Outsunny 84H-118V00 Storage Shed

Assembly Preparation

Please check local building codes regarding footings, location, and other requirements before beginning construction. Study and understand this owner's manual for important information and helpful tips for easier and more enjoyable assembly.

Review all instructions and appropriate information before you begin, and make sure to follow the step sequence carefully for successful results.

Flooring Base

The site must be prepared so that the base of the shed is level all around, requiring verification with a spirit level. The base can be constructed from treated timber or concrete to prevent moisture ingress. The shed is not designed for direct construction on lawn, as the ground will become muddy during rainy days. If a concrete pad is made, it should slope towards the edges to prevent water ingress. Allow adequate drying time for any concrete or cement before building the shed on top. Bases can also be constructed from bricks, blocks, or mounted on a concrete pad. Bricks or blocks should be cemented onto firm, level concrete footings, and the shed frame drilled and screwed to the base.

Parts and Parts List

Before starting, separate and identify all parts and hardware to ensure you have all necessary components. Do not attempt assembly if parts are missing, as a partially assembled building can be seriously damaged by light winds.

Safety First

Safety is paramount during assembly:

• Select a dry and calm day for assembly. Teamwork (two or more people) is required.
• Wear safety gloves, eye protection, and long sleeves to prevent injury. Pay attention to sharp edges on some parts.
• Keep children and pets away from the construction site.
• Never concentrate your total weight on the roof. Use a step ladder safely.

Care & Maintenance

• Keep the shed clean with a soft cloth, using water if necessary.
• Keep door tracks clear of dirt and debris to ensure easy sliding.
• Clean snow with necessary tools to ensure safe entry. Heavy snow can cause collapse; ensure safety before entering.
• The shed is intended for storing items, not for living.

Parts List

Assembly Steps

Step 1: Base Frame Assembly

Assemble the base frame corners. Connect parts 4L, 4R, 3L, and 3R to part 1. Ensure diagonal measurements are equal for a square frame. The floor frame must be both square and level for proper hole alignment.

Parts used: 1 (x2), 4L (x1), 4R (x1), 3L (x1), 3R (x1), F1 (x12).

Step 2: Attach Vertical Supports

Attach vertical supports (25L) to the base frame. Secure using screws F1 and washers S2.

Parts used: 25L (x1), P4 (x1), JM5 (x1), F1 (x14), S2 (x9).

Step 3: Attach Horizontal Panels (Lower)

Attach the lower horizontal slatted panels (P1) to the frame. Secure using screws F1 and washers S2.

Parts used: P1 (x1), JM5 (x1), F1 (x13), S2 (x8).

Step 4: Attach Horizontal Panels (Mid)

Attach the mid-level horizontal slatted panels (P2) to the frame. Secure using screws F1 and washers S2.

Parts used: 6 (x1), P2 (x1), JM5 (x1), F1 (x8), S2 (x8).

Step 5: Attach Horizontal Panels (Upper)

Attach the upper horizontal slatted panels (P2) to the frame. Secure using screws JM5 and washers S2.

Parts used: 5 (x1), P2 (x1), JM5 (x1), F1 (x13), S2 (x8).

Step 6: Attach Horizontal Panels (Top)

Attach the top horizontal slatted panels (P1) to the frame. Secure using screws JM5 and washers S2.

Parts used: 5 (x1), P1 (x1), JM5 (x1), F1 (x13), S2 (x8).

Step 7: Attach Right Vertical Support

Attach the right vertical support (25R) to the frame. Secure using screws F1 and washers S2.

Parts used: 25R (x1), P4 (x1), JM5 (x1), F1 (x9), S2 (x9).

Step 8: Attach Side Wall Panels

Attach the side wall panels (P1, P1A, P2, P2A, P4, P4A) to the frame. Secure using screws F1 and washers S2.

Parts used: P1 (x4), P1A (x2), P2 (x4), P2A (x2), P4 (x4), P4A (x2), F1 (x132), S2 (x132).

