Generator Parts
Generator Parts Diagram
This section provides a visual breakdown of the generator's components. The diagram illustrates various parts of the generator assembly, identified by numerical labels, allowing users to locate specific components within the overall structure.
Generator Parts List
# | Part Number | Description | Qty. |
---|---|---|---|
1 | R225DP000FB-CMP303 | Engine, 212cc, R210-V | 1 |
2 | 37200-YGK0110-00A0 | Fuel Gauge | 1 |
3 | 16730-YGM0110-00A0 | Fuel Tank Cap | 1 |
4 | 16652-YGM0110-00A0 | Fuel Filter | 1 |
5 | 90001-0625-0305 | Flange Bolt, M6 x 25, Black Zinc | 5 |
6 | 90408-Y020110-0005 | Flat Washer, Ø6, Black Zinc | 4 |
7 | 16601-Y020120-0001 | Vibration Mount, Fuel Tank | 4 |
8 | 90683-Y020110-0005 | Bushing, Blue White Zinc | 4 |
9 | 16620-YGK0110-L4A0 | Fuel Tank, 17.8L | 1 |
10 | 90698-Y1Z0110-0001 | Protective Rubber Sleeve | 1 |
11 | 15150-YGK0110-00A0 | One Way Valve | 1 |
12 | 16750-Y020211-0001 | Fuel Valve Assembly | 1 |
13 | 90685-Z030610-0300 | Clamp, Ø8 x 7 x 0.6 | 2 |
14 | 30431-YCM0310-0001 | Rubber Sleeve, Ø9.5 x Ø11 x 150 | 1 |
15 | 30431-Y020110-0001 | Rubber Sleeve, Fuel Pipe | 1 |
16 | 90685-YB00110-Q200 | Clamp | 1 |
17 | 16804-YGK0110-0000 | Connection Pipe, Ø4.5 x Ø8.5 x 785 | 1 |
18 | 90685-Z020110-0300 | Clamp, Ø9.5 x 8 x 0.8 | 1 |
19 | 16801-YGK0110-00A0 | Carbon Canister, 400 cc | 1 |
20 | 90685-Z030410-0300 | Clamp, Ø10.7 x 8 x 0.6 | 1 |
21 | 16805-YGK0110-0000 | Connection Pipe, Air Cleaner | 1 |
22 | 90305-0600-0302 | Flange Nut, M6, Black Zinc | 2 |
23 | 30351-YGK0110-00A0 | Cover, Carbon Canister | 1 |
24 | 51100-YHB0110-H2A0 | Frame Assembly, 565 × 440 × 480 | 1 |
25 | 44001-V580110-L401 | Cover, Hub Decorated, Yellow | 2 |
26 | 44020-Y9X0110-0306 | Roll Pin, Ø16 x 89.5, Black Zinc | 2 |
27 | 44110-V580110-0000 | 8in. Wheel, Yellow | 2 |
28 | 90501-Y2C0110-03A1 | Cotter Pin, Black Zinc | 2 |
29 | 90001-0612-0305 | Flange Bolt, M6 x 12, Black Zinc | 9 |
30 | 17003-Y110130-0001 | Air Cleaner Support | 1 |
31 | 90305-0800-3305 | Flange Nut, M8, Black Zinc | 10 |
32 | 51011HY020120-0000 | Vibration Mount 2, Frame | 2 |
33 | 90722-YEC0210-0001 | Plug, End | 1 |
34 | 51005HY020120-0000 | Vibration Mount 1, Frame | 2 |
35 | 51016-YGK0110-H2A0 | Bracket, Support Leg | 1 |
36 | 90001-0816-0305 | Flange Bolt, M8 x 16, Black Zinc | 4 |
37 | 51014-YGM0110-0000 | Support Leg | 2 |
38 | 90583-YGK0110-03A0 | R Pin | 1 |
39 | 90504-YGK0110-0300 | Pin Shaft, Ø8 x 40, Black Zinc | 1 |
40 | 54110HYGK0210-H2A0 | Handle, Ø25 x 1.2 | 1 |
41 | 90103-0416-5301 | Screw, M4 x 16 | 2 |
42 | 54101HYGK0110-L400 | Handle Sheath | 1 |
43 | 90415-0600-Z301 | Lock Washer, Toothed, Black Zinc | 1 |
44 | 30009-Y910110-0001 | Grounding Wire | 1 |
45 | 90408-0600-E305 | Flat Washer, Black Zinc | 3 |
46 | 90403-0600-0305 | Spring Washer, Black Zinc | 2 |
47 | 90303-0600-3305 | Flange Nut, M6, Black Zinc | 1 |
