Danfoss Optyma Controller For Condensing Unit User Guide

Optyma Controller For Condensing Unit

Controller for condensing unit

Optyma™ Plus

SW version 3.6x

www.danfoss.com

User Guide | Controller for condensing unit, Optyma™ Plus

Introduction

Application

Condensing unit control

Advantages

• Condensing pressure control in relation to outside temperature • Fan variable speed regulation

• On/off or variable speed regulation of the compressor • Heating element control in crankcase

• Day/night controller operation  

• Built-in clock function with power reserve

• Built-in Modbus data communication

• Monitoring discharge temperature td  

• Oil return management control at variable speed control

Principle

The controller receives a signal for demanded cooling, and it then  starts the compressor.  

If the compressor is controlled by variable speed, the suction  pressure (converted to temperature) will be controlled according  to a set temperature value.

Condenser pressure regulation is performed again following  a signal from the ambient temperature sensor and the set  reference. The controller will then control the fan, which allows the  condensing temperature to be maintained at the desired value. The controller can also control the heating element in the  crankcase so that oil is kept separate from the refrigerant.  For excess discharge temperature, the liquid injection will be  activated in the suction line (for compressors with the liquid  injection option).

Functions

• Control of condensing temperature

• Control of fan speed

• On/off control or speed regulation of the compressor • Control of heating element in crankcase

• Liquid injection into economizer port (if possible) • Raising the condenser pressure regulation reference during night  operation

• Extern start/stop via DI1

• Safety cut-out activated via signal from automatic safety control

Regulation reference for condensing temperature The controller controls the condensing Reference, which is in  detail the difference between condensing temperature and  ambient temperature. The reference setpoint can be shown with a  brief push on the middle button and adjusted with the upper and  lower button. The reference can be raised at night to allow slower  fan speeds to reduce fan noise. This is done via the night set back  feature.

This setting can be changed without entering the  programming mode so care needs to be taken to not adjust  unintentionally.

Day/Night

The controller has an internal clock function which changes  between daytime and night operation.

During night operation, the reference is raised by the ‘Night offset’  value.

This day/night signal can also be activated in two other ways: • Via an on/off input signal – DI2

• Via data communication.  

Set Point

Reference Night offset

Tamb

Day Night Day

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User Guide | Controller for condensing unit, Optyma™ Plus

Fan operation

The controller will control the fan so that the condensing  temperature is maintained at the desired value above the outdoor  temperature.

The user may select from different ways to control the fan:

• Internal speed regulation

Here the fan is speed-controlled via terminal 5-6.

At a need of 95% and above, the relay on terminal 15-16 are  activated, while 5-6 are deactivated.

• External speed regulation

For larger fan motors with insufficient internal outlet, an external  speed regulation can be connected to terminal 54-55. A 0 – 10 V  signal indicating the desired speed is then sent from this point.  The relay on terminal 15-16 will be active when the fan is in  operation.  

In menu ‘F17’ the user can define which of the two controls to use.

Fan speed at start

When the fan is re-started after an idle period, it will be started  at a speed that is set in the ‘Jog Speed’ function. This speed is  maintained for 10 seconds, after which the speed changes to the  regulation need.  

Fan speed at low loads

At low loads between 10 and 30%, the speed will remain at that  which is set in the ‘FanMinSpeed’ function.

Fan speed at low ambient temperatures

To avoid frequent start/stops in low ambient temperatures in  which the fan’s capacity is high, the internal amplification factor is  lowered. This provides a smoother regulation.

The ‘Jog speed’ is also lowered in the area from 10 °C and down to  -20 °C.

At temperatures below -20 °C the ‘Jog Low’ value can be used.

Compressor compartment pre-ventilation

The condenser fan starts and operates for a period of time and  speed before the compressor starts. This happens in case of any  mildly flammable refrigerant selected via “o30 Refrigerant”, to  get a safe atmosphere while sucking potential flammable A2L refrigerant gas out of the compressor compartment. There is a fixed delay of about 8 seconds between this pre ventilation and compressor start in order to reduce the airflow  significantly and avoid any condensing problems on low ambient  temperatures.

Speed

Jog

Min.

Speed

Jog

Jog low

15 – 16

54 – 55

15 – 16

Required capacity

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User Guide | Controller for condensing unit, Optyma™ Plus

Compressor control

The compressor is controlled by a signal at the DI1 input.  The compressor will start once the input is connected.  Three restrictions have been implemented to avoid frequent start/ stops:

– One for minimum ON time

– One for minimum OFF time

– One for how much time must elapse between two starts. These three restrictions have the highest priority during  regulation, and the other functions will wait until they are  complete before regulation can continue. When the compressor is  ‘locked’ by a restriction, this can be seen in a status notification. If the DI3 input is used as a safety stop for the compressor, an  insufficient input signal will immediately stop the compressor.  Variable speed compressors can be speed-controlled with a voltage  signal at the AO2 output. If this compressor has been running for a  long period at low speed, the speed is increased for a short moment  for the purpose of oil-return.

Maximum discharge gas temperature

The temperature is recorded by sensor Td.

If variable speed control is chosen for the compressor, this control  will initially reduce the compressor capacity if the Td temperature  approaches the set maximum value.  

If a higher temperature is detected than the set max. temperature,  the fan’s speed will be set to 100%. If this does not cause the  temperature to drop, and if the temperature remains high after the  set delay time, the compressor will be stopped. The compressor  will only be re-started once the temperature is 10 K lower than the  set value. The above mentioned re-start restrictions must also be  complete before the compressor can start once again. If the delay time is set to ‘0’, the function will not stop the  compressor. The Td sensor can be deactivated (o63).

Liquid injection into economizer port

The controller can activate the liquid injection into economizer  port if the discharge temperature is approaching the maximum  allowable temperature.  

Note: Liquid injection function use the Aux Relay if the relay is  configured to this function.

High pressure monitoring

During regulation, the internal high pressure monitoring function  is able to detect an over the limit condensing pressure so that the  regulation can continue.

However, if the c73 setting is exceeded, the compressor will be  stopped and an alarm is triggered.

If, on the other hand, the signal comes from the interrupted safety  circuit connected to DI3, the compressor will immediately be  stopped and the fan will be set to 100%.

When the signal is once again ‘OK’ at the DI3 input, the regulation  will resume.

