Duratech Sun Spring Swimming Pool Heat Pump Manual
1. Technical Specifications
This section details the performance data for the SUN05, SUN08, and SUN12 models, including recommended pool volume, operating temperatures, heating capacity, electrical consumption, and coefficient of performance under various conditions. It also lists technical details such as power supply, control type, nominal operating current, maximum current, RCD rating, heat exchanger type, compressor type, refrigerant, fan specifications, water connections, and dimensions.
Appliance | SUN05 | SUN08 | SUN12 |
Recommended Pool Volume* (m³) | 12 | 25 | 38 |
Operating Temperature (°C) | 4-40 | 4-40 | 4-40 |
Heating Capacity (kW) | 5.02 (17129 Btu) | 8.1 (27637 Btu) | 12.2 (41628 Btu) |
Electrical Consumption (kW) | 0.686 | 1.01 | 2.068 |
Coefficient of Performance | 7.31 | 7.96 | 5.9 |
Power Supply | 230V/50Hz/1 Phase | 230V/50Hz/1 Phase | 230V/50Hz/1 Phase |
Control Type | Electronic Regulator, LCD Color | Electronic Regulator, LCD Color | Electronic Regulator, LCD Color |
Water Connection (mm) | 38 | 38 | 38 |
Water Flow Rate Range (m³/h) | 3-12 | 4-12 | 5-12 |
Net Dimensions (L*W*H) (mm) | See page 3 | See page 3 | See page 3 |
Shipping Dimensions (L*W*H) (mm) | 470x490x550 | 470x490x550 | 470x490x770 |
Net Weight (kg) | 24.7 | 32 | 45.7 |
Shipping Weight (kg) | 25.7 | 33 | 46.7 |
*Recommended pool volume for a fully insulated pool with cover, no wind, and exposed to sunlight.
2. Preface
This manual provides essential information for the installation, debugging, and maintenance of the Duratech Sun Spring heat pump. It is crucial to read and follow all instructions carefully for safe and correct operation. The manufacturer is not liable for injuries or damage resulting from incorrect installation or maintenance. The heat pump requires fresh air, electricity, and pool water to function correctly.
3. Safety Information
Please read and follow all safety instructions carefully:
- Always keep the unit upright. If tilted, wait 24 hours before operating.
- Install on a solid, level surface (maximum 3° tilt allowed).
- Do not drop the unit.
- Install outdoors only.
- Ensure the voltage matches your local power supply.
- Do not pull on electrical cables, sensors, or tubes unnecessarily.
- Do not wrap cables around the unit.
- Do not use with a transformer.
- If the unit is damaged during transport, contact a qualified service center.
- Ensure water connections are securely fastened before operation.
- Do not insert objects into the fan.
- Do not damage evaporator fins.
- This unit is not intended for use by persons with reduced physical, sensory, or mental capabilities, or lack of experience and knowledge, unless supervised or instructed by a responsible person.
- Children should be supervised to ensure they do not play with the unit.
- Disconnect power when not in use and before cleaning.
- Servicing should only be performed by qualified technicians.
- If the power cord is damaged, it must be replaced by the manufacturer, service agent, or a similarly qualified person.
- Contact your dealer if the unit is not functioning correctly. Refrigerant R32 is safe but can ignite if exposed to flame.
- Ensure a circuit breaker is installed to prevent electrical shock or fire.
- The unit has a 3-minute compressor restart delay.
- Condensation water is not suitable for potable water connection.
4. Preparation for Heat Pump Use
4.1 Typical Configuration
The heat pump and connection kit are supplied by the factory. The user or installer must provide other components, such as a bypass. The heat pump should be located within 2 meters (recommended) of the pool to minimize heat loss. Ensure proper water treatment and connections.
Diagram: A diagram shows the typical setup with the heat pump, bypass valve (recommended), pool pump, filter, and water connections.
4.2 Water Connection Kit
The kit includes 6 pieces for connecting water hoses. Pieces 1 and 2 are primary. Pieces 3-6 are interchangeable, allowing for four connection options: threaded connection (using pieces 1 & 2), clamp connection (using pieces 1, 2, & 3), and glued connections (using pieces 1, 2, & 5 for 50mm metric, or 1, 2, & 6 for 48mm imperial).
Diagram: Illustrations show the different connection kit components and how they assemble for threaded, clamp, and glued connections.
