Ergotron Zip40 Charging Cart

Components

The following components are included:

• 2x [Divider/Spacer component]
• 9x [Long bar component]

Tools Needed

Basic tools may be required for assembly, typically including a Phillips head screwdriver and a wrench.

Hazard Symbols Review

Safety

Warning: Unplug power cable from outlet and make sure power button is turned off before removing side cover. Removing side cover with power on may cause equipment damage and/or serious personal injury.

WARNING: MOVING PARTS CAN CRUSH AND CUT. Unplug power cord. DO NOT place hands on or near fans. Placing hands on or near fans may cause equipment damage and/or serious personal injury.

Features & Specifications

• Four 12V continuous operating fans
• External auxiliary outlet: 2 receptacles (US, JP) or 1 receptacle (EU, UK, AU, CN)
• Power Button
• Cable wrap

Weight Capacity

Individual Shelf Capacity:

• Shelf A: ≤ 25 lbs. (11.3 kg)
• Shelf B: ≤ 76.5 lbs. (34.7 kg)
• Shelf C: ≤ 76.5 lbs. (34.7 kg)
• Shelf D: ≤ 76.5 lbs. (34.7 kg)

Total Capacity (A + B + C + D + E): ≤ 255 lbs. (116 kg)

CAUTION: DO NOT EXCEED MAXIMUM LISTED WEIGHT CAPACITY. SERIOUS INJURY OR PROPERTY DAMAGE MAY OCCUR!

Optional Features

Lock: Optional, not included.

Installation and Setup

Step 1: Open Doors

Insert key into the lock and turn to open the cart doors.

Step 2: Choose Configuration for Number of Devices

Select the configuration based on the number of devices to be stored.

40-Device Configuration

Cart is pre-configured. Slot Size: 1.1" (27.9 mm). Skip to page 9 for further instructions.

30-Device Configuration

Dividers and Ethernet cables need reconfiguration. See pages 6-8. Slot Size: 1.9" (48.3 mm).

Step 2a: Configure for 30 Devices (Remove Dividers)

i. Pull the divider lever towards you.

ii. With the lever pulled, slide the divider towards you.

iii. Lift the divider up and off.

Step 2b: Configure for 30 Devices (Reattach Dividers)

i. Insert the tabs on the bottom of the divider into the designated holes on the shelf.

ii. Slide the divider away from you to lock it into place. (10 dividers per shelf).

Step 3: Attach Spacers

Attach spacers if your devices are ≤ 9" (229 mm).

For 40x configuration: Attach 3x spacers.

For 30x configuration: Attach 3x spacers.

Step 4: Remove Back Panel

Follow the illustrations to remove the back panel.

Step 5: Plug in and Route Power Cables

Instructions vary based on power cable type and configuration.

Top Shelf Power Routing:

a. Plug power cables into the top row of outlets. For 40-device configuration, use every other outlet on the second row. Store cables in the top basket.

b. Route device plugs between the basket and the top outlet row, up through the dividers. Ensure sufficient slack.

c. Bundle cables and store in the top basket.

Middle Shelf Power Routing:

d. Plug power cables into the third outlet row. For 40-device configuration, use remaining outlets on the second row. Store cables from the second row in the top basket and from the third row in the bottom basket.

e. Route device plugs under the third outlet row and up through the dividers. Ensure sufficient slack.

f. Bundle cables and store in the baskets.

Bottom Shelf Power Routing:

g. Plug power cables into the bottom row of outlets. Store cables in the bottom basket.

h. Route device plugs between the basket and the bottom outlet row, up through the dividers. Ensure sufficient slack.

i. Bundle cables and store in the bottom basket.

Alternative Power Supply Setup (No integrated baskets):

Remove baskets designed for power supplies not present.

a. Lift basket up to unlock tab.

b. Pull basket out.

c. Lift bottom basket up to unlock tab then pull out.

Then, follow steps d, e, and f for routing power cables to the top, middle, and bottom shelves respectively.

