TE Connectivity Sealed Direct Wire Fuse and Relay Enclosures
Industrial & Commercial Transportation
Overview
TE Connectivity's sealed direct wire fuse and relay enclosure products enable customers to efficiently integrate electrical circuit protection and load switching capabilities into their designs. This product family offers configurations for 27 to 60 circuits, providing flexibility for applications in harsh environments, high vibration conditions, and mobile equipment, including recreational machines and various commercial vehicles. The enclosures feature a modular design for easy, tool-less mounting, full environmental protection, and utilize proven sealed AMP MCP 2.8 mm and 6.3 mm receptacle terminals for quick assembly and reduced costs.
Image Description: A close-up view of a TE Connectivity sealed direct wire fuse and relay enclosure. It shows a black plastic housing with a blue connector block where multiple wires (red, blue, black, white, brown) are terminated, indicating different circuits.
Applications
- On-highway and off-road trucks
- Commercial passenger buses and school buses
- Construction machinery and equipment
- Agricultural and turf-care equipment
- Industrial machinery and power equipment
- Recreational products: snowmobiles, boats, personal water craft, utility vehicles, all-terrain vehicles, motorcycles, and more.
60 Position Fuse and Relay Enclosure
Features
- Designed for 2.8 mm plug-in blade ATM type mini fuse and 280 micro relay components.
- Utilizes sealed AMP MCP 2.8 mm receptacle terminals.
- Accommodates multiple mounting configurations and brackets.
- Sealed to IP67 requirements with cover installed.
- Suitable for use with 14 AWG GXL - 18 AWG SXL wire.
- Features dual cover latches with cover position assurance capability.
- Configured with 5 columns x 12 rows.
Ordering Information: 60 Way Fuse Box
| Description | Part Number |
|---|---|
| 60P direct wire fuse enclosure assembly with seal and dual cover position assurance (CPA) | 1443997-1 |
| 60P direct wire fuse enclosure assembly with seal | 1443997-2 |
| Standard height cover with spare fuse holders and with top side graphic | 1443996-1 |
| Standard height cover without spare fuse holders and with top side graphic | 1443996-2 |
| Standard height cover with spare fuse holders and without top side graphic | 1443996-3 |
| Standard height cover without spare fuse holders and without top side graphic | 1443996-4 |
Image Description: A TE Connectivity sealed fuse and relay enclosure with a capacity for 60 circuits, featuring a dark grey housing and a clear or light grey cover. The internal layout shows 5 columns and 12 rows for fuses and relays.
40 Position Fuse and Relay Enclosure
Features
- Designed for 2.8 mm plug-in blade ATM type mini fuse and 280 micro relay components.
- Utilizes sealed AMP MCP 2.8 mm receptacle terminals.
- Accommodates multiple mounting configurations and bracket mounting per customer design and application.
- Sealed to IP67 requirements with cover installed.
- Suitable for use with 18 AWG SXL - 12 AWG GXL wire.
- Features integrated harness strain relief.
- Configured with 4 columns x 10 rows.
Ordering Information: 40 Way Fuse Box
| Description | Part Number |
|---|---|
| 40P direct wire fuse enclosure assembly (4x10) with cover position assurance (CPA) | 1587335-1 |
| 40P direct wire fuse enclosure base | 109853-1 |
| Cover assembly with seal and with top side graphic | 109854-1 |
Image Description: A TE Connectivity sealed fuse and relay enclosure designed for 40 circuits, with a 4x10 row configuration. It has a similar dark grey housing and cover as the 60-position unit. A note indicates that a depicted mounting bracket is for illustration only and not supplied by TE Connectivity.
27, 38, & 49 Position Fuse and Relay Enclosures
Features
- Designed for 3, 2, or 1 mini ISO relay(s) and 2.8 mm plug-in blade fuse component.
- Utilizes sealed AMP MCP 2.8 mm and 6.3 mm receptacle terminals.
