Duratech DuraPro Heat Pump Manual

This manual provides detailed information for the Duratech DuraPro series of pool heat pumps, covering installation, operation, maintenance, and specifications.

1. Preface

This manual contains essential information for the installation, debugging, discharging, and maintenance of the Duratech heat pump. Please read it carefully before operating or maintaining the unit. Duratech is not responsible for injury or damage resulting from improper installation, debugging, or maintenance. The unit must be installed and repaired by qualified personnel or authorized dealers. Use only genuine spare parts to avoid invalidating the warranty.

The Swimming Pool Heat Pump Unit heats and maintains the swimming pool water temperature. Key characteristics include:

  • Durable: Heat exchanger constructed from PVC & Titanium tube, resistant to pool water.
  • Installation flexibility: Suitable for outdoor installation.
  • Quiet operation: Features an efficient rotary/scroll compressor and a low-noise fan motor.
  • Advanced controlling: Micro-computer control with LCD wire controller for parameter setting and status display. Remote control is an optional feature.

2. Specifications

2.1 Performance Data

Detailed performance data for DURAPRO-12, DURAPRO-17, DURAPRO-21, DURAPRO-25S, and DURAPRO-28TS models under various air and water temperature conditions.

UNITDURAPRO-12DURAPRO-17DURAPRO-21DURAPRO-25SDURAPRO-28TS
Max Pool volume* (m³)30-6040-7550-9565-12090-169
Advised Pool volume (m³)40506575105
Operating air temperature (°C)-15~43
Air 27°C / Water 26°C / Humidity 80%
Heating Capacity (kW)2,85-123,77-174,6-19,54,7-24,07,7-28,0
Heating Capacity (Btu)9690-4080012818-5780015640-6630016036-8188826272-95536
Consumed power (kW)0,21-2,120,3-3,020,37-3,940,36-4,00,59-4,7
COP13,57-5,6612,57-5,6312,43-4,9513,0-6,013,0-6,0
Air 15°C / Water 26°C / Humidity 70%
Heating Capacity (kW)2,25-9,72,92-12,43,84-15,44,4-18,56,4-21,8
Heating Capacity (Btu)7650-329809928-4216013056-5236015012-6312221837-74382
Consumed power (kW)0,32-2,080,44-2,860,6-3,810,61-4,020,88-4,74
COP7,03-4,666,64-4,346,4-4,047,20-4,607,30-4,60
Air 10°C / Water 26°C / Humidity 64%
Heating Capacity (kW)1,88-82,5-10,73,38-14,45,0-15,65,7-17,8
Heating Capacity (Btu)6329-272008500-3638011492-4896017060-5322719448-60733
Consumed power (kW)0,33-1,950,45-2,640,62-3,620,82-3,910,90-4,13
COP5,7-4,15,56-4,055,45-3,986,1-4,06,3-4,3
Power supply230V / 50Hz380-400V (3Phase)
Current range (A)0,9-9,21,3-13,11,6-17,13,2-20,51,4-8,8
Compressor quantity1
Compressor typeRotary
RefrigerantR32
Fan quantity1
Fan power input (W)75120120150150
Fan rotary speed (RPM)400-800600-750600-750400-800400-800
Fan directionHorizontal
Noise at 10m (dB(A))25-3227-3428-3526-3728-38
Water connection (mm)50
Nominal water flow (m³/h)4,25,36,61012
Water pressure drop (max) (kPa)4,5561417
Unit net dimensions (L*W*H) (mm)1003x396x7671046x435x7681161x470x8631160x490x8621160x490x862
Unit shipping dimensions (L*W*H) (mm)1130x460x7901120x460x7801200x510x8801210x510x8801210x510x880
Net weight (kg)5977829296
Shipping weight (kg)698995105109

* Advised pool volume for an entirely insulated pool, with cover, free from wind and exposed to the sun. In case the pool volume is close to the maximum value, the inverter heatpump will nearly always run at full power. ** Advised pool volume for efficient heating.

2.2 Dimensions

Diagram illustrating the dimensions of the DURAPRO-12/17/21/25S/28TS heat pumps. The diagram shows numbered points (1-6) corresponding to dimensions, water inlet, and water outlet. A table provides specific measurements in millimeters for each model.

UNIT123456Water outletWater inlet
DURAPRO-121003396767350975455050
DURAPRO-1710464357683501006155050
DURAPRO-211161470863465977905050
DURAPRO-25S1160490862465977905050
DURAPRO-28TS1160490862465977905050

* All dimensions in mm

Diagram showing recommended clearance for air inlet and outlet: 700mm clearance for air inlet, 500mm for air outlet, 2500mm horizontal clearance, 300mm vertical clearance.

