CHAMPION 201004 7500W Wireless Remote Start Generator Datasheet

Datasheet for CHAMPION models including: 201004 7500W Wireless Remote Start Generator
PARTS INFORMATION

201004 - 7500W WIReleSS ReMOTe START GeNeRATOR 4 GeNeRATOR PARTS lIST # Part Number Description Qty. 1 100011530-0002 Flange Bolt M6x16 4 2 100095632-0001 Panel Assembly 1 3 100019844 Control Panel Housing 1 4 100086301 Control Panel 1 5 100019771-0001 Switch, Engine 1 6 100019890 Intelligauge, VFT 1 7 100019754 20Amp Circuit Breaker, Push Button 2 8 100052461-0001 Receptacle GFCI 5-20R, Duplex 2
201004 - 7500W WIReleSS ReMOTe START GeNeRATOR 5 GeNeRATOR PARTS lIST # Part Number Description Qty. 61 100011304-0002 Flange Bolt M6 × 194 4 62 100018572 End Housing 1 63 100011456-0003 Flange Nut M10 × 1.25 4
File Info : application/pdf, 10 Pages, 1.42MB
201004-EPL-English
Champion Power Equipment, Inc., Santa Fe Springs, CA USA

MODEL #201004

PARTS INFORMATION
7500W WIRELESS REMOTE START GENERATOR SERIAL NUMBER RANGE: ALL
To order replacement parts please visit: shop.championpowerequipment.com
or call 1-877-338-0999.

REV 20200910

TABLE OF CONTENTS
Generator Parts Diagram. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . 3 Generator Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Engine Parts Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Engine Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . 7 Wiring Diagram .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2

201004 - 7500W WIRELESS REMOTE START GENERATOR
GENERATOR PARTS DIAGRAM
3

201004 - 7500W WIRELESS REMOTE START GENERATOR

GENERATOR PARTS LIST

#

Part Number

Description

Qty.

#

Part Number

Description

Qty.