48 | 90312-0600-0301 | Wing Nut, M6, Black Zinc | 1 |
49 | 18001-Z440110-00A0 | Exhaust Outlet Gasket | 1 |
50 | 90303-0800-3305 | Flange Nut, M8, Black Zinc | 2 |
51 | 18100-YGK0310-00A0 | Muffler Assembly | 1 |
52 | 18030-Y020110-H3A1 | Muffler Bracket | 1 |
53 | 30023-Y020110-0900 | Stopper, Motor Right Cover | 1 |
54 | 31330-YHB0110-0000 | Rotor, AL, D160 x 130 | 1 |
55 | 31310-YGK0210-0000 | Stator, AL, D160 x 130 | 1 |
56 | 31300-YGK0310-0000 | Alternator Assembly, AL, D160 x 130 | 1 |
57 | 31303HY020110-0000 | Terminal Block | 1 |
58 | 31320-YGK0110-0000 | Carbon Brush Subassembly | 1 |
59 | 90001-0516-0105 | Flange Bolt, M5 x 16, Black Zinc | 6 |
60 | 30021-Y020310-00A0 | End Housing | 1 |
61 | 30048-YE30110-0900 | Bolt M6 x 174, Stator | 4 |
62 | 90408-Y020210-0001 | Flat Washer, Black Zinc | 1 |
63 | 30049-YE30110-0001 | Bolt M8 x 230, Rotor | 1 |
64 | 30060-YHB0110-0000 | AVR | 1 |
65 | 30022-YGK0110-L400 | Cover, End Housing, Yellow | 1 |
66 | 90001-0512-0301 | Flange Bolt, M5 x 12, Black Zinc | 2 |
67 | 35601-YGK0110-0000 | Rear Case, Control Panel | 1 |
68 | 90803-Y030110-0000 | Remote FOB Reset Light | 1 |
69 | 35646-YHB0110-0000 | Remote FOB Reset Button | 1 |
70 | 30008-YGK0110-0000 | Control Module, Switch, Engine | 1 |
71 | 30007-YHB0110-0000 | Charging Module | 1 |
72 | 35610-YHB0110-H200 | Control Panel Assembly | 1 |
73 | 35160-YDS0110-0000 | Switch, Battery | 1 |
74 | 35632-YGK0110-0000 | Intelligauge, VFT-2 | 1 |
75 | 31234-YBE0210-0000 | Circuit Breaker, Push Button, 20A | 1 |
76 | 35654-YGK0110-0000 | Cover, Circuit Breaker | 2 |
77 | 35614-Y4D0110-0000 | L5-30R Receptacle, 30A, 125V | 1 |
78 | 35614-Y2D0110-0000 | TT-30R Receptacle, 30A, 125V | 1 |
79 | 35614-Y730110-0000 | 5-20R Duplex Receptacle, 20A, 125V | 1 |
80 | 35654-YBE0110-0000 | Receptacle Cover, 5-20R | 1 |
81 | 30008-YHB0110-0000 | Control Module, Remote | 1 |
82 | 35160-Y7C0110-0000 | Switch, Engine | 1 |
83 | 35650-YHB0110-H200 | Control Panel | 1 |
84 | 31234-YGK0110-0000 | Circuit Breaker, Push Button, 30A | 1 |
85 | 35654-YGK0210-0000 | Receptacle Cover, L5-30R | 1 |
86 | 35654-YGK0310-0000 | Receptacle Cover, TT-30R | 1 |
87 | 93106-Z010110-0001 | Oil Funnel | 1 |
88 | 31114HYHB0110-0000 | Negative Wire | 1 |
89 | 31112HYHB0110-0000 | Positive Wire | 1 |
90 | 31115-Y4G0110-0000 | Band, Battery | 1 |
91 | 31110-YHB0110-00A0 | Battery, 12VDC 9 Ahr | 1 |
92 | 18250-YGK0210-0000 | Spark Arrestor | 1 |
93 | 18255-YGK0110-0000 | Decorated Cover, Spark Arrestor | 1 |
94 | 90001-0510-03 | Flange Bolt, M5 x 10, Black Zinc | 2 |
95 | 90740-Z010610-00A1 | Clamp | 1 |
96 | 15300-YGK0110-00A0 | Bottle of Engine Oil, 0.5L | 1 |
Engine Parts
Engine Parts Diagram
This section presents an exploded view diagram of the generator's engine. It details the various internal and external engine components, each marked with a number for easy reference in the accompanying parts list.