Low pressure monitoring

During regulation, the internal low pressure monitoring function  will cut out the compressor upon detecting a suction pressure that  falls below the lower limit, but only once the minimum ON time is  exceeded. An alarm will be issued (A2). This function will be time  delayed, if the compressor starts at low ambient temperature.

Pump down limit

The compressor will be stopped if a suction pressure that falls below  the set value is registered, but only once the minimum ON time is  exceeded.  

DI off:

Alarm overview Di3 => A97 / DI2=1 => A97

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User Guide | Controller for condensing unit, Optyma™ Plus

Heating element in the crankcase

The controller has a thermostat function which can control the  heating element for the crankcase. Oil can thus be kept separate  from the refrigerant. The function is active when the compressor  has stopped.

The function is based on the ambient temperature and suction gas  temperature. When the two temperatures are equal ± a temperature  difference, power will be supplied to the heating element. The ‘CCH off diff’ setting indicates when power will no longer be  supplied to the heating element.

The ‘CCH on diff’ indicates when 100% power will be sent to the  heating element.

Between the two settings the controller calculates the wattage  and connects to the heating element in a pulse/pause cycle which  corresponds to the desired wattage.

The Taux sensor can be used to record the temperature in the  crankcase if desired.  

When the Taux sensor records a temperature lower than Ts+10 K,  the heating element will be set to 100%, but only if the ambient  temperature is below 0 °C.

Separate thermostat function

The taux sensor can also be used in a heating function with  programmable temperature. Here, the AUX relay will connect the  heating element.

Digital inputs

There are two digital inputs DI1 and DI2 with contact function and  one digital input DI3 with high voltage signal.  

They can be used for the following functions:

100%

0%

CCH on

diff

DI1 DI2

DI3

N

CCH off

diff

L

tamb – Ts 

LP

HP

DI1: Starts and stops compressor

DI2: Here the user can select from various functions Signal from an external safety function

External main switch / night setback signal / separate alarm  function / Monitoring of input signal / signal from an external  speed control

DI3: Safety signal from low/high-pressure switch

Data communication

N

MODBUS

LON

The controller is delivered with built-in MODBUS data  communication.

If a different form of data communication is requested, a LON RS 485 module can be inserted in the controller.  

The connection will then be made on terminal RS 485. Important

All connections to the data communication must comply with the  requirements for data communication cables.  

See literature: RC8AC.  

Display

The controller has one plug for a display. Here display type EKA  163B or EKA 164B (max. length 15 m) can be connected.  EKA 163B is a display for readings.

EKA 164B is both for readings and operation.

The connection between display and controller must be with a  cable which has a plug at both ends.

A setting can be made to determine whether the Tc or Ts is to be  read out. When the value is read out, the second read-out can be  

MOD

Max. 15 m

RS

LON

Max. 1000 m 

MOD

Address o03 > 0

displayed by briefly pressing the lower button.  

When a display is to be connected to the built-in MODBUS, the  display can advantageously be changed to one of the same type,  but with Index A (version with screw terminals).

The controllers address must be set higher than 0 in order for the  display to be able to communicate with the controller. If connection of two displays is required, one must be connected  to the plug (max. 15 m) and the other must then be connected to  the fixed data communication.

Override

The controller contains a functions which can be used together  with the override function in the master gateway/system manager.  

Function via data communication

Day/Night schedule

Function in gateway/system manager

Day/Night control / Time schedule

Used parameters in Optyma™ Plus

— Night setback

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User Guide | Controller for condensing unit, Optyma™ Plus

Survey of functions

Function

Para

meter

Parameter by operation via data  communication

Normal display

The display shows the temperature value for the suction pressure Ts or from the condensing  pressure Tc. Enter which of the two are to be displayed in o17.

During operation, when one of the two is shown in the display, the other value can be seen  by pressing and holding in the lower button.

Ts / Tc

Thermostat

Thermostat control

Set point

The controller’s reference Tc is the outside temperature + set point + any applicable offset.  Enter the set point by pressing the middle button. A offset can be entered in r13.

Reference

Unit

Set here if the display is to show SI-units or US-units

0: SI (°C and bar)

1: US (°F and Psig).

r05

Unit  

°C=0. / °F=1

(Only °C on AKM, whatever the setting)

Start / stop of refrigeration

With this setting refrigeration can be started, stopped or a manual override of the outputs  can be allowed. (For manual control the value is set at -1. Then the relay outlets can be force controlled by the respective reading parameters (u58, u59 etc.). Here the read value can be  overwritten.)

Start / stop of refrigeration can also be accomplished with the external switch function  connected to a DI input.

If the external switch function is deselected, the input must be shorted. Stopped refrigeration will give a ”Standby alarm”.

r12

Main Switch

1: Start

0: Stop

-1: Manual control of outputs allowed

Night setback value

The controller reference is raised by this value when the controller switches to night  operation.

r13

Night offset

Reference Ts

Here the reference is entered for the suction pressure Ts in degrees.

r23

Ts Ref

Reference Tc

Here the current controller reference for condensing pressure Tc can be read out in degrees.

r29

Tc Ref

External heating function

Thermostat cut-in value for an external heating element (only when 069=2 and o40=1) The relay activates when the temperature reaches the set value. Relay releases again when  the temperature has increased by 5 K (the difference is set at 5 K).

r71

AuxTherRef

Minimum condensing temperature (lowest permitted regulation reference) Here the lowest permitted reference is entered for the condensing temperature Tc.

r82

MinCondTemp

Maximum condensing temperature (highest permitted regulation reference) Here the highest permitted reference is entered for the condensing temperature Tc.

r83

MaxCondTemp

Maximum discharge gas temperature

Here the highest permitted discharge gas temperature is entered. The temperature is  measured by sensor Td. If the temperature is exceeded, the fan will be started at 100%. A  timer is also started which can be set in c72. If the timer setting runs out, the compressor will  be stopped and an alarm will be issued. The compressor will be reconnected 10 K below the  cut-out limit, but only after the compressor’s off timer has expired.

r84

MaxDischTemp

Night setbck

(start of night signal. 0=Day, 1=Night)

Alarm

Alarm settings

The controller can give alarm in different situations. When there is an alarm all the light emitting diodes (LED) will flash on the controller front panel, and the alarm relay will cut in.

With data communication the  

importance of the individual alarms  can be defined. Setting is carried out in  the “Alarm destinations” menu via AKM.