Step 6: Attach Back Panel

Follow the illustrations to reattach the back panel.

Step 7: Unplug Power Cable and Remove Side Cover

Unplug the power cable from the cart and remove the side cover.

Step 8: Attach WAP (Optional)

Attach Wireless Access Point (WAP) with velcro strap. Plug WAP into Auxiliary outlet. Access door to unplug WAP.

Step 9: Attach Side Cover and Plug Back In

Attach the side cover and plug the power cable back into the cart. Route WAP Ethernet cable through the side cover access door.

Step 10: Plug in and Insert Devices

Connect devices to the power outlets within the cart.

Step 11: Plug in Power Cable and Turn Cart Power On

Connect the cart's power cable to the wall outlet and turn the cart power on.

Cleaning and Maintenance

WARNING: Failure to observe the following safety notices may result in serious personal injury or equipment damage.

Inspect for damage, dirt, and debris regularly. The cart's surfaces can be cleaned with diluted, non-abrasive solutions like quaternary ammonia compounds, ammonia enzyme cleaners, bleach, or alcohol solutions. Test cleaning solutions on a small, inconspicuous area first.

• Permanent marker, dry-erase marker, and pen marks can be removed with 91% isopropyl alcohol and a soft cloth.
• Iodine stains can be removed with common cleaners and a soft cloth.
• Do not use steel wool or other abrasive materials.

Electrical: To avoid risk of electric shock, do not expose electrical components to water, cleaning solutions, or corrosive liquids. Do not immerse the cart or its components in liquid. Wipe cleaners off immediately with a damp cloth and dry thoroughly.

Electrical: Do not use flammable cleaners on cart surfaces.

CAUTION: Adjustment, Service, Replacement: Do not attempt to adjust, service, or replace any part of the cart unless directed by Ergotron-approved documentation. Only Ergotron or certified entities may perform these tasks. Contact Ergotron immediately if any component is missing or damaged.

CAUTION: Casters: Periodically check casters for cleanliness to ensure smooth travel. Avoid moving the cart across uneven, dirty, or damaged surfaces.

CAUTION: Customer Equipment: Ensure customer equipment is balanced and securely installed on the cart. Contact Ergotron for information on moving cart components.

Equipment Electrical Safety

Be aware of specific risks associated with equipment power cables, especially when the cart is near children.

WARNING: Failure to observe the following Electrical Safety notices can result in fire or death by electric shock.

Electrical cables can be hazardous. Misuse can result in fire or death by electrical shock.

• Inspect power cables thoroughly before each use. Do not use damaged cables.
• Insert plugs completely into outlets. Grasp the plug, not the cable, to remove it from the outlet.
• Do not use excessive force for connections.
• Do not plug the cable into an extension cable.
• Do not remove, bend, or modify metal prongs or pins.
• Do not drive, drag, or place objects over the cable. Do not walk on the cable.
• Avoid overheating: Uncoil cables and do not cover them with material. Do not run cables through doorways, holes in ceilings, walls, or floors.
• Keep the cart away from water. Do not use it when wet.
• Do not place the cart near flammable liquids or gases.

CAUTION: The power disconnect is the AC power cable. The socket outlet should be easily accessible and installed near the equipment.

Safe Use Recommendations

Be aware of risks when moving or stationary, especially near children.

WARNING: Failure to observe these safety notices may result in serious personal injury or equipment damage.

WARNING: Death or serious injury may occur if children climb on furniture. A remote control or toys may encourage climbing, leading to tipping.

WARNING: Relocating equipment to furniture not designed for it may result in death or serious injury due to collapsing or tipping.

General Use

• Only adults should move this cart.
• Do not allow anyone to sit, stand, or climb on the cart.
• Do not lift the cart from the bottom.
• Do not block fans and vent openings. Maintain at least 127 mm (5-inch) clearance around fans and vents to prevent overheating.
• The cart is designed for indoor use only.
• Do not use the cart to transport or store equipment other than specified in this guide.
• Do not store liquids or cleaning supplies in the cart.
• Do not place heavy objects on the cart surface or shelf.
  • Maximum weight capacity of the top surface: 11.4 kg (25 lb).
  • Maximum weight capacity of the shelf: 34.7 kg (76.5 lb).
  • No TV/Monitor is to be used on top of the cart.

