Bosch ABS M5 Kit
Product Overview
The Bosch ABS M5 Kit is developed for operation in front-, rear-, or 4-wheel drive vehicles. A vehicle-specific wiring harness is included in the kit. The ABS M5 is specifically adapted for motorsport use. Individual car parameters, such as vehicle weight, vehicle track, wheel weights, wheel circumferences, wheel base, or number of increments, can be calibrated with software free of charge. For further information, please contact your Bosch Motorsport dealer.
The kit is suitable for front-wheel, rear-wheel, and four-wheel drive vehicles.
Image Description: The Bosch ABS M5 Kit includes a hydraulic unit, wiring harnesses, sensors, and other associated components for an advanced anti-lock braking system.
Technical Specifications
Variations
| Option | Kit 1 | Kit 2 | ClubSport |
|---|---|---|---|
| F02U.V05.2 | 89-01 | 90-01 | 91-01, 92-01, 93-01, 94-01, 95-01, 96-01 |
| Customized wiring loom | + | + | + |
| ABS-Off position optional on position 1 | + | + | + |
| Selection of ABS maps via Bosch 12-position switch or via specified CAN signal | + | + | + |
| Motorsport connectors for wheel speed sensors | - | - | - |
| Flexible CAN terminals | + | + | +** |
| Downforce depending slip regulation | +*** | +*** | +*** |
+*: fixed Kit Content
+**: Adjustable via Coding Plug
+***: Enabled with customer specific calibration
General Specifications
| Option | Kit 1 | Kit 2 | ClubSport |
|---|---|---|---|
| Lateral acceleration slip regulation | + | + | - |
| Corner inside wheel slip reduction regulation | + | + | - |
| Tire circumferences via CAN (on request) | +**** | +**** | +**** |
+****: Selection of tire circumferences via CAN, for example when changing from slicks to rain tires. Input will come from external control unit.
Mechanical Data
Hydraulic unit
- Serial housing, dust- and damp-proof
- Vibration damped circuit board
- 38 pin connector
- 2 hydraulic valves per wheel
- 2 brake circuits (front and rear)
- 2 hydraulic high pressure pumps
- 2 hydraulic accumulators (5 cm³/each)
- Standard fittings: 2 x master cylinders M12 x 1, 4 x brake cylinders M10 x 1
- Size: 122 x 110 x 122 mm
- Operating temperature: -30 to 130°C
- Max. shock: 50 g (less than 6 ms)
- Max. working speed: 360 km/h = 100 m/s = 224 mph
Electrical Data
- Supply voltage: 10 to 16 V, max. 24 V for 5 min
- Max. peak voltage: 35 V for 200 ms
- Power consumption Pump: 230 W
- Power consumption Relay: 170 W
- Power consumption Electronics: 8 W
Inputs
- 4 active wheel speed sensors (DF11i, DF11S or DF11V)
- Brake pressure (front brake circuit / rear brake circuit)
- Longitudinal acceleration, lateral acceleration, yaw rate (MM5.10 sensor)
- 11 adjustment settings (applicable for OEMs)
- ABS function can be deactivated (Pos. 1 or Pos. 12)
Outputs
- ABS warning light (MIL)
- EBD warning light (MIL) if needed
- TTL wheel speed signal (FL / FR / RL / RR)
Content of Kit and Weights
| Component | Weight |
|---|---|
| Hydraulic unit | 1,910 g |
| 2 pressure sensors | 40 g/each |
| Yaw/acceleration sensor | 60 g |
| 12 position function switch | 50 g |
| 4 wheel speed sensors DF11 standard | 50 g/each |
| ABS warning light (MIL) | 50 g |
| Vehicle specific wiring harness with motorsport connectors | Depends on version |
| Clubsport wiring harness | 1,540 g |
| Mounting and vibration-damping boards | 80 g |
| Mounting board for hydraulic unit | 212 g |
Communication
- ABS and Yaw rate sensor: CAN1
- Diagnostics: MSA Box II
Installation Notes
Maintenance Interval (brake fluid change, bleeding): 220 operating hours or a maximum of two years. The load on the hydraulic unit in racing is much higher than in pure road operation; therefore, Bosch recommends a replacement of the unit after two years.
