TE Connectivity AMP-O-LECTRIC Model G II Splice Terminator
Designed for the maximum in flexibility, reliability and safety.
Product Overview
Applying thru-splices is fast and efficient with the Model G II splice terminator. Its open access design provides operators access to both sides of the applicator for placing and holding wires. The Model G II splice terminator is one of the quietest terminators on the market. It features improved access and significantly updated lighting in the under cabinet and target areas, and includes a variable speed option for flexibility with slower ram and feed speeds. Tool-less changeover capability allows for quick setup.
Key Features & Control
Engineered with the Operator in Mind
The Model G II splice terminator offers fast and efficient thru-splice application. Its open access design allows easy placement and holding of wires from both sides of the applicator. It is recognized as one of the quietest terminators available. Enhancements include improved access and updated lighting in the under cabinet and target areas. A variable speed option provides greater flexibility for applications requiring slower ram and feed speeds. Tool-less changeover capability ensures quick setup.
Complete Control
Similar to other AMP-O-LECTRIC Model G II terminators, this splice version features fine crimp height adjustment, full guarding with interlocks, total and batch counters, and capabilities for jog and split-cycle operation. Notably, Model G II splice terminators use a two-piece applicator design and do not accept Heavy-Duty Mini (HDM) or OCEAN style applicators. The user-friendly LCD control panel offers simple button controls for: motor powering on/off, adjusting ram speed, jogging the motor forward or in reverse, switching to split-cycle operation, controlling work lighting, managing air feed, and resetting the batch counter. For enhanced quality, the controls detect and report errors, stopping the cycle when a bad crimp is detected by the CQM II.
Precision Matters
The splice terminator is available in two versions: with and without Crimp Quality Monitoring (CQM II). When equipped with the optional CQM II, the Model G II splice terminator measures force and position during every crimp cycle, providing real-time monitoring of crimp height, a fundamental crimp characteristic. The CQM II also monitors the shape of the work curve for each termination. Variations in the work curve can indicate issues such as improper wire placement, incorrect wire size, insulation in the wire barrel, or tooling wear. CQM II details and part numbers are provided separately. All Model G II splice terminator versions include precision adjustment for crimp height. This feature, combined with the optional CQM II, enables repeatable, tight crimp tolerances essential for today's quality demands. Crimp height can be adjusted in 0.013 [.0005"] increments over a 0.457mm [.018"] range by simply resetting a dial.
Safety First
Improved guarding on the Model G II splice terminator allows for quick and smooth installation of both end-feed and side-feed applicator styles. It meets applicable CE and domestic safety requirements.
Specifications and Dimensions
| Specification | Value |
|---|---|
| Capacity | 5000 lb [2224 N] max. crimp force |
| Deflection | .003 [0.076] max per 1000 lb [445 N] crimp force |
| Noise | 76 dB max. at 5000 lb [2224 N] full capacity |
| Weight | Approx. 240 lb [109 kg] |
| Height | 20 [508] |
| Electrical | 120/220 VAC, 50/60 Hz; Avg. 2.6 A at 120 VAC when used as a bench-top unit at 2000 cycles per hour operating rate |
| Air | 90-110 psi [6.21-7.58 bar], 6 scfm [0.00283 m³/s] (when required for use with air-feed applicators) |
Applicator and Monitoring
Standard G Splice Applicator
The two-piece applicator is designed exclusively for the AMP-O-LECTRIC Model G II splice terminator. Applicators are available for end- and side-reeled products. A dial-in setting allows for quick adjustment of crimp height. All applicators utilize an air-feed mechanism.
Crimp Quality Monitor II (CQM II)
The Crimp Quality Monitor II (CQM II) evaluates every crimp as it is produced, measuring crimp height and assessing crimp quality. Visual and audible alarms alert the operator to questionable crimp characteristics. The CQM II includes data ports for printing and networking. Download catalog 82275 from www.tooling.te.com for more information.
Part Numbers
| Part Number | Description |
|---|---|
| 2217002-1 | Terminator with Manual Crimp Adjust |
| 2217002-2 | Terminator with Manual Crimp Adjust with CQM II |
| Various* -2 | Applicator (-2 CE version of applicator is required.) |
* Dependent on terminal. Please contact your local TE representative for the proper applicator number or contact the Tooling Assistance Center at 1-800-522-6752.
Related Documents
- Customer Manual: 409-5842 AMP-O-LECTRIC Model "G II" Terminating Machines 2217000-[]
- Instruction Sheet: 408-4357 AMP-O-LECTRIC Model G II Terminating Machine 2217002-[] for Splice Terminals
- Catalogs: 1308248 Magnet Wire Splice Catalog, 1308516 Magnet Wire Termination Guide
Efficiency and Support
Waste Not. Want Not.
Minimizing waste, whether in time or materials, is crucial in manufacturing. TE Connectivity offers on-site certification and consultation services to help optimize operations by:
- ✔️ Reduce downtime
- ✔️ Reduce scrap
- ✔️ Maintain crimp quality
- ✔️ Improve manufacturing efficiency
Contact Information
TE Field Engineers are available to assist.
Contact us today to learn more
North America (US, Mexico and Canada)
- Wire processing equipment: 800-722-1111 or 717-810-3434
- Board processing equipment: 888-782-3349 or 610-893-9680
- Email: fieldservicesnorthamerica@te.com
- Web: www.te.com/fieldservice
For locations outside North America, visit www.tooling.te.com.