Engine Parts List
# | Part Number | Description | Qty. |
---|---|---|---|
1 | 90001-0612-0101 | Hexagon Flange Bolt, M6 x 12, Blue White Zinc | 2 |
2 | 12410-Z010510-0100 | Cylinder Head Cover Subassembly, Blue White Zinc | 2 |
3 | 12004-Z010210-00A0 | Cylinder Head Cover Gasket | 1 |
4 | 14314-Z010110-0000 | Valve Adjusting Nut | 2 |
5 | 14311-Z010110-0000 | Valve Rocker | 2 |
6 | 14313-Z010110-0000 | Valve Adjusting Bolt | 2 |
7 | 12003-Z010310-0000 | Cylinder Head Bolt, M8 x 60, Black Zinc | 4 |
8 | 12109-Z810110-0000 | Valve Lock Clamp | 4 |
9 | 12103-Z010110-0000 | Valve Spring | 2 |
10 | 12101-Z810210-0000 | Seal Guide | 1 |
11 | 90203-Z010110-0000 | Stud, M8 x 34, Black Zinc | 2 |
12 | 30010-Z010110-0000 | Spark Plug, F6RTC | 1 |
13 | 12131-Z950210-0000 | Cylinder Head Gasket | 1 |
14 | 12121-Z810120-0000 | Exhaust Valve | 1 |
15 | 12111-Z810110-0000 | Inlet Valve | 1 |
16 | 12110-Z810120-0099 | Valve Set | 1 |
17 | 13200-Z140210-00A9 | Piston Ring Assembly | 1 |
18 | 13122-Z510210-0000 | Piston Pin Clip | 2 |
19 | 13010-Z810210-00A0 | Connecting Rod | 1 |
20 | 90685-Z030110-0100 | Clamp, Ø10.5 | 1 |
21 | 17004-Z440110-0002 | Tube, Breather | 1 |
22 | 14312-Z010110-0000 | Valve Lock Nut | 2 |
23 | 14090-Z010110-0000 | Lifter Stopper Plate Subassembly, Blue White Zinc | 1 |
24 | 12112-Z810210-0000 | Valve Spring Retainer | 2 |
25 | 12140-Z810210-0BA0 | Cylinder Head Subassembly | 1 |
26 | 90502-1114-00 | Pin, 11 x 14 | 2 |
27 | 14071-Z440110-0000 | Valve Lifter | 2 |
28 | 14081-Z040110-0000 | Valve Tappet | 2 |
29 | 13111-Z810120-00A0 | Piston | 1 |
30 | 13121-Z810110-0000 | Piston Pin, Ø13 x Ø45.9 | 1 |
31 | 11007-Z010310-0000 | Drain Plug Bolt, M10 x1.25 x15, Black Zinc | 2 |
32 | 90408-Z010110-0000 | Washer, Ø10 x Ø15.8 x 1.5 | 2 |
33 | 90001-0610-03 | Hexagon Flange Bolt, M6 x 10, Black Zinc | 5 |
34 | 11310-Z810210-0BA0 | Crankcase Subassembly | 1 |
35 | 90682-Z300110-0001 | Oil Seal, Ø25 x Ø41.25 x 6 | 2 |
36 | 16400-Z810210-0000 | Governor Gear Assembly | 1 |
37 | 90547-0205-00A0 | Bearing | 2 |
38 | 37060-Z010120-0001 | Engine oil Sensor, W/O Nut | 1 |
39 | 90001-0614-01 | Hexagon Flange Bolt, M6 x 14, Blue White Zinc | 2 |
40 | 90305-Z010210-0300 | Hexagon Flange Nut, M10, Black Zinc | 1 |
41 | 14200-Z810310-0000 | Camshaft Assembly | 1 |
42 | 13300-Z810110-0000 | Crankshaft Assembly | 1 |
43 | 90502-0912-00 | Pin, 9 x 12 | 2 |
44 | 11001-Z440110-00A0 | Crankcase Gasket | 1 |
45 | 15010-Z2M0110-L400 | Oil Dipstick Subassembly | 1 |
46 | 11411-Z530111-0BA0 | Crankcase Cover | 1 |
47 | 90001-0832-03 | Hexagon Flange Bolt, M8 x 32, Black Zinc | 6 |
48 | 90305-0600-33 | Hexagon Flange Nut, M6, Black Zinc | 3 |
49 | 16070-Z010110-0001 | Governor Support Subassembly, Blue White Zinc | 1 |
50 | 90501-Z010110-0001 | Pin, Blue White Zinc | 1 |
51 | 90408-Z010210-0000 | Washer, Ø6.2 x Ø15 x 0.6 | 1 |