Delay of a DI2 alarm

A cut-out/cut-in input will result in alarm when the time delay has been passed. The function  is defined in o37.

A28

AI.Delay DI2

High condensing temperature alarm limit

The limit for the condensing temperature, set as difference above the instant reference  (parameter r29), at which the A80 Alarm is activated after expired delay (see parameter A71).  Parameter is set in Kelvin .

A70

Air flowDiff

Delay time for alarm A80 – see also parameter A70. Set in minutes.

A71

Air flow del

Reset alarm

Ctrl. Error

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User Guide | Controller for condensing unit, Optyma™ Plus

Compressor

Compressor control

The start/stop of the controller can be defined in several ways.

Internal only: Here, only the internal main switch in r12 is used.

External: Here, input DI1 is used as a thermostat switch. With this setting, input DI2 can be  defined as an ‘external safety’ mechanism that can stop the compressor.

Running times

To prevent irregular operation, values can be set for the time the compressor is to run once it  has been started. And for how long it at least has to be stopped.

Min. ON-time (in seconds)

c01

Min. On time

Min. OFF-time (in seconds)

c02

Min. Off time

Minimum time between cut-in of relay (in minutes)

c07

Restart time

Pump down Limit  

Pressure value at which the compressor stops

c33

PumpDownLim

Compressor min. speed

Here the minimum allowable speed for the compressor is set.

c46

CmpMinSpeed

Compressor start speed

The compressor will not start before the required speed can be achieved

c47

CmpStrSpeed

Compressor max. speed

Upper limit for compressor speed

c48

CmpMaxSpeed

Compressor max. speed during night operation

Upper limit for compressor speed during night operation. During night operation, the c48  value is reduced to the percentage value set here

c69

CmpMax % Ngt

Definition of compressor control mode

0: No compressor – Condensing unit OFF

1: Fixed speed – Input DI1 used to start / stop of fixed speed compressor  2: Variable speed – Input DI1 used for start / stop of variable speed-controlled compressor  with a 0 – 10 V signal on AO2

c71

Comp mode

Delay time for high discharge gas temperature (in minutes)

When sensor Td records a temperature higher than the limit value entered in r84, the timer  will start. When the delay time expires, the compressor will be stopped if the temperature is  still too high. An alarm will also be issued.

c72

Disch. Del

Max. pressure (Max. condensing pressure)

The maximum permitted condensing pressure is set here. If the pressure increases, the  compressor will be stopped.

c73

PcMax

Difference for max. pressure (Condensing pressure)

Difference for re-start of compressor if it is cut out due to PcMax.

(All timers must expire before re-start is permitted)

c74

Pc Diff

Minimum suction pressure

Enter the lowest permitted suction pressure here. The compressor is stopped if the pressure  drops below the minimum value.

c75

PsLP

Suction pressure difference

Difference for re-start of compressor if it is cut out due to PsLP.

(All timers must expire before re-start is permitted)

c76

PsDiff

Amplification factor Kp for compressor regulation

If the Kp value is lowered, the regulation will be slower

c82

Cmp Kp

Integration time Tn for compressor regulation

If the Tn value is increased, regulation will run more smoothly

c83

Comp Tn sec

Liquid Injection Offset

The liquid injection relay is activated when the temperature is over “r84” minus “c88” (but  only if the compressor is running).

c88

LI Offset

Liquid Injection hysterese

The liquid injection relay is then deactivated when the temperature has dropped to “r84”  minus “c88” minus “c89”.

c89

LI Hyst

Compressor stop delay after Liquid injection

Compressor ON-time after relay “Aux relay” is went OFF

c90

LI Delay

Desired compressor speed in connection with pressure transmitter faults. Speed during emergency operation.

c93

CmpEmrgSpeed

Min On time during Low Ambient Temperature and Low Pressure

c94

c94 LpMinOnTime

Measured Tc for which the Comp min speed is raised to StartSpeed

c95

c95 TcSpeedLim

The LED on the controller’s front will show whether refrigeration is in progress.

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User Guide | Controller for condensing unit, Optyma™ Plus

Fan

Fan control

Amplification factor Kp

If the KP value is lowered, the fan speed will change.

n04

Kp factor

Integration Time Tn

If the Tn value is increased, the fan speed will change.

n05

Tn sec

Amplification factor Kp max

The regulation uses this Kp, when the measured value is far from reference

n95

Cmp kp Max

Fan speed

The actual fan speed is read out here as a % of nominal speed.

F07

Fan Speed %

Change in fan speed

A permitted change in fan speed can be entered for when the fan speed is to be lowered.  The setting can be entered as a percentage value per second.

F14

DownSlope

Jog speed

Set the fan’s start-up speed here. After ten seconds the function jog function will stop and  the fan speed will then be controlled by the normal regulation.

F15

Jog Speed

Jog speed at low temperatures

Enter the desired jog speed for outside temperatures of -20 °C and lower here. (For outside temperatures between +10 and -20, the controller will calculate and utilise a  speed between the two jog settings.)

F16

LowTempJog

Fan control definition

0: Off

1: The fan is connected to terminal 5-6 and is speed-controlled by an internal phase cut. The  relay on terminal 15-16 connects at speed requirements of 95% or higher.  2: The fan is connected to an external speed control device. The speed control signal is  connected to terminals 28-29. The relay on terminal 15-16 will connect when regulation is  required. (During external control, the settings F14, F15 and F16 will remain in force)

F17

FanCtrlMode

Minimum fan speed

Set the lowest permitted fan speed here. The fan will be stopped if the user enters a lower  speed.

F18

MinFanSpeed

Maximum fan speed

The fan’s top speed can be limited here. The value can be entered by setting the nominal  speed of 100% to the desired percentage.

F19

MaxFanSpeed

Manual fan speed control

An override of the fan speed control can be performed here. This function is only relevant  when the main switch is in service mode.

F20

Manual Fan %

Phase compensation

The value minimises the electrical noise emitted during phase control. The value should only be changed by specially trained staff.

F21

Fan Comp

The condenser fan will pre-ventilate the compressor compartment to ensure a safe  environment before compressor start on selected A2L-refrigerants via o30

F23

 FanVent Time

The LED on the controller’s front will show whether Fan is in progress supplied either  through fan speed control output or fan relay.

Real time clock

When using data communication the clock is automatically adjusted by the system unit. If  the controller is without data communication, the clock will have a power reserve of four  hours.