Moving the Cart

• Before moving: Disconnect power and Ethernet cables, wrap and secure them, close and lock doors, remove items from the top surface, and unlock casters.
• Push (do not pull) the cart for better maneuverability and to prevent strain.
• Do not move the cart across rough, uneven, or irregular surfaces.

Parking the Cart

• Do not park in heavy traffic areas.
• Do not run cables through doorways, holes in ceilings, walls, or floors.
• Do not run cables across hallways or areas where they will be walked on.
• Do not leave the cart unattended where children have access.
• Keep cart doors closed and locked when unattended or parked for charging/storage.
• Keep cart casters locked when unattended.

DANGER! Electrical cables can be hazardous. Misuse can result in fire or death by electrical shock.

Specifications

This device complies with Part 15 of the FCC Rules. Operation is subject to two conditions: 1) This device may not cause harmful interference. 2) This device must accept any interference received. CAN ICES3(A)/NMB-3(A).

Changes or modifications not expressly approved by Ergotron could void the user's authority to operate the equipment. Intended for institutional use.

Japanese compliance statement: この装置は、クラスA情報技術装置です。この装置を家庭環境で使用すると電波妨害を引き起こすことがあります。この場合には使用者が適切な対策を講ずるよう要求されることがあります。VCCI-A

Dimensions & Weight

• Cart Dimensions: 30.3"W x 45.4"H x 26.1"D (77x115x66 cm)
• Shipping Dimensions: 37"W x 52"H x 30"D (94x132x75 cm)
• Cart Weight (without equipment): 175 lb (79 kg)
• Shipping Weight: 221 lb (100 kg)

Capacity

• Top Work Surface: 25 lb (11.3 kg)
• Device Slot Size: 17.1"W x 11.2"H (43.4x28.4 cm) (Device with case and power cord must fit)
• Max Dimensions of WAP: 10"W x 10"H x 2.2"D (25.4x25.4x5.6 cm)

Power System

• Input: 100-120V~, 12A, 50/60Hz (Max input for 5 devices: 8.5A)
• Input: 220-240V~, 10A, 50/60Hz (Max input for 5 devices: 4.0A)
• Cooling/Ventilation: Four 12V DC fans, ventilated doors and side panel
• External Power Outlet(s): One or two outlets, depending on region (100-120V~, 4A max, 50/60 Hz or 220-240V~, 2A max, 50/60 Hz)
• WAP and Switch Outlets: 100/120V~, 4A max, 50/60 Hz or 220-240V~, 2A max, 50/60 Hz

Environmental

• Temperature Range: Operating 0° to 30°C (32° to 86°F); Storage -40° to 60°C (-40° to 140°F)
• Relative Humidity (maximum): Operating 10%-90% (non-condensing); Storage 5%-95% (non-condensing)
• Altitude (maximum): 2000 m (6,562 ft)

Certification

• UL / IEC / EN 62368-1 Audio/Video Information and Communication Technology Equipment.
• CAN/CSA C22.2 No. 62368-1-14
• UL 1678 Household, Commercial, and Institutional-Use Carts, Stands, and Entertainment Centers for Use with Audio and/or Video Equipment.
• ICES-003 Issue 5, Class A
• FCC Part 15 Class A
• RoHS and REACH compliant material used.

Contact & Support

For Warranty visit: www.ergotron.com/warranty

For Service visit: www.ergotron.com

For local customer care phone numbers visit: http://contact.ergotron.com

NOTE: When contacting customer service, reference the serial number.

Ergotron Contact Information

• USA: 1-800-888-8458
• Europe: +31 (0)33-45 45 600
• China: 400-120-3051
• Japan: japansupport@ergotron.com

© 2018 Ergotron, Inc. All rights reserved.