GDW Tow Bar for Toyota RAV4 (2000-....)
Brand: GDW
Model Reference: 1263
Vehicle Compatibility: Toyota RAV4, Model Years 2000 - Present
Product Overview and Approvals
This document provides details for the GDW tow bar system designed for the Toyota RAV4, model years 2000 onwards. The product is identified by GDW Reference 1263.
EEC Approval Number: e4*94/20*1818*00
Technical Specifications:
- D-value calculation: (Max. towing mass kg * Max. trailer mass kg) / (Max. towing mass kg + Max. trailer mass kg) * 0.00981 ≤ 8.40 kN
- Maximum vertical load (s/): 75 kg
- Maximum towing mass: 1500 kg
Visual Description of Product
The product is a tow bar system for the Toyota RAV4. It consists of a main tow bar structure, mounting brackets, and various fasteners. The assembly diagram shows the tow bar attaching to specific points on the vehicle's chassis, indicated by labels (A), (B), and (C).
Composition (Parts List)
The following components are included in the kit:
- 1 x Tow bar, reference 1263
- 1 x Ball mount, type T43L028
- 4 x Bolts M12x95 (DIN931)
- 4 x Bolts M12x1.25x40
- 4 x Security nuts M12
- 4 x Security washers M12
- 4 x Washers 40x35x12x4
- 1 x Mounting piece (-e)
- 1 x Security shackle (*)
Fitting Instructions
- Permanently remove the original towing ring located on the left side of the vehicle.
- Assemble the foot of the ball mount onto points (B) and (C) of the tow bar. At point (B), insert the bolts (DIN931) from the underside. Place the mounting piece (-e) onto the tube and tighten securely.
- Position the tow bar with attachment points (A) onto the pre-drilled threaded holes on the underside of the vehicle's chassis. Insert all bolts with washers and tighten everything firmly.
Important Notes:
- Consult your vehicle's dealer or owner's manual for the maximum permissible towing mass.
- Remove any bitumen coating or anti-vibration material from the fastening points on the vehicle chassis before installation.
- Exercise caution when drilling into the chassis to avoid damaging brake lines, electrical wiring, or fuel lines.
Torque Specifications
All bolts and nuts are quality 8.8 or 10.9. Ensure correct torque is applied for safe installation.
Quality 8.8 Fasteners
| Fastener | Torque (Nm) | Torque (kgm) |
|---|---|---|
| M6 | 10.8 | 1.1 |
| M8 | 25.5 | 2.60 |
| M10 | 52.0 | 5.30 |
| M12 | 88.3 | 9.0 |
| M14 | 137 | 14.0 |
| M16 | 211.0 | 21.5 |
Quality 10.9 Fasteners
| Fastener | Torque (Nm) | Torque (kgm) |
|---|---|---|
| M6 | 13.7 | 1.4 |
| M8 | 35.3 | 3.6 |
| M10 | 70.6 | 7.20 |
| M12 | 122.6 | 12.5 |
| M14 | 194 | 19.8 |
| M16 | 299.2 | 30.5 |
Manufacturer: GDW nv
Address: Hoogmolenwegel 23, B-8790 Waregem
Contact: TEL. +32 (0)56 60 42 12(5) | FAX. +32 (0)56 60 01 93
Email: gdw@gdwtowbars.com
Website: www.gdwtowbars.com