4.3 Hose Installation
Position the heat pump 2 meters (recommended) from the pool. Use appropriate hoses for the chosen connections. Hoses can be glued, clamped, or screwed. Use PVC hoses suitable for swimming pools and appropriate glue.
4.4 Electrical Wiring
Verify that the mains voltage matches the unit's operating voltage. A timer can be installed between the heat pump and the circulation pump for automatic operation. The heat pump has memory to retain settings after power interruptions. Ensure proper grounding for safety. Test the RCD before use by pressing RESET (ON) and then TEST (OFF), followed by RESET again.
Diagram: A diagram illustrates the electrical connections, including power supply, transformer, fuse, and connections to the compressor and fan.
5. Be Aware Of
5.1 Heat Loss
Longer pipe runs increase heat loss. Placing the pump close to the pool is recommended. Heating time depends on initial water temperature, ambient temperature, and pool volume. Pool covers and insulated piping reduce heating time.
5.2 Condensation
Condensation forms on the evaporator fins when the air is cooled. This can result in several liters of water per hour in high humidity. The water drains through the bottom of the unit. To test if water is condensation, turn off the unit while the pool pump runs; if water stops draining, it's condensation. Alternatively, test for chlorine in the drain water; absence of chlorine indicates condensation. Ensure the drain is not blocked.
5.3 Unobstructed Space
Maintain an unobstructed space around the heat pump for fresh air intake through the evaporator. Do not block the fan. Recommended clearances: 500mm for air intake, 1000mm for connection area, and 3000mm for air outlet.
Diagram: A diagram illustrates the required clearances around the heat pump for air intake and outlet.
5.4 Compressor Time Delay
The heat pump has a 3-minute semiconductor restart delay after the compressor is turned off and a 1-minute semiconductor run-time delay. These delays protect control circuit components and prevent short-cycling. The unit will automatically restart approximately 3 minutes after a control circuit interruption or a 1-minute compressor run time. Power interruptions during the delay will reset the timer.
6. Operation and Use
6.1 Before Use
Use the arrow buttons to set the desired temperature. The setting is automatically saved. To switch between °C and °F:
- Press UP and DOWN simultaneously to enter the parameter menu.
- Navigate to the Fahrenheit parameter (P02) using UP/DOWN buttons.
- Press ON/OFF to enter parameter setting mode.
- Set the parameter to 1 for °F (default is 0 for °C).
- Press ON/OFF to exit parameter setting mode.
- Press UP and DOWN simultaneously to exit the parameter menu.
6.2 First Commissioning
Follow these steps for initial startup:
- Turn on the pool filtration pump. Check for water leaks.
- Plug in the power cord and turn on the heat pump. The unit will start after the time delay (see 5.4).
- After a few minutes, check if the exhausted air is cooler.
- Allow the unit and pool pump to run 24 hours a day until the desired pool water temperature is reached (+0.5°C). The unit will stop heating when the set temperature is reached and restart when the temperature drops by 0.5°C.
6.3 General Interface
The heat pump can be turned ON/OFF using the ON/OFF button. In OFF mode, the display shows 'OFF', desired heating temperature, and any error messages. In ON mode, it shows desired heating temperature, pool water temperature, 'Heating' status, and a water flow graphic. The green zone on the flow graphic indicates optimal performance. The flow graphic is valid after 15 minutes of operation.
Diagram: The display interface is shown, illustrating temperature readings, status indicators (Heating, Defrosting), and the flow bar.
6.4 Parameter Interface
Press UP & DOWN simultaneously to access the parameter interface. Qualified personnel can adjust parameters for optimal efficiency. Parameters include sensor settings and user-adjustable values.
Diagram: The parameter interface is shown, with buttons for UP, DOWN, and ON/OFF, and indicators for parameter name, value, and status.
6.5 List of Parameters
This table lists adjustable parameters (P1-P12) with their factory settings, minimum, maximum values, and descriptions. It also includes parameters for ambient temperature (TA), water inlet temperature (TIN), liquid line temperature (TLI), and evaporator temperature (TE).