3. Installation and Connection

3.1 Heat Pump Location

The unit performs best outdoors with adequate fresh air, electricity, and pool filter piping. Avoid enclosed areas with limited air volume where discharge air can recirculate. Do not place the unit near shrubs that block air inlets, as this reduces efficiency.

3.2 How Close To Your Pool?

Install the heat pump within 7.5 meters of the pool. Longer distances increase heat loss from piping. Burying pipes minimizes loss up to 15 meters (30 meters total run). Heat loss is approximately 0.6 kW-hour per 30 meters for every 5°C temperature difference between pool water and surrounding ground, increasing run time by 3-5%.

3.3 Installation illustration

Diagram shows a typical pool system setup including the heat pump, bypass valve, sand filter, water pump, chlorinator cell, and water inlet/outlet. Remarks: The factory supplies the heat pump; other parts like bypass are user/installer provided. Attention points: Add chemicals downstream of the heat pump, install a bypass for maintenance, place the unit on a solid base with silent blocks, and keep the unit upright (wait 24 hours if tilted before operation).

3.4 Installation of a check valve

When using automatic chlorine/pH systems, install a check valve downstream of the heat pump to prevent backflow of concentrated chemicals that could corrode the heat exchanger. Failure to do so may invalidate the warranty.

3.5 Electrical Wiring

Important: The heat pump is electrically isolated from the pool water, but grounding is required for protection against short circuits. Ensure the electrical mains voltage matches the heat pump's operating voltage. Use a separate C-curve fuse and adequate wiring as per the table below. Connect wires to the 'TO POWER SUPPLY' terminal block. A second block, 'TO PUMP', can connect to the filter pump (max. 5A/240V) or a relay to control filter pump operation.

ModelVoltage (V)Fuse (C-curve)Max current (A)Cable section
DURAPRO-12220-240V20132,5mm²
DURAPRO-17220-240V2013,962,5mm²
DURAPRO-21220-240V3221,174mm²
DURAPRO-25S220-240V4022,734mm²
DURAPRO-28TS3 x 400V32 (3 Phase)12,992,5mm²

3.6 Initial Start-up of the Unit

Note: The filter pump must be running for the heat pump to operate.

Start-up Procedure:

  1. Turn on the filter pump. Check for water leaks and flow.
  2. Turn on electrical power to the heat pump and press the ON/OFF button on the wire controller.
  3. After a few minutes, confirm the air leaving the unit is cooler (5-10°C).
  4. Turn off the filter pump; the heat pump should shut off automatically.
  5. Allow the unit and pool pump to run 24 hours/day until the desired temperature is reached. The unit will shut off automatically at the set temperature and restart when the temperature drops by more than 2°C.

Time Delay: A 3-minute built-in restart delay protects components and prevents rapid cycling. This delay activates after any control circuit interruption, including brief power outages. Power interruptions during the countdown do not affect the 3-minute duration.

3.7 Condensation

Water may condense on the evaporator fins as the heat pump cools the air by approximately 5°C. This condensation drains through a barbed fitting on the base pan, which accepts 20mm vinyl tubing to a suitable drain. It can be mistaken for a leak. TIP: To verify condensation, shut off the unit while the pool pump runs; if water stops draining, it's condensation. Alternatively, test drain water for chlorine; absence indicates condensation. Do not use unauthorized defrosting or cleaning methods. Store the appliance in a room without continuous ignition sources. Do not pierce or burn the unit. Refrigerants are typically odorless.

4. Operation and Use

4.1 Display interface introduction

1. Main interface: Displays date, time, temperature (current pool temperature and possibly ambient/water temperature), and status icons. The interface is numbered 1 through 9 for various elements.

2. Button description:

NO.NameButton function
1ON/OFFStart/Stop the unit
2Lock screenLocks the screen
3ParametersAccess to parameters
4Clock settingsSet the date & time, Activate timers
5Error codesView error code history
6Silent settingsPress to activate silent function, Set timing Low speed function
7ModeMode switch interface
8StatisticsView temperature and power curve
9Water temperatureMode settings and target temp setting interface

4.2 Button functions

1. ON/OFF: Turns the heat pump ON or OFF (stand-by).

2. LOCK SCREEN: Press to lock the screen. To unlock, press the lock button and enter code "22".

3. PARAMETERS: N/A (Not applicable in this context).

4. CLOCK SETTINGS: Tap button 3 on the main interface. The display shows the current date and time. Tap button 1 (Time Settings) to adjust the time, then tap Enter to save. Tap button 2 (TIMER set) to access timer menus for setting start and end times for the unit's operation.

  • Timer START: Activate/deactivate the start timer (Green/Grey icon).
  • Start time: Set the desired start time.
  • Timer END: Activate/deactivate the end timer (Red/Grey icon).
  • End time: Set the desired end time.