Legal Restrictions
Due to embargo restrictions, sale of this product in Russia, Belarus, Iran, Syria, and North Korea is prohibited.
Ordering Information
- ABS M5 Kit 1: Order number F02U.V05.289-01
- ABS M5 Kit 2: Order number F02U.V05.290-01
- ABS M5 Kit Clubsport DF11i, 500 kbaud: Order number F02U.V05.291-01
- ABS M5 Kit Clubsport DF11i, 1 Mbaud: Order number F02U.V05.292-01
- ABS M5 Kit Clubsport DF11S, 500 kbaud: Order number F02U.V05.293-01
- ABS M5 Kit Clubsport DF11S, 1 Mbaud: Order number F02U.V05.294-01
- ABS M5 Kit Clubsport DF11V, 500 kbaud: Order number F02U.V05.295-01
- ABS M5 Kit Clubsport DF11V, 1 Mbaud: Order number F02U.V05.296-01
- Com Interface MSA-Box II (Not mandatory if available): Order number F02U.V00.327-03
Dimensions and Kit Variations
ABS M5 Kit Variations
| Type | ABS M5 Kit 1 (Kit 1) | ABS M5 Kit 2 (Kit 2) | ABS M5 Kit Clubsport (1 Mbaud, DF11i) | ABS M5 Kit Clubsport (500 kbaud, DF11i) | ABS M5 Kit Clubsport (1 Mbaud, DF11S) |
|---|---|---|---|---|---|
| Wiring harness | Specific | Specific | Generic | Generic | Generic |
| 4 wheelspeed sensors DF11S | Included, with standard connectors | Included, with motorsport connectors | Not included | Not included | Included, with standard connectors |
| Wheel speed signal splitter included* | Included* | Included* | Included* | Included* | Included* |
| Fuses | Not included | Not included | Not included | Not included | Not included |
| Brake pipe fittings | Not included | Not included | Not included | Not included | Not included |
| Type | ABS M5 Kit Clubsport (500 kbaud, DF11S) | ABS M5 Kit Clubsport (500 kbaud, DF11V) | ABS M5 Kit Clubsport (1 Mbaud, DF11V) | ABS M5 Kit Porsche 991 Cup Gen 1 (Model year 2015) | ABS M5 Kit Porsche 991 Cup Gen 2 (Model year 2017) |
|---|---|---|---|---|---|
| Wiring harness | Generic | Generic | Generic | Specific | Specific |
| 4 wheelspeed sensors DF11S | Not included | Not included | Not included | Included, Porsche specific | Included, Porsche specific |
| Wheel speed signal splitter included* | Included* | Included* | Included* | Included, DF11 | Included, DF11 |
| TTL | Not included | Not included | Not included | Included | Included |
| Fuses | Not included | Not included | Not included | Included | Included |
| Brake pipe fittings | Not included | Not included | Not included | Included | Included |
*TTL splitter included in ABS Hardware, DF11 splitter optional.
Represented by
Europe: Bosch Engineering GmbH, Motorsport, Robert-Bosch-Allee 1, 74232 Abstatt, Germany. Tel.: +49 7062 911 9101, Fax: +49 7062 911 79104, motorsport@bosch.com, www.bosch-motorsport.de
North America: Bosch Engineering North America, Motorsport, 38000 Hills Tech Drive, Farmington Hills, MI 48331-3417, United States of America. Tel.: +1 248 876 2977, Fax: +1 248 876 7373, motorsport@bosch.com, www.bosch-motorsport.com
Asia-Pacific: Bosch Engineering Japan K.K., Motorsports Department, 1-9-32 Nakagawachuo, Tsuzuki-ku, Yokohama-shi, Kanagawa, 224-8601, Japan. Tel.: +81 45 605 3032, Fax: +81 45 605 3059, www.bosch-motorsport.jp
Australia, New Zealand and South Africa: Robert Bosch Pty. Ltd, Motorsport, 1555 Centre Road, Clayton, Victoria, 3168, Australia. Tel.: +61 (3) 9541 3901, motor.sport@au.bosch.com