(Times cannot be set via data  

communication. Settings are only  relevant when there is no data  communication).

Switch to day operation

Enter the time at which the control reference becomes the entered set point.

t17

Day start

Change to night operation

Enter the time at which the control reference is raised with r13.

t18

Night start

Clock: Hour setting

t07

Clock: Minute setting

t08

Clock: Date setting

t45

Clock: Month setting

t46

Clock: Year setting

t47

Miscellaneous

Miscellaneous

If the controller is built into a network with data communication, it must have an address, and  the system unit of the data communication must then know this address.

The address is set between 0 and 240, depending on the system unit and the selected data  communication.  

The function is not used when the data communication is MODBUS. It is retrieved here via  the system’s scan function.

o03

o04

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User Guide | Controller for condensing unit, Optyma™ Plus

Access code 1 (Access to all settings)

If the settings in the controller are to be protected with an access code you can set a  numerical value between 0 and 100. If not, you can cancel the function with setting 0 (99 will  always give you access).

o05

Acc. code

Controller software version

o08

SW ver

Select signal for the display  

Here you define the signal to be shown by the display.

1: Suction pressure in degrees, Ts.

2: Condensing pressure in degrees, Tc.

o17

Display mode

Pressure transmitter settings for Ps

Working range for pressure transmitter – min. value

o20

MinTransPs

Pressure transmitter settings for Ps

Working range for pressure transmitter – max. value

o21

MaxTransPs

Refrigerant setting (only if “r12” = 0)

Before refrigeration is started, the refrigerant must be defined. You may choose between the  following refrigerants

2=R22. 3=R134a. 13=User defined. 17=R507. 19=R404A. 20=R407C. 21=R407A. 36=R513A.  37=R407F. 40=R448A. 41=R449A. 42=R452A. 39=R1234yf. 51=R454C. 52=R455A Warning: Wrong selection of refrigerant may cause damage to the compressor. Other refrigerants: Here setting 13 is selected and then three factors -Ref.Fac a1, a2 and a3 –  via AKM must be set.

o30

Refrigerant

Digital input signal – DI2

The controller has a digital input 2 which can be used for one of the following functions: 0: The input is not used.

1: Signal from a safety circuit (short-circuited =ok for compressor operation). Disconnected =  compressor stop and A97 alarm).

2: Main switch. Regulation is carried out when the input is short-circuited, and regulation is  stopped when the input is put in pos. OFF.

3: Night operation. When the input is short-circuited, there will be regulation for night  operation.

4: Separate alarm function. Alarm will be given when the input is short-circuited. 5: Separate alarm function. Alarm will be given when the input is opened. 6: Input status, on or off (DI2 status can be tracked via data communication). 7: Alarm from the compressor’s external speed control.

o37

DI2 config.

Aux relay function

0: The relay is not used

1: External heating element (temperature setting in r71, sensor definition in 069) 2: Used for liquid injection (temperature setting in r84)

3: Oil return management function must activate the relay

o40

AuxRelayCfg

Pressure transmitter settings for PC

Working range for pressure transmitter – min. value

o47

MinTransPc

Pressure transmitter settings for PC

Working range for pressure transmitter – max. value

o48

MaxTransPc

Select the type of condensing unit.

Factory set.  

After the first setting, the value is ‘locked’ and can only be changed once the controller has  been reset to its factory setting.  

When entering the refrigerant setting, the controller will ensure that the ‘Unit type’ and  refrigerant are compatible.

o61

Unit type

S3 Configuration

0 = S3 input not used

1 = S3 input used for measuring of discharge temperature

o63

S3 config

Save as factory setting

With this setting you save the controller’s actual settings as a new basic setting (the earlier  factory settings are overwritten).

o67

Define the use of the Taux sensor (S5)

0: Not used

1: Used to measure oil temperature

2: Used to measure the temperature of the external heating function

3: Other use. Measuring of optional temperature

o69

Taux Config

Period time for heating element in crankcase

Within this period the controller will itself calculate an OFF and ON period. The time is entered in seconds.

P45

PWM Period

Difference for the heating elements 100% ON point

The difference applies to a number of degrees below the ‘Tamb minus Ts = 0 K’ value

P46

CCH_OnDiff

Difference for the heating elements full OFF point

The difference applies to a number of degrees above the ‘Tamb minus Ts = 0 K’ value

P47

CCH_OffDiff

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User Guide | Controller for condensing unit, Optyma™ Plus

Operating time for condensing unit

The condensing unit’s operating time can be read out here. The read-out value must be  multiplied by 1,000 in order to obtain the correct value.

(The displayed value can be adjusted if required)

P48

Unit Runtime

Operating time for the compressor

The compressors operating time can be read out here. The read-out value must be multi plied by 1,000 in order to obtain the correct value.

(The displayed value can be adjusted if required)

P49

Comp Runtime

Operating time for heating element in crankcase

The heating element’s operating time can be read out here. The read-out value must be  multiplied by 1,000 in order to obtain the correct value (the displayed value can be adjusted  if required).

P50

CCH Runtime

Number of HP alarms

The number of HP alarms can be read out here

(the displayed value can be adjusted if required).

P51

HP Alarm Cnt

Number of LP alarms

The number of LP alarms can be read out here

(the displayed value can be adjusted if required).

P52

LP Alarm Cnt

Number of discharge alarms

The number of Td alarms can be read out here

(the displayed value can be adjusted if required).

P53

DisAlarm Cnt

Number of blocked condenser alarms  

The number of blocked condenser alarms can be read out here

(the displayed value can be adjusted if required).

P90

BlckAlrm Cnt

Oil return management Speed limit

If the compressor speed exceeds this limit, a time counter will be increased. It will be  decreased if the compressor speed falls down below this limit.

P77

 ORM SpeedLim

Oil return management time

Limit value of the above described time counter. If the counter exceeds this limit, the  compressor speed will be raised to the boost speed.

P78

ORM Time

Oil return management Boost speed

This compressor speed ensures that the oil returns to the compressor

P79

ORM BoostSpd

Oil return management Boost time.  