52 | 16061-Z010110-0000 | Governor Arm | 1 |
53 | 16072-Z010310-0000 | Governor Support Bolt, M6 x 21, Black Zinc | 1 |
54 | 16063-Z010310-0100 | Spring, Governor | 1 |
55 | 16062-Z010110-0001 | Governeor Rod, Blue White Zinc | 1 |
56 | 16012-Z010310-0000 | Throttle Valve Returning Spring | 1 |
57 | 16520-Z4A0110-0000 | Throttle Control Assembly, Blue White Zinc | 1 |
58 | 09100-Z200310-0100 | Starter Motor | 1 |
59 | 90502-0810-00 | Pin, 8 x 10 | 2 |
60 | 90001-0625-01 | Hexagon Flange Bolt, M6 x 25, Blue White Zinc | 3 |
61 | 90001-0635-01 | Hexagon Flange Bolt, M6 x 35, Blue White Zinc | 1 |
62 | 90684-Z030120-0000 | Clip, Fuel Pipe | 1 |
63 | 19340-Z050120-0001 | Lower Shield, Blue White Zinc | 1 |
64 | 90684-Z030210-0001 | Binder Clip, Ø5.7 | 2 |
65 | 19304-Z010610-0001 | Cylinder Body Shroud | 1 |
66 | 28110-Z200710-L400 | Shroud | 1 |
67 | 90001-0612-03 | Hexagon Flange Bolt, M6 x 12, Black Zinc | 4 |
68 | 28261-Z2M0110-0000 | Retainer Ring, Recoil Starter | 1 |
69 | 28200-Z141010-H200 | Recoil Starter Assembly | 1 |
70 | 90251-0618-03 | Bolts With Washer, Black Zinc | 3 |
71 | 30400-Z440410-0001 | Ignition Coil | 1 |
72 | 30140-Z160130-0000 | Charging Coil | 1 |
73 | 90001-0628-01 | Hexagon Flange Bolt, M6 x 28, Blue White Zinc | 2 |
74 | 30001-Z200110-0000 | Plate, Charging Coil | 1 |
75 | 13510-Z440310-0000 | Flywheel Subassembly | 1 |
76 | 19352-Z440110-0001 | Impeller | 1 |
77 | 28002-Z1E0110-0000 | Starter Pulley, Blue White Zinc | 1 |
78 | 13501-Z010110-0000 | Flywheel Nut, M14 x 1.5, Blue White Zinc | 1 |
79 | 90204-Z010210-0000 | Stud, M6 x 96, Black Zinc | 2 |
80 | 16002-Z050110-0000 | Carburetor Insulator Gasket | 1 |
81 | 16003-Z010110-0000 | Carburetor Insulator Plate | 1 |
82 | 16001-Z010110-0000 | Carburetor Gasket | 1 |
83 | 16100-Z810510-00M0 | Carburetor Assembly | 1 |
84 | 17001-Z010210-0000 | Air Cleaner Gasket | 1 |
85 | 17100-Z0X0110-0001 | Air Cleaner | 1 |
86 | 17151-Z300310-0000 | Element, Air Cleaner | 1 |
87 | 90685-Z030610-01A1 | Clamp, Ø8 x 7 x 0.6 | 1 |
88 | 90686-Z010810-00M1 | Fuel Pipe, Ø4.5 x Ø8.5 x 140 | 1 |
89 | 16112-Z010110-0000 | Seal Ring, Float | 1 |
90 | 16161-Z151810-0000 | Main Jet, Standard | 1 |
16161-Z151610-0000 | Main Jet, Altitude 3000-6000 Feet | 1 | |
16161-Z151410-0000 | Main Jet, Altitude 6000-8000 Feet | 1 | |
91 | 90681-Z010610-0000 | Seal Ring | 1 |
92 | 210P-001 | Cylinder Head Subassembly | 1 |
Wiring Diagram
The wiring diagram illustrates the electrical connections within the generator. It shows the flow of power and control signals, including components like the circuit breakers, output panel, control module, and engine switch, along with a color code for wires.
Ordering Replacement Parts
To order replacement parts for your Champion 3650W Wireless Remote Start Generator, please visit:
shop.championpowerequipment.com
Or call: 1-877-338-0999.
Document Revision: REV 20200925