Rough Country 2024 Toyota Tacoma Eboard Step Installation
Thank you for choosing Rough Country for your vehicle needs. Please read these instructions carefully before beginning installation. Verify all kit hardware against the contents listed.
Kit Contents
- Board Assembly x2
- Front Motor Left x1
- Front Motor Right x1
- Rear Motor Left x1
- Rear Motor Right x1
- Controller Assembly x1
- LED Lights x4
- Power Board Switch x1
- Wiring Harness
- Wired Magnetic Sensors Module x2
- Magnet x4
Tools Needed
- 5mm Allen
- 10mm Wrench
- 12mm Wrench
- Screwdriver
- Pry Tool
- Weatherproof Tape
Hardware Included
- M8x30mm Hex Head Flange Bolt x8
- M6x25mm Socket Cap Screw x8
- M8x25mm Hex Head Flange Bolt x2
- Wire Tie x25
- Fuse x2
- Shim x8
- Motor Shim x2
Installation Steps
Driver Side Motor Installation
- Locate mounting locations on the driver side of the vehicle.
- Install the rear driver side motor and front driver side motor into the pre-located mounting holes using two M8x30mm hex head flange bolts for each motor.
- When installing the front motor, use the motor shim with the notch oriented as shown in the diagram.
Controller Assembly Installation
- Install the controller assembly on the side of the vehicle where the battery is located, using the two supplied M8x25 bolts.
Wiring and LED Lights
- Remove the passenger side scuff plate and kick panel.
- Connect the wiring harness plugs to the controller assembly on the passenger side. Note: Left harness plugs connect to the Right motors, and vice versa.
- Mount the four LED lights. Clean the pinch weld surface under the center of each door on both sides of the vehicle. Remove the double-sided tape backing and apply to the pinch weld.
- Route the wiring harness along the frame of the passenger side.
- Connect the step motors labeled for the passenger side (Front Right Motor and Rear Right Motor) to the corresponding wiring harness.
- Connect the LED light plugs on the driver side.
- Route the wiring harness across the frame to the driver side. Keep wires away from heat or moving components.
- Connect the step motors labeled for the driver side (Front Left Motor and Rear Left Motor) to the corresponding wiring harness.
- Connect the LED light plugs on the passenger side.
- Route the fused link harness along the passenger side frame up to the battery box. Secure the wiring harness with supplied wire ties, keeping them away from heat or moving parts. Connect the fused links to the positive and negative terminals of the battery.
- Remove the kick panel and scuff plate on the driver side.
- Install the supplied wiring harness' white and On/Off switch wire through the rubber grommet in the floor of the vehicle.
- Apply waterproof tape to the wiring harness and the drain plug once the wiring harness is fully installed.
On-Off Switch Installation
- Mount the On-Off switch. Clean the installation area, remove the covering from the double-sided tape, and apply it to the dash (typically on the upper dash).
- Connect the On-Off switch to the wiring harness installed in the floor of the cab. Leave the switch in the 'On' position to keep the motors extended. Secure the On-Off switch wiring harness behind the dash to the drain plug under the carpet.
Module and Magnet Installation
- Remove the interior trim panel on the passenger side of the vehicle (use caution if equipped with airbags).
- Connect the brown signal wire from the wiring harness to terminal (A) on the module.
- Connect module wire (B) to the vehicle ground.
- Remove the double-sided tape backing and place the front module (C) in a secure location inside the door jamb.
- Remove the double-sided tape backing and place the rear module (C) in a secure location inside the door jamb.
- Repeat for the driver side module using the white wire from the wiring harness.
- Place the magnet on the vehicle door aligned with the module. For aluminum door vehicles, use painter's tape to test alignment.
- Ensure the On-Off switch is in the 'On' position. Test the front and rear doors on both sides. If the steps operate correctly, the magnets are aligned with the modules.
- Mark the magnet positions on each of the four doors. Remove the double-sided tape backing and stick the magnets to the doors in the marked positions.
Final Adjustments and Tightening
- Adjust the carpet into place and reinstall the B-pillar trim, kick panel, and scuff plate on both sides of the vehicle.
- Using the On-Off switch, cycle the steps 2-3 times and leave them in the down position (switch in 'On' position).
- Tighten the step to the motor bracket using a 5mm Allen to 14 ft/lbs.
- Tighten the M8x30 motor bracket bolts using a 10mm socket to 45 ft/lbs.
- Attach the board assembly to the driver side motors using four M6x25mm socket cap screws. Tighten with a 5mm Allen wrench.
- Repeat for the passenger side.
- If there is an inconsistent gap along the installed board, loosen the rear motor and slide it in or out to reduce the gap. Adjust as needed if the front motor gap is larger than the rear, or vice versa.
Troubleshooting Guide
Steps not working:
- Ensure the On/Off Switch is in the 'On' position.
- Check for proper power and ground connections to the battery.
- Check fuses in the positive and negative wires to the battery.
- Check ground connection on the passenger and driver side at the B-Pillar.
- Verify all plugs and connections are properly seated and making good contact.
Steps work with On/Off Switch but not with doors opening and closing:
- Check module to magnet alignment on doors.
- Use a magnet to position over the module.
Steps drop when door is closed and retract when door is opened:
- Motors may be operating in reverse polarity. Check the fused links on the battery for correct positive and negative connection.
Torque Specs
Size | Grade 5 | Grade 8 | Size | Class 8.8 | Class 10.9 |
---|---|---|---|---|---|
5/16" | 15 ft/lbs | 20ft/lbs | 6MM | 5ft/lbs | 9ft/lbs |
3/8" | 30 ft/lbs | 35ft/lbs | 8MM | 18ft/lbs | 23ft/lbs |
7/16" | 45 ft/lbs | 60ft/lbs | 10MM | 32ft/lbs | 45ft/lbs |
1/2" | 65 ft/lbs | 90ft/lbs | 12MM | 55ft/lbs | 75ft/lbs |
9/16" | 95 ft/lbs | 130ft/lbs | 14MM | 85ft/lbs | 120ft/lbs |
5/8" | 135ft/lbs | 175ft/lbs | 16MM | 130ft/lbs | 165ft/lbs |
3/4" | 185ft/lbs | 280ft/lbs | 18MM | 170ft/lbs | 240ft/lbs |
By purchasing any item sold by Rough Country, LLC, the buyer expressly warrants that he/she is in compliance with all applicable State and Local laws and regulations regarding the purchase, ownership, and use of the item. It shall be the buyer's responsibility to comply with all Federal, State and Local laws governing the sales of any items listed, illustrated or sold. The buyer expressly agrees to indemnify and hold harmless Rough Country, LLC for all claims resulting directly or indirectly from the purchase, ownership, or use of the items.
File Info : application/pdf, 10 Pages, 1,004.39KB
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