The time the compressor must operate at Boost speed

P80

ORM BoostTim

Service

Service

Read pressure Pc

u01

Pc bar

Read temperature Taux

u03

T_aux

Status on DI1 input. On/1=closed

u10

DI1 status

Status on night operation (on or off) on =night operation

u13

NightCond

Read Superheat

u21

Superheat SH

Read temperature at S6 sensor

u36

S6 temp

Read the compressor capacity in %

u52

CompCap %

Status on DI2 input. On/1=closed

u37

DI2 status

Status on relay for compressor

u58

Comp Relay

Status on relay for fan

u59

Fan relay

Status on relay for alarm

u62

Alarm relay

Status on relay “Aux”

u63

Aux Relay

Status on relay for heating element in crankcase

u71

CCH Relay

Status on input DI3 (on/1 = 230 V)

u87

DI3 status

Read condensing pressure in temperature

U22

Tc

Read pressure Ps

U23

Ps

Read suction pressure in temperature

U24

Ts

Read ambient temperature Tamb

U25

T_ambient

Read discharge temperature Td

U26

T_Discharge

Read suction gas temperature at Ts

U27

T_Suction

Voltage on the analogue output AO1

U44

AO_1 Volt

Voltage on the analogue output AO2

U56

AO_2 Volt

10 | BC172686425380en-000901 © Danfoss | DCS (vt) | 2020.11

User Guide | Controller for condensing unit, Optyma™ Plus

Operating status

(Measurement)

The controller goes through some regulating situations where it is just waiting for the next  point of the regulation. To make these “why is nothing happening” situations visible, you  can see an operating status on the display. Push briefly (1s) the upper button. If there is a  status code, it will be shown on the display. The individual status codes have the following  meanings:

Ctrl. state:

Normal regulation

S0

0

When the compressor is operating it must run for at least x minutes.

S2

2

When the compressor is stopped, it must remain stopped for at least x minutes.

S3

3

Refrigeration stopped by main switch. Either with r12 or a DI-input

S10

10

Manual control of outputs

S25

25

No refrigerant selected

S26

26

Safety cut-out Max. condensing pressure exceeded. All compressors stopped.

S34

34

Other displays:

Password required. Set password

PS

Regulation is stopped via main switch

OFF

No refrigerant selected

ref

No type has been selected for the condensing unit.

typ

Fault message

In an error situation the LED’s on the front will flash and the alarm relay will be activated. If you push the top button in this situation you can see the  alarm report in the display.

There are two kinds of error reports – it can either be an alarm occurring during the daily operation, or there may be a defect in the installation. A-alarms will not become visible until the set time delay has expired.  

E-alarms, on the other hand, will become visible the moment the error occurs.

(An A alarm will not be visible as long as there is an active E alarm).

Here are the messages that may appear:

Code / Alarm text via data  communication

Description

Action

A2/— LP alarm

Low suction pressure

See instructions for the condensing unit

A11/— No Rfg. sel.

No refrigerant selected

Set o30

A16 /— DI2 alarm

DI2 alarm

Check the function that sends a signal at the DI2 input

A17 / —HP Alarm

C73 / DI3 Alarm (High / low pressure alarm)

See instructions for the condensing unit

A45 /— Standby mode

Standby position (stopped refrigeration via r12 or DI1-input)

r12 and/or DI1 input will start the regulation

A80 / — Cond. blocked

Air flow has decreased.

Clean the condensing unit

A96 / — Max Disc. Temp

Discharge gas temperature is exceeded

See instructions for the condensing unit

A97 / — Safety alarm

Safety function on DI2 or DI 3 is activated

Check the function that sends a signal at the DI2 or DI3  input and the direction of rotation of the compressor

A98 / — Drive alarm

Alarm from speed regulation

Check speed regulation

E1 /— Ctrl. Error

Faults in the controller

Check sensor and connection

E20 /— Pc Sensor Err

Error on pressure transmitter Pc

E30 /— Taux Sensor Err

Error on Aux sensor, S5

E31/—Tamb Sensor Err

Error on air sensor, S2

E32 / —Tdis Sensor Err

Error on discharge sensor, S3

E33 / —Tsuc Sensor Err

Error on suction gas sensor, S4

E39/— Ps Sensor Err

Error on pressure transmitter Ps

Data communication

The importance of individual alarms can be defined with a setting. The setting must be carried out in the group “Alarm destinations”Settings from  

Settings from  

Log Alarm relay Send via

Non High Low-High Network

System manager

AKM (AKM destination)

High 1 X X X X Middle 2 X X X Low 3 X X X Log only X

Disabled

© Danfoss | DCS (vt) | 2020.11 BC172686425380en-000901 | 11

User Guide | Controller for condensing unit, Optyma™ Plus

Operation

Display

The values will be shown with three digits, and with a setting you  can determine whether the temperature is to be shown in °C or in  °F.

Light-emitting diodes (LED) on front panel

The LED’s on the front panel will light up when the relevant relay is  activated.

 = Refrigeration

 = heating element in crankcase is on

 Fan running

The light-emitting diodes will flash when there is an alarm. In this situation you can download the error code to the display  and cancel/sign for the alarm by giving the upper button a brief  push.

The buttons

When you want to change a setting, the upper and the lower  button will give you a higher or lower value depending on the  button you are pushing. But before you change the value, you  must have access to the menu. You obtain this by pushing the  upper button for a couple of seconds – you will then enter the  

column with parameter codes. Find the parameter code you  want to change and push the middle buttons until value for the  parameter is shown. When you have changed the value, save the  new value by once more pushing the middle button. (If not operated for 20 (5) seconds, the display will change back to  the Ts/Tc temperature display).

Examples

Set menu

1. Push the upper button until a parameter r05 is shown 2. Push the upper or the lower button and find that parameter you  want to change

3. Push the middle button until the parameter value is shown 4. Push the upper or the lower button and select the new value 5. Push the middle button again to freeze the value.

Cutout alarm relay / receipt alarm/see alarm code  

• A short press of the upper button

If there are several alarm codes they are found in a rolling stack.  Push the uppermost or lowermost button to scan the rolling  stack.

Set point

1. Push the middle button until the temperature value is shown 2. Push the upper or the lower button and select the new value 3. Push the middle button again to conclude the setting.

Reading the temperature at Ts (if Tc is the primary display) or Tc (if Ts is  the primary display)

• A short press of the lower button

Get a good start

With the following procedure you can start regulation very quickly:

Open parameter r12 and stop the regulation (in a new and not  previously set unit, r12 will already be set to 0 which means  stopped regulation.  

