TOURATECH
Mounting Instructions: Luggage Net for Original Aluminum Case
Model: 01-050-0821-0
For BMW R1200GS-ADV and BMW F800GS/F800GS ADV
Date: January 2022
General Recommendations and Warnings
Recommendation: We recommend having the accessory parts fitted by a specialist workshop.
Warning: Please observe applicable road vehicle regulations and applicable laws in your country. If parts require inspection or approval after fitting, take your vehicle to a testing station.
Caution: Please take into account that fitting accessories like panniers, crash bars, or engine guards may restrict the bike's lean angle.
Torque Specifications (Nm)
| Thread | Steel 8.8 | Inox A2 |
|---|---|---|
| M 4 | 2.7 | 0.8 |
| M 5 | 5.5 | 1.7 |
| M 6 | 9.7 | 3.0 |
| M 8 | 23.0 | 7.9 |
| M10 | 47.0 | 14.0 |
| M12 | 80.0 | 24.0 |
| M14 | 130.0 | -,- |
| M16 | 196.0 | 59.0 |
| M18 | 270.0 | -,- |
| M20 | 385.0 | 114.0 |
General Advice
Check and tighten all bolted connections after 50 km. Standard tightening torques are provided for strength class 8.8. For special tightening torques, refer to your specialist workshop.
Always disconnect the battery when working on electrics.
Work on the brake system and suspension should always be carried out by a specialist workshop.
Maximum load on luggage racks is 5 kg. Luggage racks ZegaPro TC is 10 kg.
If other original accessories or aftermarket accessories are used, ensure clearance, fitment, and do not come into contact with other parts.
Apply conventional lubricant to stainless steel bolts prior to assembly.
PDF fitting instructions can also be downloaded from the Touratech webshop.
Mounting Steps
The order of assembly steps must be followed.
- Preparation: Ensure you have the correct tools and parts. The net is designed for the original aluminum cases of BMW R1200GS-ADV and BMW F800GS/F800GS ADV motorcycles.
- Drilling: Carefully drill two holes in the lid of the aluminum case. One hole should be Ø 8.5 mm and the other Ø 5 mm. Ensure precise placement as indicated in the diagram. A warning symbol with 'STOP' indicates the drilling area to prevent over-penetration.
- Sealing and Fastening: Apply silicone sealant to the area around the drilled holes. Insert the provided screw through the lid and secure it with the corresponding fastener from the inside.
- Attaching the Net: Position the luggage net onto the lid, aligning its attachment points with the installed fasteners. Secure the net firmly.
- Final Check: Ensure the net is securely attached and does not interfere with the case's operation or other components.
