adhering to these laws. Rough Country, LLC is indemnified against any claims arising from the purchase, ownership, or use of the items.