Parameter | Name | Min. | Max. | Factory | Description | PSWD |
P1 | SW VERSION | / | / | / | Software Version | / |
P2 | FAHRENHEIT | 0 | 1 | 0 | 0 is °C, 1 is °F | / |
P3 | PSWD_1 | 0.0 | 999.0 | 0.0 | Password 1 | / |
P4 | PSWD 2 | 0.0 | 999.0 | 0.0 | Password 2 | / |
P5 | / | / | 40.0 | / | PPS PASSWORD | |
P6 | / | / | 4.0 | / | PPS PASSWORD | |
P7 | / | / | 2.5 | / | PPS PASSWORD | |
P8 | / | / | 10.0 | / | PPS PASSWORD | |
P9 | / | 0.5 | / | PPS PASSWORD | ||
P10 | / | / | 10.0 | / | PPS PASSWORD | |
P11 | / | / | 5.0 | / | PPS PASSWORD | |
P12* | / | / | 100 | / | PPS PASSWORD | |
TA | Ambient Temperature | / | / | Ambient temperature value. | / | |
TIN | Water Inlet Temperature | / | / | Water inlet temperature value. | / | |
TLI | Liquid Line Temperature | / | / | Liquid line temperature value. | / | |
TE | Evaporator Temperature | / | / | Evaporator temperature value. | / |
*Valid only from software version 3 (P1=minimum 3).
SET on the screen appears in the parameter menu when parameters can be modified.
6.6 Error Interface
When a problem is detected, the heat pump attempts to resolve it. An error message appears if the program cannot resolve the issue. The heat pump stops operating and can only be restarted by disconnecting the RCD. If the error persists, contact a service center.
Diagram: The error interface shows 'Err' and an error code (e.g., E01). Buttons UP, DOWN, and ON/OFF are used to navigate and view errors.
6.7 Error Parameter Interface
Pressing UP & DOWN simultaneously enters the error parameter interface, indicating specific errors that have occurred. A complete list of errors is in section 6.8.
Diagram: The error parameter interface displays error codes (e.g., E01) and corresponding error notifications (e.g., EA for ambient temperature sensor error).
6.8 List of Errors
This table details error codes (E01-E04), their descriptions (e.g., ambient temperature sensor error, water inlet temperature sensor error, liquid line temperature sensor error, evaporator temperature sensor error), and the effect/action taken by the heat pump, which typically involves shutting down and requiring an RCD reset.
Error Code | Error Name | Description | Effect / Action |
E01 | Ambient Temperature Error (EA) | - Ambient temperature sensor is broken or disconnected. - E01 Total number of errors in the system (Min E01 max E04). | The heat pump stops operating and can only be restarted by disconnecting the RCD. If the error persists, contact a service center. |
E01 | Water Inlet Temperature Error (EIN) | - Water inlet temperature sensor is broken or disconnected. - E01 Total number of errors in the system (Min E01 max E04). | The heat pump stops operating and can only be restarted by disconnecting the RCD. If the error persists, contact a service center. |
E01 | Liquid Line Temperature Error (EL) | - Liquid line temperature sensor is broken or disconnected. - E01 Total number of errors in the system (Min E01 max E04). | The heat pump stops operating and can only be restarted by disconnecting the RCD. If the error persists, contact a service center. |
E01 | Evaporator Temperature Error (LE) | - Evaporator temperature sensor is broken or disconnected. - E01 Total number of errors in the system (Min E01 max E04). | The heat pump stops operating and can only be restarted by disconnecting the RCD. If the error persists, contact a service center. |
6.9 Troubleshooting Guide
Incorrect installation can lead to electrical hazards. If the heat pump is not working or heating is insufficient, check for power, ensure the unit is on, verify temperature settings, wait for the compressor delay, check ambient temperature, and review error messages. Obstructions to airflow or frost on the evaporator can cause insufficient heating.
- Problem: Heat pump not working.
- Causes: No electricity, unit not turned on, incorrect temperature setting, compressor time delay active, low ambient temperature, other errors.
- Solutions: Check power, turn on unit, adjust temperature, wait for delay, wait for temperature to rise, or consult error messages.
- Problem: Insufficient heating.
- Causes: Obstructions blocking airflow, frost on evaporator.
- Solutions: Remove obstructions, allow unit to defrost.
Safety Warnings: Do not attempt internal adjustments. Keep hands and hair away from fan blades. Consult a professional before attempting to operate or maintain the pool system. Read the entire installation and operation guide before use. Do not start the heat pump for 24 hours after installation to prevent compressor damage. Turn off power before servicing.