Select refrigerant via parameter o30

Open parameter r12 and start the regulation. Start/stop at input  DI1 or DI2 must also be activated.

Go through the survey of factory settings. Make any necessary  changes in the respective parameters.

For network.  

– Set the address in o03  

– Activate scan function in the system manager.

Note

When delivering the condensing unit, the controller will be set  to the condensing unit type (setting o61). This setting will be  compared with your refrigerant setting. If you select a “non permitted refrigerant”, the display will show “ref” and await a new  setting.

(In the event of a controller change, 061 must be set as indicated  in the instructions from Danfoss)

12 | BC172686425380en-000901 © Danfoss | DCS (vt) | 2020.11

User Guide | Controller for condensing unit, Optyma™ Plus

Menu survey SW = 3.6x

Parameter

Min. value Max. value

Factory  

setting

Actual  

setting

Function

Code

Normal operation

Set point (regulation reference follows the number of degrees above the outside temperature  Tamb)

– – –

2.0 K

20.0 K

8.0 K

Regulation

Select SI or US display. 0=SI (bar and °C). 1=US (Psig and °F)

r05

0/°C

1/F

0/°C

Internal Main Switch. Manual and service = -1, Stop regulation = 0, Start regulation =1

r12

-1

1

0

Offset during night operation. During night operation the reference is raised by this value

r13

0 K

10 K

2 K

Set point for suction pressure Ts

r23

-25 °C

10 °C

-7 °C

Readout of reference for Tc

r29

Thermostat cut-in value for an external heating element (069=2 and o40=1)

r71

-30,0 °C

0,0 °C

-25 °C

Min. condensing temperature (lowest permitted Tc reference)

r82

0 °C

40 °C

25 °C

Max. condensing temperature (highest permitted Tc reference)

r83

20 °C

50 °C

40 °C

Max. discharge gas temperature Td

r84

50 °C

140 °C

125 °C

Alarms

Alarm time delay on signal on the DI2 input. Active only if o37=4 or 5.

A28

0 min.

240 min.

30 min.

Alarm for insufficient cooling in condenser. Temperature difference 30.0 K = Alarm disabled

A70

3.0 K

30.0 K

10.0 K

Delay time for A80 alarm. See also parameter A70.

A71

5 min.

240 min.

30 min.

Compressor

Min. ON-time

c01

1 s

240 s

5 s

Min. OFF-time

c02

3 s

240 s

120 s

Min. time between compressor starts

c07

0 min.

30 min.

5 min.

Pump down limit at which the compressor is stopped (setting 0.0 = no function)

***

c33

0,0 bar

6,0 bar

0,0 bar

Min. compressor speed

c46

25 Hz

70 Hz

30 Hz

Start speed for compressor

c47

30 Hz

70 Hz

50 Hz

Max. compressor speed

c48

50 Hz

100 Hz

100 Hz

Max. compressor speed during night operation (%-value of c48)

c69

50%

100%

70%

Definition of compressor control mode

0: No compressor – Condensing unit OFF

1: Fixed speed – Input DI1 used to start / stop of fixed speed compressor  

2: Variable speed – Input DI1 used for start / stop of variable speed-controlled compressor  with a 0 – 10 V signal on AO2

*

c71

0

2

1

Time delay for high Td. The compressor will stop when time expires.

c72

0 min.

20 min.

1 min.

Max. pressure. Compressor stops if a higher pressure is recorded

***

c73

7,0 bar

31,0 bar

23,0 bar

Difference for max. pressure (c73)

c74

1,0 bar

10,0 bar

3,0 bar

Min. suction pressure Ps. Compressor stops if a lower pressure is recorded

***

c75

-0,3 bar

6,0 bar

1,4 bar

Difference for min. suction pressure and pump down

c76

0,1 bar

5,0 bar

0,7 bar

Amplification factor Kp for compressors PI-regulation

c82

3,0

30,0

20,0

Integration time Tn for compressors PI-regulation

c83

30 s

360 s

60 s

Liquid Injection Offset

c88

0,1 K

20,0 K

5,0 K

Liquid Injection hysterese

c89

3,0 K

30,0 K

15,0 K

Compressor stop delay after Liquid injection

c90

0 s

10 s

3 s

Desired compressor speed if the signal from the pressure transmitter Ps fails

c93

25 Hz

70 Hz

60 Hz

Min On time during Low Ambient LP

c94

0 s

120 s

0 s

Measured Tc for which the Comp min speed is raised to StartSpeed

c95

10,0 °C

70,0 °C

50,0 °C

Control parameters

Amplification factor Kp for PI-regulation

n04

1.0

20.0

7.0

Integration time Tn for PI-regulation

n05

20

120

40

Kp max for PI regulation when the measurement is far from reference

n95

5,0

50,0

20,0

Fan

Readout of fan speed in %

F07

Permitted change in fan speed (to a lower value) % per second.

F14

1,0%

5,0%

5,0%

Jog speed (speed as a % when the fan is started)

F15

40%

100%

40%

© Danfoss | DCS (vt) | 2020.11 BC172686425380en-000901 | 13

User Guide | Controller for condensing unit, Optyma™ Plus

continued

Code

Min.

Max.

Fac.

Actual

Jog speed at low temperature

F16

0%

40%

10%

Definition of fan control: 0=Off; 1=Internal control. 2=External speed control

F17

0

2

1

Minimum fan speed. Decreased need will stop the fan.

F18

0%

40%

10%

Maximum fan speed

F19

40%

100%

100%

Manual control of the fan’s speed. (Only when r12 is set to -1)

**

F20

0%

100%

0%

Phase compensation (should only be changed by specially trained personnel.)

F21

0

50

20

Pre-Ventilation time on A2L-refrigerants before compressor start

F23

30

180

30

Real time clock

Time at which they switch to day operation

t17

0 hrs

23 hrs

0

Time at which they switch to night operation

t18

0 hrs

23 hrs

0

Clock – Setting of hours

t07

0 hrs

23 hrs

0

Clock – Setting of minute

t08

0 min.

59 min.

0

Clock – Setting of date

t45

1 day

31 days

1

Clock – Setting of month

t46

1 mon.

12 mon.

