Introduction
This document provides comprehensive installation instructions for the SaunaLife CL5G Cube Luxury Series Outdoor Sauna. It is crucial to follow these steps carefully to ensure the quality, durability, and safe operation of your sauna.
Product Dimensions
The SaunaLife CL5G Outdoor Sauna has the following approximate external dimensions:
- Depth: 63 inches
- Width: 81 inches
- Height: 83 inches
Detailed internal and external measurements are provided in the assembly diagrams throughout this manual.
Tools Needed for Assembly
The following tools are recommended for assembling the SaunaLife CL5G Outdoor Sauna:
- Measuring tape
- Marker pen
- Circular saw (if trimming is needed)
- Water level
- Hammer
- Screwdriver
- Extra hands (assistance recommended)
- Drill
- Crescent wrench
- Utility knife
- Rubber mallet
- Ratchet strap
Parts List
The following tables detail the components included with your SaunaLife CL5G Outdoor Sauna.
Details List 1/5
| Item | Quantity | Description | Article Number |
|---|---|---|---|
| DET 1 | x2 | 55.12" * 4" * 2" | K-SM100/1400 |
| DET 2 | x4 | 51.18" * 4" * 2" | K-SM100/1300 |
| DET 3 | x1 | 63" * 4.33" * 1.65" | T-STL117/1600XLM01 |
| DET W | x2 kmpl | Components W1, W2, W3, W4 (details not specified) | MU-TRAPP |
| DET 3 | x64 | 63" * 4.6" * 1.65" | T-STL117/1600-01 |
| DET 3/H | x2 | 63" * 4.6" * 1.65" | T-STL117/1600-01X |
| DET Sb | x1 | 76.2" * 27.36" * 1.07" | IC20-TE-PR-12/15P |
| DET Sa | x1 | 76.2" * 27.36" * 1.07" | IC20-TE-PR-12/15V |
| DET Ta | x1 | 24" * 5.63" * 1.1" | T-SL117/610UK1 |
| DET Tb | x1 | 24" * 3.7" * 1.1" | T-TL94/610J |
Details List 2/5
| Item | Quantity | Description | Article Number |
|---|---|---|---|
| DET V | x4 | 1.58" * 1.58" * 1" | KI-VIN-25/40/40-ZN |
| DET U1 | x1 | 76.38" * 3.7" * 1.1" | K-TL94/1940 |
| DET Y1 | x1 | 76.62" * 41.54" * 1.1" | T-IC20-PTS/28-V |
| DET Y2 | x1 | 76.62" * 37.2" * 1.1" | T-IC20-PTS/28-P |
| DET U2 | x1 | 72.83" * 3.7" * 1.1" | K-TL94/1850 |
| DET 6 | x2 | 63" * 2.32" * 1.65" | T-STL117/1600XL-01 |
| DET 6c/d/e/f | x1 | 63" * X" * 1.65" (X varies based on sub-part) | T-STL117/1600KO-01 |
| DET A1 | x2 | Approx. 72.5" length | MU-VIT1840-KLZN |
| DET A2 | x2 | Approx. 191.5" length | MU-VIT4860-KLZN |
| DET G | x1 | Vent component | MU-VENT-100-PU |
Details List 3/5
| Item | Quantity | Description | Article Number |
|---|---|---|---|
| DET F | x3 | Vent component | MU-VENT-100-ZN |
| DET 10a | x2 | 20.08" * 1.73" * 1.73" | K-HP44/510XP |
| DET 11a | x2 | 29.72" * 1.73" * 1.73" | K-HP44/755XP |
| DET 10c | x1 | 6.7" * 1.73" * 1.73" | K-HP44/170 |
| DET 10 | x1 | 76" * 21.34" * 2.84" | TL-LAMOD-1930-KA01 |
| DET 11 | x1 | 73.23" * 31.14" * 2.84" | TL-LAMOD-1860-01 |
| DET 12 | x1 | 23.62" * 17.32" * 2.84" | TL-LAMOD-600-01 |
| DET 10b | x3 | 11.42" * 1.73" * 1.73" | K-HP44/290 |
| DET 14 | x1 | 76" * 15" * 2.84" | TL-STMOD-1930-KA01 |
Details List 4/5
| Item | Quantity | Description | Article Number |
|---|---|---|---|
| DET 21 | x1 | Door panel: 66.54" * 23.23" | U-KL-6/17-PR |
| DET 21c | x2 | 66.54" * 1.73" * 1.73" | K-HP44/1690 |
| DET 21d | x2 | 26.77" * 1.73" * 1.73" | K-HP44/680 |
| DET 21a | x2 | 65.35" * 1.73" * 0.71" | K-HL44/1660 |
| DET 21b | x2 | 25.6" * 1.73" * 0.71" | K-HL44/650 |
| DET 16 | x1 | Slatted panel: 24.88" * 24.72" * 1.1" | TL-PIMOD-632-01 |
| DET 15a | x1 | 24.8" * 3.55" * 1.1" | TL-LAV90/630X |
| DET 15b | x1 | 19.68" * 2.76" * 1.1" | TL-LAV90/500XP-XL |