5. ERROR CODES: Refer to section 4.3.

6. SILENT SETTINGS: Tap the silent settings button on the main screen. A pop-up appears with two icons:

  • Direct silent mode: Tap button 1 to enter silent mode directly. A fan icon with 3 blades indicates active silent mode. Tap again to exit.
  • Timed silent mode: Tap button 2. This menu allows setting start and end times for silent mode. For example, setting ON to use timed silent mode will start it at 23:00h and end at 08:00h. If the unit is in silent mode and OFF button (1) is tapped, silent mode exits immediately.

7. MODE: Tap the Mode button on the main screen. A menu appears with options:

  1. Cooling mode
  2. Automatic heating/cooling mode
  3. Heating mode
  4. Set desired swimming pool temperature

8. STATISTICS: Tap the Statistics button. A menu displays temperature curves (inlet/outlet water, average power input) that update hourly and can be stored for 60 days.

9. WATER TEMPERATURE: Set the desired swimming pool water temperature.

4.3 Error codes

Access error codes by tapping the Error codes button on the main screen. The display shows Fault code, Fault name, and Fault time. If no errors are present, a grey triangle logo appears. When an error occurs, an icon flashes orange/grey, and the system records the time, code, and name. If not checked, a static icon appears. The Error code history menu shows codes in reverse order, with the most recent first. The 'Clean' key erases codes.

4.4 Error code list

A table lists various protect/fault codes, their display names, reasons, and elimination methods. Examples include sensor failures (inlet, outlet, coil, ambient, suction, exhaust), pressure protections (high/low), flow failures, anti-freezing protections, low temperature protection, compressor overload, and communication failure.

Protect/faultFault displayReasonElimination methods
Standbynon
Normal bootnon
Inlet temp. Sensor failureP01The temp. Sensor is broken or short circuitCheck or change the temp. Sensor
Outlet temp. Sensor failureP02The temp. Sensor is broken or short circuitCheck or change the temp. Sensor
Coil temp. Sensor failureP04The temp. Sensor is broken or short circuitCheck or change the temp. Sensor
Ambient temp. sensor failureP05The temp. Sensor is broken or short circuitCheck or change the temp. Sensor
Suction temp. sensor failureP07The temp. Sensor is broken or short circuitCheck or change the temp. Sensor
Exhaust temp. sensor failureP081The temp. Sensor is broken or short circuitCheck or change the temp. Sensor
High pressure protectionE01The high-presesure switch is brokenCheck the pressure switch and cold circuit
Low pressure protectionE02Low pressure1 protectionCheck the pressure switch and cold circuit
Flow failuresE03No water/little water in water systemCheck the pipe water flow and water pump
System anti freezing protectionE07Water flow is not enoughCheck the pipe water flow and whether the water system is jammed or not
The primary anti-freezing protectionE19The ambient temp. Is low
The secondary anti-freezing ProtectionE29The ambient temp. Is low
Water-inlet and outlet tempE06Water flow is not enough and low differential pressureCheck the pipe water flow and whether the water system is jammed or not
Low temperature protectionnonThe environment temp. is low
Compressor too much electricity protectionE051The compressor is overloadCheck whether the system of the compressor is running normally
Exhaust Temp. Of system is too highP082The compressor is overloadCheck whether the system of the compressor is running normally
Communication failureE08Communication failure between wire controller and main boardCheck the wire connection between remote wire controller and main board
MOP drive alarmF01MOP drive alarmRecovery after the 150s
Frequency conversion board offlineF02Frequency conversion board and main board communication failureCheck the communication connection
IPM modular protectionF03IPM modular protectionRecovery after the 150s
Compressor start-up failureF04Lack of phase, step or drive hardware damageCheck the measuring voltage check frequency conversion board hardware
Dc fan faultF05Motor current feedback open circuit or short circuitCheck whether current return wires connected motor,
IPM Input current is large protectionF06IPM Input current is largeCheck and adjust the current measurement
Dc voltage is largeF07DC bus voltage>Dc bus over-voltage protection valueCheck the input voltage measurement
Dc voltage is not enoughF08DC bus voltageCheck the input voltage measurement
Input voltage is not enoughF09The input voltage is low, causing the input current is highCheck the input voltage measurement
Input voltage is largeF10The input voltage is too high, more than outage protection current RMSCheck the input voltage measurement
Voltage sampling faultF11The input voltage sampling faultCheck and adjust the current measurement
DSP and PFC connect faultF12DSP and PFC connect faultCheck the communication connection
DSO and SPPB connect faultF13DSO and SPPB connect faultCheck the communication connection
DSP and MCU connect faultF14DSP and MCU connect faultCheck the communication connection
IPM overheating protectionF15The IPM module is overheatCheck and adjust the current measurement
Weak magnetic field protectionF16Compressor magnetic force is not enough
The input voltage lost phaseF17The input voltage lost phaseCheck and measure the voltage adjustment
IPM sampling electricityF18IPM sampling electricity is faultCheck and adjust the current measurement
Radiator temperature sensor faultF19Sensor is short circuit or open circuitInspect and replace the sensor
Transducer overheating protectionF20The transducer is overheatCheck and adjust the current measurement
Transducer overheating alarmF22Transducer temperature is too highCheck and adjust the current measurement
Compressor electricity large protectionF23Compressor electricity is largeThe compressor over-current protectionCheck and adjust the current measurement
Input current too large alarmF24Input current is too largeCheck and adjust the current measurement
EEPROM error alarmF25MCU errorCheck whether the chip is damaged Replace the chip