1

Clock – Setting of year

t47

0 year

99 years

0

Miscellaneous

Network address

o03

0

240

0

On/Off switch (Service Pin message)

IMPORTANT! o61 must be set prior to o04

(used at LON 485 only)

o04

0/Off

1/On

0/Off

Access code (access to all settings)

o05

0

100

0

Readout of controllers software version

o08

Select signal for display view. 1=Suction pressure in degrees, Ts. 2=Condensing pressure in  degrees, Ts

o17

1

2

1

Pressure transmitter working range Ps – min. value

o20

-1 bar

5 bar

-1

Pressure transmitter working range Ps- max. value

o21

6 bar

200 bar

12

Refrigerant setting:

2=R22. 3=R134a. 13=User defined. 17=R507. 19=R404A. 20=R407C. 21=R407A. 36=R513A.  37=R407F. 40=R448A. 41=R449A. 42=R452A. 39=R1234yf. 51=R454C. 52=R455A

*

o30

0

42

0

Input signal on DI2. Function:

(0=not used, 1=External safety function. Regulate when closed, 2=external main switch,  3=Night operation when closed, 4=alarm function when closed, 5=alarm function when  open. 6=on/off Status for monitoring. 7=Alarm from speed regulation

o37

0

7

0

Aux relay function:

(0=not used, 1=External heating element, 2=liquid injection, 3=oil return function)

***

o40

0

3

1

Pressure transmitter working range Pc – min. value

o47

-1 bar

5 bar

0 bar

Pressure transmitter working range Pc – max. value

o48

6 bar

200 bar

32 bar

Setting of condensing unit type (is factory set when the controller is mounted and cannot be  subsequently changed)

*

o61

0

69

0

The sensor input S3 is to be used to measure the discharge gas temperature (1=yes)

o63

0

1

1

Replace the controllers factory settings with the present settings

o67

Off (0)

On (1)

Off (0)

Defines the use of the Taux sensor: 0=not used; 1=measuring of oil temperature;  2=measurement from external heat function 3=other optional use

o69

0

3

0

Period time for heating element in crankcase (ON + OFF period)

P45

30 s

255 s

240 s

Difference for heating elements 100% ON point

P46

-20 K

-5 K

-10 K

Difference for heating elements 100% OFF point

P47

5 K

20 K

10 K

Read-out of operating time for condenser unit. (Value must be multiplied by 1,000). The value  can be adjusted.

P48

0 h

Read-out of compressor operating time. (Value must be multiplied by 1,000). The value can  be adjusted.

P49

0 h

Read-out of operating time of heating element in crankcase. (Value must be multiplied by  1,000). The value can be adjusted.

P50

0 h

Read-out of number of HP alarms. The value can be adjusted.

P51

0

Read-out of number of LP alarms. The value can be adjusted.

P52

0

Read-out of number of Td alarms. The value can be adjusted.

P53

0

Read-out of number of blocked condenser alarms. The value can be adjusted

P90

0

Oil return management. Compressor speed for the counter starting point

P77

25 Hz

70 Hz

40 Hz

14 | BC172686425380en-000901 © Danfoss | DCS (vt) | 2020.11

User Guide | Controller for condensing unit, Optyma™ Plus

continued

Code

Min.

Max.

Fac.

Actual

Oil return management. Limit value for counter

P78

5 min.

720 min.

20 min.

Oil return management. Boost-speed

P79

40 Hz

100 Hz

50 Hz

Oil return management. Boost-time.

P80

10 s

600 s

60 s

Service

Readout pressure on Pc

u01

bar

Readout temperature Taux

u03

°C

Status on DI1 input. 1=on=closed

u10

Status on night operation (on or off) 1=on=night operation

u13

Readout superheat

u21

K

Readout temperature at S6 sensor

u36

°C

Status on DI2 input. 1=on=closed

u37

Readout the compressor capacity in %

u52

%

Status on relay to compressor. 1=on=closed

**

u58

Status on relay to fan. 1=on=closed

**

u59

Status on relay to alarm. 1=on=closed

**

u62

Status on relay “Aux”. 1=on=closed

**

u63

Status on relay to heating element in crank case. 1=on=closed

**

u71

Status on high voltage input DI3. 1=on=230 V

u87

Readout condensing pressure in temperature

U22

°C

Readout pressure Ps

U23

bar

Readout suction pressure in temperature

U24

°C

Readout ambient temperature Tamb

U25

°C

Readout discharge temperature Td

U26

°C

Readout suction gas temperature Ts

U27

°C

Readout the voltage on the output AO1

U44

V

Readout the voltage on the output AO2

U56

V

*) Can only be set when regulation is stopped (r12=0)

**) Can be controlled manually, but only when r12=-1

***) This parameter depends on parameter o30 and o61 settings

Factory setting

If you need to return to the factory-set values, it can be done in this way:

– Cut out the supply voltage to the controller

– Keep upper and lower button depressed at the same time as you reconnect the supply voltage

Reset of unit statistics parameters

All the Unit status parameters (P48 to P53 and P90) can be set / cleared using the following procedure • Set Main Switch to 0

  • Change the Statistics parameters – like setting Alarm counters to 0
  • Wait 10 seconds – to ensure write to EEROM
  • Make a repower of the Controller – transfer new settings to “statistics function” • Set Main Switch ON – and the parameters is set to the new value

© Danfoss | DCS (vt) | 2020.11 BC172686425380en-000901 | 15

User Guide | Controller for condensing unit, Optyma™ Plus

Connections

0 – 10 V

0 – 10 V

R=120 

R=120 

AKS32R

AKS32R

– – +

24 25 26 27 3028 29 3331 32 36 37383934 35 4041 4243 51 52 53 57565554 60 61 62 

DI1 DI2 Pc PsS2 S3 S4 S5 S6

DisplayRS EKA

AO2AO1

FAN

Alarm

485MODBUS

Comp CCH Fan Aux

L N DI3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

22 23 

LP

HP

DI1

Digital input signal.

230 V 230 V 230 V 230 V 230 V 230 V 230 V 230 V

AO1, terminal 54, 55

Output signal, 0 – 10 V. Must be used if the fan is equipped with  

Used to start/stop cooling (room thermostat)  

Starts when the input is short-circuited.

DI2

Digital input signal.  

The defined function is active when the input is short-circuited/ opened. The function is defined in o37.  

Pc

Pressure transmitter, ratiometric AKS 32R, 0 to 32 bar Connect to terminal 28, 29 and 30.

Ps

Pressure transmitter, ratiometric e.g. AKS 32R, -1 to 12 bar Connected to terminal 31, 32 and 33.