| DET 15d | x1 | 13" * 1.65" * 1.1" | TL-LAV42/330XP-XP |
| DET 15c | x2 | Circular component | KI-LEK15 |
Details List 5/5
| Item | Quantity | Description | Article Number |
|---|---|---|---|
| DET 22 | x2 | 63" * 2" * 2" | T-STL-1600-XX |
| Underlay felt | 26' | Roll of underlay felt | KAT-AL |
| DET N | x7 | Shingle component | KAT-HAR-MUST |
| DET O | x52 | Shingle component | KAT-SIN-MUST |
| DET 25a | x8 | L=~56.7" | MU-OL-IC-20-1 |
| DET 25b | x8 | L=~15.36" | MU-OL-IC-20-2 |
| Bolt assembly | x1 (with sub-parts D, E) | Bolt assembly with nut and washer, L=~9.85" | KI-KERL-12-RV4 |
| Hardware Kit | x1 | Includes Bit PH2, Torx bits (T10, T15, T20, T25), and various screws (L, K, J, H, I, M) | KI-USA-ICO-226 |
Installation Steps
Step 1: Exterior Overview
The exterior of the SaunaLife CL5G Outdoor Sauna is shown, illustrating the overall structure before assembly begins.
Step 2: Base Assembly
Begin by assembling the base frame. Use a measuring tape and water level ? to ensure the base is perfectly square and level. Attach components using screws (M ?) and parts DET 1 and DET 2 as indicated. Diagonal measurements should be equal to confirm squareness.
Diagram II shows the attachment of side supports using DET W components and screws (M ?).
Step 3: Attaching Horizontal Boards
Attach the horizontal exterior boards (DET 3) to the base structure. Use a rubber mallet ? to gently tap boards into place if needed. Ensure screws (M ?) are fastened securely, following the indicated screw pattern. Parts DET 3/H are used at the ends and require four screws each.
Diagrams show top and side views for precise placement and screw fastening.
Step 4: Front Glass-Wall Assembly
Assemble the front glass-wall components (Sa, Sb, Ta, Tb). Ensure the backside is placed up. Note that the outside surface will have an extra notch around the edge. Attach these components using screws (I ?) and parts DET V. Pay close attention to the warning: ⚠️ "Be extra careful to not hit the glass!!!"
Diagrams show assembly stages I, II, and III, with close-ups for screw placement and alignment.
Step 5: Wooden Back Wall Assembly
Assemble the wooden back wall. Use parts Y1 and Y2. Pre-drill holes 5/32" before inserting screws (H ?). Attach the back wall assembly to the main structure using screws (I ?) and part DET U2.
Diagrams show stages I and II of the back wall assembly.
Step 6: Attaching Side Walls
Position the side walls. Use a water level ? to ensure they are vertical. Ensure markings on the wall are centered in the notch. Attach the side walls to the base and frame using screws (H ?) and part DET U1 (inside).
Diagrams show the use of water levels and alignment checks.
Step 7: Attaching Back Wall
Position and attach the back wall. Use a water level ? to ensure it is vertical and centered. Attach it to the base and frame using screws (H ?) and part DET 3 (temporarily to support walls).
Diagrams show the use of water levels and alignment checks, similar to Step 6.
Step 8: Attaching Horizontal Exterior Boards
Attach the horizontal exterior boards (DET 3). Remove any temporary DET 3 pieces used in previous steps. Use a rubber mallet ? to ensure proper fit. Ensure a 1/4" gap is left when tightening screws to allow for adjustment when outer bands (A2) are installed. Pay attention to the gap detail shown.
IMPORTANT! Be sure to leave a 1/4" gap when tightening screws to leave room for adjustment when the outer bands (A2) are installed.