1 100011530-0002

Flange Bolt M6x16

4

31 100011421-0003

Flange Nut M6

1

2 100095632-0001

Panel Assembly

1

32 100010920-0002

Flat Washer Ø6

2

3 100019844

Control Panel Housing

1

33 100010828-0002

Butterfly Type Nut M6

1

4 100086301

Control Panel

1

34 100712241

Battery Connecting Wire

1

5 100019771-0001

Switch, Engine

1

35 100096134-0001

Switch, Battery

1

6 100019890

Intelligauge, VFT

1

36 100021409

Battery, 12V 14Ah

1

7 100019754

20Amp Circuit Breaker, Push Button

2

37 100021362

Fixing Bolt, Battery

2

8 100052461-0001

Receptacle GFCI 5-20R, Duplex

2

38 100021372-0017

Pressing Plate, Battery, 184 mm

1

9 100020021

Receptacle L14-30R

1

39 100011452-0003

Lock Nut M6, Flange

5

10 100020022

Receptacle 14-50R

1

40 100011311-0005

Flange Bolt M8×16

4

11 100019751

30Amp Circuit Breaker, Push Button

2

41 100020981-0004

Support Leg Assembly, 80 mm

1

12 100088266

Receptacle Cover 14-50R

1

42 100020665-0001

Support Leg

1

13 100088267

Receptacle Cover L14-30R

1

43 100021015

Vibration Mount

2

14 100088270

Receptacle Cover GFCI 5-20R, Duplex

2

44 100011265-0003

Flange Bolt M6 × 18

2

15 100011064-0001

Pin Roll Ø16×100

2

45 100011453-0003

Lock Nut M8, Flange

6

16 100163346-0001

9.5 In. Wheel, Yellow

2

46 100011049-0001

Pin Roll Ø8 × 45

2

17 100023414-0002

R-pin, R8

2

47 100023415-0001

R-pin, R5

2

18 100715778-0001

Frame - Ø32, 744 × 528 × 563

1

48 100020954-0001

Handle Assembly

1

19 100005138

Clamp, Spring Ø9.5 × 8

1

49 100011570-0001

Big Flange Bolt M6 × 12

1

20 100021153

Fuel Valve

1

50 100018662-0001

Generator End Cover

1

21 100718429-0001

Fuel Tank Assembly, 21.5 L, Yellow

1

51 100011250-0002

Flange Bolt M5 × 14

2

22 100718433

Fuel Level Filter Assembly

1

52 100020167

Support, End Cover

1

23 100008968

Reversal Valve

1

53 100011252-0001

Flange Bolt M5 × 18

7

24 100142004

Fuel Tank Cap

1

54 100000563

Cable Ties, L=85 mm

1

25 100010439-0002

Washer Ø6.5 × Ø25 × 2

4

55 100715784

AVR

1

26 100011268-0003

Flange Bolt M6 × 25

5

56 100018595

Carbon Brush Assembly

1

27 100009075

Rubber Damper

1

57 100018701

Terminal Block

1

28 100009983

Grounding Line

1

58 100011261-0004

Flange Bolt M6 × 12

2

29 100011025-0001

Lock Washer Ø6, Toothed

1

59 100010885-0004

Spring Washer Ø5

3

30 100010886-0004

Spring Washer Ø6

2

60 100010919-0002

Flat Washer Ø5

1

4

201004 - 7500W WIRELESS REMOTE START GENERATOR

#

Part Number

61 100011304-0002

62 100018572

63 100011456-0003

64 100068992

65 100031984

66 100011381-0002

67 100033045-0001

68 100010888-0002

69 100010905-0001

70 100031927-0001

71 100011419-0001

72 100091342

73 100091343-0001

74 100091341

75 100091340

76 100007025

77 100000657

78 1ZC7DFB20

79 100021039

80 100018704

81 100000658

82 100005148

83 100006138

84 100087746

85 100008945

86 100008675-0001

87 100011553-0001

88 100010887-0004

89 100006938

90 100006208-0001

91 100011260-0004

92 100127251

Description Flange Bolt M6 × 194 End Housing Flange Nut M10 × 1.25 Vibration Mount 1, Frame Vibration Mount 2, Frame Flange Bolt M10 × 1.25 × 40 Flange Bolt M10 × 1.25 × 280 Spring Washer Ø10 Washer Ø10 Flange Bolt M5 × 225 Flange Nut M5 Alternator Assembly, Al, Ø204 × 155 mm Stator Cover, 147.5 mm Stator Assembly, Al, Ø204 × 155 mm Rotor Assembly, Al, Ø119 × 155 mm Cooling Fan Clip, Wire Engine, 420cc Holder, Air Cleaner Rubber Plug Wire Holder Band Clamp, Ø8 Connection Tube Assembly 1 Connection Tube Carbon Canister, 650 cc Holder, Carbon Canister Flange Bolt M8 × 32 Spring Washer Ø8 Gasket, Exhaust Pipe Exhaust Muffler Assembly Flange Bolt M6 × 10 Muffler Cover

Qty.

#

Part Number

4

93 100006497

1

94 100006876

4

95 100006594

2

96 100006999

2

97 100011247-0003

4

98 100120180

1

99 100021445

1

100 100021446

1

101 100715813

2

102 100021434

2

103 100712243-0001

1

104 100095629

1

105 100145529-0001

1

106 100021118

1

107 100032369

1

108 100716260

1

109 100718432

1

1

1

2

2

1

1

1

1

2

2

1

1

11

1

5

GENERATOR PARTS LIST

Description

Qty.

Muffler

1

Side Plate 2, Muffler Cover

1

Spark Arrester Assembly

1

Plate, Spark Arrester

1

Flange Bolt M5 × 8

2

Cover, Push Button Circuit Breaker

4

Remote Reset Indicator

1

Remote Reset Button

1

Remote Control Module

1

Charger Module

1

Wheel Hub Cap, Yellow

2

Remote Control

1

Fuel Tank, 21.5 L

1

Bushing, Ø12 × Ø9 × 13

4

Vibration Mounting, Fuel Tank

4

Wire Harness

1

Fuel Gauge

1

201004 - 7500W WIRELESS REMOTE START GENERATOR
ENGINE PARTS DIAGRAM
6

201004 - 7500W WIRELESS REMOTE START GENERATOR

ENGINE PARTS LIST

#

Part Number

1 100011264-0003

2 100002337

3 100031973

4 100010186

5 100011463-0002

6 100004435

7 100004514

8 100004508

9 100004505

10 100004480

11 100011261-0004

12 100007115

13 100004504

14 100004516

15 100004576

16 100004574

17 100004602

18 100004575

19 100002470

20 100002469

21 100010389

22 100006940

23 100011422-0004

24 100006993

25 100002418

26 100010373

27 100005550

28 100005588

29 100005910

30 100094771-0001

Description Flange Bolt M6 × 16, GB5789 Cylinder Head Cover (CPE) Breather Tube Gasket, Cylinder Head Cover Flange Nut M6 Rocker Arm Assembly, Intake Shaft, Rocker Arm Retainer, Rocker Arm Bolt, Rocker Arm Guide Plate, Push Rod Flange Bolt M6 × 12 Air Guide, Lower Rocker Arm Assembly, Exhaust Valve Spring Seat, 182F Valve Collet Spring Valve Oil Seal, Valve Valve Spring Seat, 173F Flange Bolt M10 × 1.25 × 87 Flange Bolt M10 × 1.25 × 65 Stud Bolt M8 × 35 Gasket, Exhaust Pipe Flange Nut M8 Exhaust Pipe Cylinder Head Stud Bolt M6-8 × 110 Gasket, Insulator Insulator, Carburetor Gasket, Carburetor Carburetor

Qty.

#

Part Number

9

31 100005955

1

32 100004747

1

33 100005024

1

34 100004878

2

35 100004895

1

36 100004798

1

37 100004781

1

38 100004874

2

39 100011452-0003

1

40 100009378

6

41 100010228

1

42 100010562

1

43 100004413

2

44 100004559

4

45 100004539

2

46 100004268

2

47 100003264

2

48 100003167

3

49 100003209

1

50 100003294

2

51 100003225

1

52 100003100

2

53 100003131

1

54 100003458

1

55 100003432

2

56 100011217-0002

1

57 100010037

1

58 100007116

1

59 100003952

1

60 100004319

7

Description

Qty.