S2

Air sensor, Tamb. Pt 1000 ohm sensor, eg. AKS 11

S3

Discharge gas sensor, Td. Pt 1000 ohm sensor, eg. AKS 21

S4

Suction gas temperature, Ts. Pt 1000 ohm sensor, eg. AKS 11

S5,  

Extra temperature measurement, Taux. Pt 1000 ohm sensor, eg.  AKS 11

S6,  

Extra temperature measurement, S6. Pt 1000-ohm sensor, eg. AKS  11

EKA Display

If there is external reading/operation of the controller, display type EKA 163B or EKA 164B can be connected.  

RS485 (terminal 51, 52,53)

For data communication, but only if a data communication module is inserted in the controller. The module can be Lon. If data communication is used, it is important that the installation of the data communication cable is performed correctly. See separate literature No. RC8AC…

internal speed control and 0 – 10 V DC input, e.g. EC-motor.

AO2, terminal 56, 57

Output signal, 0 – 10 V. Must be used if the compressor is speed controlled.

MODBUS (terminal 60, 61, 62)

Built in Modbus data communication.

If data communication is used, it is important that the installation of the data communication cable is performed correctly. See separate literature No. RC8AC…

(Alternatively, the terminals can be connected to an external display type EKA 163A or 164A, but then they cannot be used for data communication. Any data communication must then be carried out by one of the other methods.)

Supply voltage

230 V AC (This must be the same phase for all 230 V connections).

FAN

Fan connection. Speed controlled internally.

Alarm

There is a connection between terminal 7 and 8 in alarm situations and when the controller is without power.

Comp

CompressorThere is a connection between terminal 10 and 11, when the compressor is running.

CCH

Heating element in the crankcase

There is connection between terminals 12 and 14 when heating takes place.

Fan

There is connection between terminals 15 and 16 when the fan’s  speed is raised to over 95%. (Fan signal changes from terminal 5-6  to 15-16. Connect wire from terminal 16 to the fan.)

16 | BC172686425380en-000901 © Danfoss | DCS (vt) | 2020.11

User Guide | Controller for condensing unit, Optyma™ Plus

Aux

Liquid injection in suction line / external heating element / oil  return function for speed-controlled compressor

There is connection between terminals 17 and 19, when the function is active.

DI3

Digital input signal from low/high pressure monitoring.  The signal must have a voltage of 0 / 230 V AC.

Electric noise

Cables for sensors, DI inputs and data communication must be kept separate from other electric cables:

– Use separate cable trays

– Keep a distance between cables of at least 10 cm. – Long cables at the DI input should be avoided

Data

Supply voltage

230 V AC +10/-15 %. 5 VA, 50 / 60 Hz

Sensor S2, S3,  S4, S5, S6

Pt 1000

Accuracy

Measuring range

-60 – 120 °C

(S3 to 150 °C)

Controller

±1 K below -35°C

± 0.5 K between -35 – 25 °C;

±1 K above 25 °C

Pt 1000 sensor

±0.3 K at 0 °C

±0.005 K per degree

Measuring of  

Pc, Ps

Pressure  

transmitter

Ratiometric. eg. AKS 32R, DST-P110

Display

LED, 3-digits

External display

EKA 163B or 164B (any EKA 163A or 164A)

Digital inputs  

DI1, DI2

Signal from contact functions

Requirements to contacts: Gold plating

Cable length must be max. 15 m

Use auxiliary relays when the cable is longer

Digital input DI3

230 V AC from safety pressostat. Low/high pressure

Electrical con

nection cable

Max.1.5 mm2 multi-core cable

Triac output

Fan

Max. 240 V AC, Min. 28 V AC

Max. 2.0 A

Leak < 1 mA

Relays*

CE (250 V AC)

Comp, CCH

4 (3) A

Alarm, Fan, Aux

4 (3) A

Analog output

2 pcs. 0 – 10 V DC

(For external speed control of fans and compressors) Min. load = 10 K ohm. (Max. 1 mA)

Environments

-25 – 55 °C, During operations

-40 – 70 °C, During transport

20 – 80% Rh, not condensed

No shock influence / vibrations

Density

IP 20

Mounting

DIN-rail or wall

Weight

0.4 kg

Data communi cation

Fixed

MODBUS

Extension options

LON

Power reserve  for the clock

4 hours

Approvals

EC Low Voltage Directive and EMC demands re CE marking complied with

LVD tested acc. EN 60730-1 and EN 60730-2-9, A1, A2 EMC-tested acc. EN 61000-6-2 and EN 61000-6-3

Installation considerations

Accidental damage, poor installation, or site conditions can give rise to malfunctions of the control system and ultimately lead to a plant breakdown. Every possible safeguard is incorporated into our products to prevent this. However, a wrong installation, for example, could still present problems. Electronic controls are no substitute for normal, good engineering practice.

Danfoss will not be responsible for any goods, or plant components, damaged as a result of the above defects. It is the installer’s  responsibility to check the installation thoroughly, and to fit the  necessary safety devices. Special reference is made to the neces sity of signals to the controller when the compressor is stopped  and to the need of liquid receivers before the compressors. Your local Danfoss agent will be pleased to assist with further advice, etc.

* Comp and CCH are 16 A relays. Alarm and Fan are 8 A relays. Max. load must be observed

© Danfoss | DCS (vt) | 2020.11 BC172686425380en-000901 | 17

Ordering

Type

Function

Code no.

Optyma™ Plus

Condensing unit controller

Prepared for data communication

Plug for screw terminals not enclosed

084B8080

Plug

Plug with screw terminals

084B8166

EKA 175

Data communication module LON RS485

084B8579

EKA 163B

External display with plug for direct connection

084B8574

EKA 164B

External display with operation buttons and plug for direct  connections

084B8575

EKA 163A

External display with screw terminals

084B8562

EKA 164A

External display with operation buttons and screw terminals

084B8563

Wire with plug

Wire for display unit (9 m, with plug)

084B7630

(24 pcs.)

EKA 183A

Programming key

084B8582

© Danfoss | DCS (vt) | 2020.11 BC172686425380en-000901 | 18

Documents / Resources

Danfoss Optyma Controller For Condensing Unit [pdf] User Guide
BC172686425380en-000901, Optyma Controller For Condensing Unit, Controller For Condensing Unit, For Condensing Unit, Condensing Unit

References

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