Step 9: Joining Exterior Boards
Join exterior boards (DET 3) together to bridge any gaps. It is recommended that the combined boards are approximately 1/4" wider than the gap. Use appropriate length screws (appropriate length screws indicated by diagram) to fasten the halves together. Pre-drill holes 5/32". Raise slightly before installing the combined board and use a rubber mallet ?.
Diagram IV shows an option to trim the flat edge of a board if needed.
Step 10: Attaching Outer Bands (Initial)
Remove screws from the exterior. Place a ratchet strap ? near the ends of the boards and pay attention to measurements (min. 2.36" shown in side view). Then remove screws. Attach outer bands (DET A2) and inner supports (DET A1) using bolts (C), washers (D), and nuts (E). Do not fix nuts very tightly yet.
Step 11: Securing Outer Bands
Now, fix all nuts tightly and remove the ratchet strap ?. Ensure the outer bands are securely fastened. The process is similar to Step 10, but with final tightening.
Step 12: Installing Vents
Install the upper and lower vents. Use parts DET G for the upper vent and DET F for the lower vents. Secure them using screws (K ?).
Diagram I shows the placement of the upper vent and DET G. Diagram II shows the lower vent and DET F.
Step 13: Installing Interior Elements
Install horizontal interior elements, likely benches or support structures. Use a water level ? for accurate installation. Attach components using screws (H ?) and parts DET 10a, DET 11a, and DET 10c. Pay attention to the required gap of min. 1.38" from the glass wall.
Attention! Leave gap min. 1.38" from glass-wall.
Step 14: Installing Interior Benches and Supports
Continue installing interior benches and supports. Use parts DET 11, DET 12, DET 10, and DET 10b. Pre-drill holes 5/32" before fastening with screws (M ?, H ?). Be careful not to over-tighten screws.
Diagrams show various angles and pre-drilling locations.
Step 15: Finalizing Interior Structure
Complete the installation of interior benches and supports using parts DET 10b and DET 14. Pre-drill holes 5/32" and fasten with screws (H ?).
Step 16: Installing the Door
Install the door (DET 21). ⚠️ Attention! The door must open outwards. If you need the door handle on the opposite side, rotate the door 180 degrees. Ensure the door frame is pressed tightly against the wall and fasten from the inside using screws (M ?, J ?, H ?). Use a water level ? for alignment. The door components DET 21c, 21d, 21a, 21b are used for the frame and hinges.
Attention! Place door from inside out.
Step 17: Installing Heater Guard
Install the heater guard components (DET 16, DET 15a, DET 15b). Fasten screws at a slight angle. ⚠️ Please be careful!!! Do not hit the glass with the screw. Leave approximately 0.2" gap from board end to barrel staves. If your sauna heater is smaller, you can cut DET 15b to length. ⚠️ ATTENTION! HEATER GUARD MAY NOT MEET THE SAFETY DISTANCES OF ALL HEATERS AND SHOULD NOT BE USED IF THE HEATER DOES NOT FIT!
Diagram III shows placing the sauna heater first before installing DET 15d.
Step 18: Attaching Exterior Trim
Attach exterior trim or bands using parts DET 22. Fasten with screws (H ?). A measurement of approximately 39.4" is indicated for placement.
Step 19: Underlay Felt Installation
Install the underlay felt. Refer to the separate underlay installation manual provided in the package. Remove the bottom film first. Cut and remove the top film. Turn the end to the edge, clamp it, and cut off excess parts. Ensure approximately 2" is folded over the edge.
Diagrams show the process of applying the felt and securing it.
Step 20: Shingle Installation
Install the shingles (DET N, DET O). ⚠️ Attention! Refer to the shingle installation manual provided in the package. Shingles overlap on top. Refract DET N into 3 pieces as shown. Ensure proper overlap and alignment. End views show approximately 0.35" overlap.
Diagrams show different stages and views of shingle application.
Step 21: Final Exterior Attachments
Complete the exterior assembly by attaching final components (DET 25a, DET 25b) using screws (H ?).
General Installation Instructions
When building a wooden product, it is important to follow all installation instructions to ensure the quality and durability is guaranteed.
Important!
Identification number of the Product / Serial Number: 123456789
Must be accompanied by the serial number to identify the product.
General Installation Guidelines
- Careful handling: Treat all wooden parts with care during assembly to avoid scratches or friction.