7. Wiring Diagrams
7.1 Sun Spring Cable Control Interface Diagram
This diagram shows the electrical connections for the heat pump's control interface, including power supply, transformer, fuses, and connections to various sensors and components like the compressor and fan.
Diagram: A detailed wiring diagram of the control board.
7.3 Sun Spring Piping Diagram Description
This diagram illustrates the refrigeration circuit of the heat pump, showing the compressor, evaporator, condenser, TEVAP, CAPILLARY, STRAINER, and water flow.
Diagram: A schematic of the heat pump's internal piping and refrigeration components.
8. Maintenance and Control
8.1 Water Chemistry
Maintain proper pool water chemistry for optimal performance and to prevent damage. Recommended levels are: pH 7.0-7.8, Free Chlorine 0.5-1.5 mg/L, Salt (if applicable) up to 8 g/L. Failure to maintain these levels voids the warranty. Install water treatment equipment downstream of the heat pump.
Parameter | Min. | Max. |
pH | 7.0 | 7.8 |
Free Chlorine (mg/L) | 0.5 | 1.5 |
Salt (g/L) | / | 8 |
Warning: Improper water chemistry can cause irreversible damage. Install chemical feeders downstream of the heat pump.
Regularly check water and air intake/outlets. Clean the pool filter to prevent damage. Ensure adequate space and ventilation around the unit. Check electrical connections and components for any abnormalities. Purge water if the unit will be unused for an extended period. Before restarting after a long period of inactivity, inspect the unit for debris, clean evaporator fins if necessary, ensure the fan is not blocked, connect water lines, turn on the pool circulation pump, restore power, and press the RCD reset button.
9. Winter Preparation
Option 1: Indoor Storage
Store the heat pump indoors in a garage or shed. Cut power at the main breaker, close water supply, disconnect water hoses, and drain the unit.
Option 2: Outdoor Storage
While protected against frost, it's recommended to drain the entire system. Use a breathable cover to prevent moisture buildup. Follow the same draining steps as Option 1 and reconnect hoses loosely to prevent debris entry.
Failure to prepare the unit for winter can result in damage and void the warranty.
9.1 Spring Start-up
Inspect the system for debris or damage. Securely connect water inlet and outlet. Turn on the pool filtration pump to supply water. Restore power to the heat pump and turn it on.
10. Environment
Dispose of this product responsibly at an authorized recycling center for electrical and electronic waste at the end of its life cycle.
11. Maintenance
For maintenance, information, or issues, contact your local dealer. They can contact the manufacturer if necessary. More information is available at www.duratech.be.
12. Warranty
Limited Warranty
Duratech warrants all parts to be free from material and manufacturing defects for a period of TWO years from the date of purchase. This warranty is non-transferable and applies only to the original installation site. The manufacturer's liability is limited to repair or replacement of defective parts, excluding labor and transportation costs. The warranty does not cover failures due to:
- Non-compliance with the Installation and Instruction Manual.
- Work performed by unauthorized installers.
- Improper pool water chemistry (pH 7.0-7.8, Total Alkalinity 80-150 ppm, Free Chlorine 0.5-1.2 mg/L, TSD < 1200 ppm, Salt max 8g/L).
- Abuse, alteration, accident, fire, flood, lightning, pests, neglect, or acts of God.
- Scaling, freezing, or inadequate water circulation.
- Operation outside specified water flow rates.
- Use of unauthorized parts or accessories.
- Chemical contamination of combustion air or improper use of disinfectants.
- Overheating, incorrect wiring, incorrect power supply, collateral damage from seal failures, or operation with insufficient water.
Limitation of Liability
This is the sole warranty provided by the manufacturer. No other warranties, express or implied, including implied warranties of merchantability or fitness for a particular purpose, are provided. Duratech expressly disclaims liability for consequential, incidental, indirect, or punitive damages.
Warranty Claims
To process a warranty claim, contact your dealer with proof of purchase, model number, serial number, and installation date. The installer will coordinate with the factory for instructions and service.
All returned parts must have a Material Return Authorization number for evaluation.
Declaration of Conformity
Declarations of conformity for this product can be downloaded from the Duratech website: www.duratech.be.
Contact Information
Propulsion Systems bv
Dooren 72
1785 Merchtem, Belgique
Tel: +32 2 461 02 53
www.duratech.be
info@propulsionsystems.be
We reserve the right to modify any part of this document without prior notice.