Step 9: Attach Roof Panels (Left)

Attach the left roof panels (10L) to the top frame. Secure using screws F1 and washers S2.

Parts used: 10L (x1), 10R (x1), F1 (x6), S2 (x4).

Step 10: Attach Roof Panel (Center)

Attach the center roof panel (11) and support (9) to the top frame. Secure using screws F1 and washers S2.

Parts used: 9 (x1), 11 (x1), F1 (x4), S2 (x4).

Step 11: Attach Roof Supports

Attach the roof support beams (7, 8) and connector (GS) to the top frame. Secure using screws F1 and washers S2.

Parts used: 7 (x1), 8 (x1), GS (x1), F1 (x10), S2 (x4).

Step 12: Attach Base Supports

Attach the base support beams (12L, 12R) and blocks (B1) to the base. Secure using panel connectors (GF), washers S2, and screws F2.

Parts used: GF (x2), 12L (x1), 12R (x1), B1 (x4), S2 (x8), F2 (x10).

Step 13: Attach Side Wall Panels (Right)

Attach the right side wall panels (21L, 21R) to the frame. Secure using screws F1, washers S2, and screws F2.

Parts used: 21L (x1), 21R (x1), F1 (x24), S2 (x28), F2 (x4).

Step 14: Attach Roof Panels

Attach the roof panels (P5, P7) to the top frame. Ensure small holes coincide. Secure using screws F1 and washers S2.

Parts used: P5 (x5), P7 (x1), F1 (x24), S2 (x24).

Step 15: Attach Roof Supports and Corners

Attach roof panels (15, 17, 18) and corner brackets (GC) to the top frame. Secure using screws F1 and washers S2.

Parts used: 15 (x2), 17 (x2), 18 (x2), GC (x4), F1 (x6), S2 (x2).

Step 16: Assemble Door Frame Components

Assemble the components for the door frame. This involves various parts like 20, DH, DRB, DRA, DX1, DC, DG, DLB, DLA, DF.

Parts used: 20 (x4), DH (x4), DRB (x1), DRA (x1), DX1 (x4), DC (x2), DG (x1), DLB (x1), DLA (x1), DF (x1).

Step 17: Assemble Door Frame Sections

Assemble sections of the door frame using components like 20, DLB, DLA, DRB, DRA. Secure using screws F1 and washers S2.

Parts used: 20 (x2), DLB (x1), DLA (x1), DRB (x1), DRA (x1), F1 (x20), S2 (x2).

Step 18: Assemble Door Panels (Left Side)

Assemble the left side of the door panels using components like DC, DLA, DLB, DX1, DH, DF. Secure using screws F1, F3, F4, and washers S2.

Parts used: DC (x2), DLA (x1), DLB (x1), DX1 (x2), DH (x1), DF (x1), F1 (x22), F3 (x8), F4 (x2), S2 (x9).

Step 19: Assemble Door Panels (Right Side)

Assemble the right side of the door panels using components like DG, DRA, DRB, DX1, DH. Secure using screws F1, F3, and washers S2.

Parts used: DG (x1), DRA (x1), DRB (x1), DX1 (x2), DH (x1), F1 (x14), F3 (x8), S2 (x9).

Step 20: Attach Doors to Shed

Attach the assembled doors to the shed. Secure using components DH, F3, 25R, F1, and S1.

Parts used: DH (x1), F3 (x16), 25R (x4), F1 (x20), S1 (x244).

Step 21: Attach Door Hinges/Supports

Attach door hinges and supports. Secure using parts S1, F1, and F2.

Parts used: S1 (x244), F1 (x244), F2 (x12).

Step 22: Attach Corner Supports

Attach the corner supports (M5) to reinforce the structure. Secure using screws M5.

Parts used: M5 (x4).

Step 23: Install Lock Mechanism

Install the lock mechanism (LOCK) onto the door. Ensure it is properly secured.

Parts used: LOCK (x1).

Assembly is now complete. Enjoy your new Outsunny storage shed!