- Level foundation: Ensure the sauna sits on a stable, level foundation for proper door and window operation. Ensure the base has enough stability to support the sauna.
- Proper drainage: Avoid constant water exposure to wooden materials.
- Electrical and plumbing: Hire qualified professionals for electrical work, including heater and lighting installation.
- Wood treatment: It is recommended to treat all wooden parts after assembly.
Door and Window Maintenance
- Regular checks: Regularly inspect window and door hinges and locks. Tighten loose components and lubricate as needed.
DOOR ADJUSTMENT INSTRUCTIONS
You will need 3-mm (6) and 5-mm (3) hexagon keys for adjusting the hinges. Remove the plastic covers from the hinges (1). Loosen the fixing screws (2) one turn (do not remove the glass). If needed, the door can be shimmed up a bit from here vertically. If it needs to be adjusted left or right, turn the screws (4 & 5) as required. If one screw is turned counterclockwise, the other must be turned clockwise. Make sure both screws are tight when you have completed this step. Then tighten the fixing screws (2) when adjusted.
Wood Protection and Maintenance
- Protective coating: Apply a wood preservative at least once a year (or more often) to improve resistance to dirt and moisture, make cleaning easier, and extend the lifespan of the product.
- Adjusting wick condition: Check and adjust the condition of the sauna's wicks (if applicable) a few times a year.
Sauna Heater and Stones
- Heater and chimney installation: Follow the manufacturer's instructions for heater and chimney installation.
- Cleaning heater stones: Wash new stones before placement to remove dust and chemicals.
- Stone placement: Arrange stones according to the manufacturer's instructions, ensuring heating elements are not exposed.
- First heating: The first heating must take place under supervision for two-hours to a temperature of about 210°F. The sauna must be well ventilated both during and after heating. This allows the wood to absorb finishing materials and form a protective layer.
Sauna Use
- Firewood: Use dry firewood up to 12" long for wood-burning heaters.
- Steam throwing: Throw water only on the heater, not on walls or benches.
- Swimwear: Avoid wearing swimwear in the sauna to prevent damage to the benches from dripping water.
- Seating comfort: Consider using seating pads for increased comfort on hot benches.
- Cracked stones: Check the heater stones regularly, as they can crack over time. Replace or add stones as needed.
Sauna Cleaning After Each Use
- Wipe down benches: Use a clean, damp cloth to wipe down the benches. Do not use running water to clean the bench or other wooden surfaces.
- Cleaning products: Use suitable cleaning products specifically designed for sauna benches and other wooden parts.
- Drying and ventilation: After cleaning, allow surfaces to dry completely and ensure proper ventilation. Run the heater for at least 30 minutes with the vent open and door/windows closed.
Sauna Maintenance - Yearly
- Wood treatment: Re-treat wooden surfaces with a suitable product, especially for frequently used saunas.
- Cleaning surfaces: Clean all surfaces with a soft brush/cloth and a designated cleaning agent according to the product's instructions.
- Heavy stains: For stubborn stains, lightly sand the area before re-treating with wood preservative.
What to Avoid in Your Sauna
- Avoid unsuitable products: Avoid paints, varnishes, harsh disinfectants, or pressure washers, as these can damage the wood.
- Hardware checks: Inspect bench and support mountings. Tighten loose screws if necessary, as wood can loosen due to heat and moisture fluctuations.
- Drying textiles: Avoid drying textiles in the sauna due to fire hazards and potential wood damage from excessive moisture.
- Excessive heat: Don't exceed the maximum temperature specified by the heater manufacturer to prevent fire hazards and wood warping.
- Cleaning methods: Avoid using pressure washers or excessive running water, as this can permanently damage the wood structure.
Wood Characteristics in Saunas
- Natural changes: Wood is a natural material that may crack or warp slightly due to temperature fluctuations. This is normal in saunas with extreme temperature and humidity changes.
- Deformation factors: The risk of wood deformation depends on the material, usage intensity, and is more noticeable with wider boards.
- Darkening wood: Wood in areas exposed to hot steam may darken over time.
- Wood Smell: Thermally treated wood has a characteristic smell that diminishes over time but does not completely disappear. In a sauna, the smell weakens faster if it is heated for a long time and aired at the same time. The smell is softened by treating the wood with a suitable wood oil or wood care product. Do not wash untreated thermal wood with water, as this will make the smell stronger.