Gasket, Air Filter Base, 173F

2

Air Filter Assembly

1

Air Filter Base

1

Air Filter Separator

1

Air Filter Clip

2

Gasket, Air Filter Cover, 173F-2

1

Air Filter Element

1

Air Filter Cover

1

Lock Nut M6, Flange

2

Spark Plug (F6RTC)

1

Gasket, Cylinder Head

1

Dowel Pin Ø12 × 20

2

Push Rod

2

Valve Exhaust

1

Valve Intake

1

Lifter, Valve

2

Piston Ring Set

1

1st Piston Ring

1

2nd Piston Ring

1

Oil Ring

1

Circlip

2

Piston

1

Wrist Pin

1

Connecting Rod

1

Bolt, Connecting Rod

2

Flange Bolt M6 × 16

2

Oil Level Sensor

1

Shroud 2

1

Crankshaft

1

Camshaft

1

201004 - 7500W WIRELESS REMOTE START GENERATOR

#

Part Number

61 100010521-0001

62 100010497

63 100010789

64 100010162

65 100010553

66 100003042

67 100011324-0001

68 100017653

69 100011329-0001

70 100032064-0001

71 100010544

72 100008305

73 100010742

74 100003999

75 100009851

76 100009696

77 100002445

78 100007817

79 100007910

80 100007936

81 100008400

82 100011309-0002

83 100008060

84 100007989

85 100017631

86 100010518-0001

87 100007980

88 100002782

89 100017834

90 100005138

91 100010467

92 100010275

Description

Qty.

Washer Ø16.2 × Ø24 × 0.3

1

Washer Ø35 × Ø42 × 0.3

1

Bearing TM6207E / P64

1

Gasket, Crankcase Cover

1

Dowel Pin Ø9 × 12

1

Cover, Crankcase

1

Flange Bolt M8 × 38

7

Oil Seal Ø35 × Ø52 × 7, Spiral Grain 1

Flange Bolt M8 × 45

1

Oil Dipstick Assembly

1

Dowel Pin Ø7 × 14

1

Gear, Governor

1

Bearing TM6202 / P63

2

Balance Shaft

1

Flange Bolt

2

Electric Starter

1

Cylinder Head Shield

1

Spring, Governor

1

Spring, Throttle Return

1

Rod, Governor

1

Arm, Governor

1

Flange Bolt M8 × 14

2

Control Assembly

1

Pin, Shaft

1

Oil Seal Ø8 × Ø14 × 4

1

Washer Ø8 × Ø20 × 0.8

1

Shaft, Governor Arm

1

Crankcase

1

Pipe, Fuel, Ø4 × Ø10 × 175

1

Clamp Ø9.5 × 8

1

Washer Ø12 × Ø20 × 2

2

Drain Bolt, M12 × 1.5 × 15

2

#

Part Number

93 100017649

94 100007117

95 100009338

96 100009362

97 100004222

98 100009405

99 100011270-0002

100 100009463

101 100011213-0001

102 100009572

103 100007043

104 100007562

105 100011460-0001

106 100718428-0001

107 100007583-0003

108 100715836-0001

109 100010894-0001

110 100011528-0004

111 100000667

112 100000655

113 100127018

114 100085766

100089153

115 100155681

100062835

116 100134226

117 100134227

118 100712240

119 100052405

120 100041167

121 100060638-0002

122 100060473

8

ENGINE PARTS LIST

Description

Qty.

Oil Seal Ø35 × Ø52 × 7

1

Shroud 3

1

Ignition Module

1

Bolt M6 × 28, Ignition

2

Bush Ø8 × Ø12 × 6

1

Charge Coil

1

Flange Bolt M6 × 30

2

Pressing Plate

1

Flange Bolt M6 × 8

1

Flywheel

1

Cooling Fan

1

Pulley, Starter

1

Flange Nut M16 × 1.5

1

Recoil Starter Assembly

1

Fan Cover, Yellow

1

Recoil Starter

1

Washer Ø6

3

Flange Bolt M6 × 10

3

Clamp Ø8 × 8

1

Wire Clip B

1

Cylinder Head Assembly

1

Fuel Bowl O-Ring

1

Main Jet Standard

1

Main Jet Altitude 1000-2000m

/

Main Jet Altitude 2000-3000m

/

O-Ring, Solenoid Valve Base

1

O-Ring, Solenoid Valve

1

Cable - Battery

1

Spring

1

Clamp, Stepper Motor Guide

1

Screw M4 × 8

2

Cover, Stepper Motor

1

201004 - 7500W WIRELESS REMOTE START GENERATOR

#

Part Number

Description

Qty.

123 100061511

Stepper Motor

1

124 100009820

Mounting Bracing Plate

1

ENGINE PARTS LIST

9

201004 - 7500W WIRELESS REMOTE START GENERATOR
WIRING DIAGRAM
10
References

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