5. Wiring diagrams

5.1 Wire control interface diagram and definition

Diagram showing the wire control interface terminals (V, R, T, A, B, G) and their functions (12V power, Not used, 485A, 485B, GND).

5.2 Controller interface diagram and definition

Detailed diagrams of the controller interface for DURAPRO-12, DURAPRO-17/21, and DURAPRO-25S/28TS models. These diagrams show terminal connections and component labels such as AT (Ambient temperature), COMP (Compressor), EEV (Electronic expansion valve), FM (Fan motor), HP (High pressure protection), LP (Low pressure protection), OT (Outlet water temperature), SUT (Suction temperature), etc. A legend defines these abbreviations.

6. Maintenance and Inspection

  • Regularly check water inlet and drainage for sufficient flow. Clean the pool filter to prevent unit damage.
  • Ensure the area around the unit is spacious and well-ventilated. Clean the sides of the heat pump for efficient heat exchange.
  • Verify all processes are operational and monitor refrigerant system pressure.
  • Check power supply and cable connections. Arrange for repair if the unit functions abnormally or emits strange smells.
  • Winterizing: Purge all water from the heat pump and other systems to prevent frost damage. Purge water if the unit will be unused for an extended period. Thoroughly check all parts and refill the system with water before restarting.

7. Appendix

7.1 Caution & Warning

  • Repairs must be performed by qualified personnel or authorized dealers (Europe market).
  • The appliance is not intended for use by persons with reduced physical/sensory capabilities unless supervised. Children should be supervised to ensure they do not play with the appliance.
  • Ensure proper earthing of the unit and power connection to prevent electrical shock.
  • If the supply cord is damaged, it must be replaced by the manufacturer, service agent, or qualified person.
  • Do not install near flammable gas sources.
  • Ensure a circuit breaker is installed for the unit to prevent electrical shock or fire.
  • The heat pump has an over-load protection system with a minimum 3-minute restart delay.
  • Repairs must be performed by qualified personnel or authorized dealers (North America market).
  • Installation must comply with NEC/CEC by authorized personnel (North America market).
  • Use supply wires suitable for 75°C.
  • Caution: Single wall heat exchanger is not suitable for potable water connection.

7.2 Supply cable specifications

Tables detailing recommended supply cable specifications (phase line, earth line, MCB, RCD, signal line) based on the nameplate maximum current for both single-phase and three-phase units.

7.3 Warranty

LIMITED WARRANTY: Duratech warrants all parts against manufacturing defects for THREE years from the retail purchase date. This warranty is non-transferable and does not apply to units moved from their original installation sites. Liability is limited to repair or replacement of defective parts; labor and transportation costs are not covered. The warranty does not cover failures due to improper installation, operation, maintenance, unauthorized parts, abuse, accidents, chemical contamination, or operating outside specified parameters.

LIMITATION OF LIABILITY: Duratech disclaims all other warranties, expressed or implied, including warranties of fitness for a particular purpose and merchantability. Duratech expressly excludes liability for consequential, incidental, indirect, or punitive damages.

WARRANTY CLAIMS: Contact your dealer with proof of purchase, model number, serial number, and installation date. All returned parts require a Return Material Authorization number.

7.4 Comparison table of refrigerant saturation temperature

A table showing saturation temperatures for refrigerants R410A and R32 at various pressures (in MPa and °C).

PRESSURE [MPA]R410A [°C]R32 [°C]
0,0-55,3-52,5
0,3-20,0-20,0
0,5-9,0-9,0
0,84,03,5
1,011,010,0
1,319,018,0
1,524,023,0
1,831,029,5
2,035,033,3
2,339,038,7
2,543,042,0
2,847,046,5
3,051,049,5
3,355,053,5
3,557,056,0
3,861,060,0
4,064,062,0
4,570,067,5
5,074,072,5
5,580,077,4
Models: DURAPRO-12, DURAPRO-17, DURAPRO-21, DURAPRO-25S, DURAPRO-28TS, Inverter Heat Pump, DURAPRO-12 Inverter Heat Pump

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