- Accommodates multiple mounting configurations and brackets.
- Sealed to IP67 requirements with cover installed.
- Suitable for use with 10 AWG FLR - 18 AWG SXL wire.
- Features dual cover latches with cover position assurance capability.
Ordering Information: 27, 38, & 49 Way Fuse Box
| Description | Part Number |
|---|---|
| 27P direct wire fuse & relay (3x) enclosure assembly w/ seal and dual cover CPA | 2297813-3 |
| 38P direct wire fuse & relay (2x) enclosure assembly w/ seal and dual cover CPA | 2297813-2 |
| 49P direct wire fuse & relay (1x) enclosure assembly w/ seal and dual cover CPA | 2297813-1 |
| Raised height cover with spare fuse holders and with top side graphic | 2098164-1 |
| Raised height cover without spare fuse holders and with top side graphic | 2098164-2 |
| Raised height cover with spare fuse holders and without top side graphic | 2098164-3 |
| Raised height cover without spare fuse holders and without top side graphic | 2098164-4 |
Image Description: A compact TE Connectivity sealed fuse and relay enclosure, likely representing the 27, 38, or 49-position variants, showing a black housing and cover with terminated wires.
Applicable Companion Components
Ordering Information: Applicable Companion Components
| Description | Part Number |
|---|---|
| AMP MCP 2.8 mm receptacle contact, 14 AWG, tin plated | 1-968857-1 |
| Single wire seal, Ø2.2 – 3.0 mm insulation for use with 1-968857-1 contact | 828905-1 |
| Cavity seal plug | 828922-1 |
| AMP MCP 2.8 mm receptacle contact, 12 AWG, tin plated | 1-1719506-1 |
| Single wire seal, Ø2.5+ mm insulation for use with 1-1719506-1 contact | 282536-1 |
| Fuse removal tool - automotive blade plug-in mini fuse | 1443998-1 |
| AMP MCP 6.3 mm receptacle contact, 10 awg, tin plated | 1241418-4 |
| Single wire seal, Ø4.0 – 4.5 mm insulation for use with 1241418-4 contact | 1719043-1 |
Image Description: Two distinct images: one shows individual AMP MCP receptacle contacts (tin-plated) for 2.8 mm and 6.3 mm terminals, and the other shows various single wire seals designed to fit these terminals.
AMP MCP Terminal Benefits
6.3 mm AMP MCP Terminal: Establishes multiple points of contact on both sides of each ISO relay blade terminal, providing stable electrical connection and solid relay retention performance. The 3-gland wire seal offers redundant and robust sealing characteristics to the wire and plastic housing.
2.8 mm AMP MCP Terminal: Establishes multiple points of contact on both sides of each ATM mini fuse blade terminal, providing stable electrical connection and solid fuse retention performance. The 3-gland wire seal offers redundant and robust sealing characteristics to the wire and plastic housing.
Image Description: Two detailed close-up images illustrating the benefits of TE Connectivity's AMP MCP terminals. The left image shows the 6.3 mm AMP MCP terminal with multiple contact points on the relay blade. The right image shows the 2.8 mm AMP MCP terminal designed for ATM mini fuses, also highlighting its multi-point contact design.
Design-In Guidelines
- Direct wire fuse and relay enclosures can be assembled directly to the harness and are intended to be provided by your harness supplier.
- Multiple, distributed, auxiliary power distribution modules using these parts can be assembled into a vehicle's electrical wiring architecture.
- These products are ideally suited for applications where volumes or design and project timing do not justify development of new or custom electrical enclosures.
- These direct wire fuse and relay enclosures are designed to accommodate a customer-supplied bracket for secure vehicle mounting and wiring access; refer to customer drawing for details.
- The sealed product is designed for mounting in areas of high heat or vibration, but away from hazardous, articulating, or rotating sections of the vehicle.
Product Specification: 108-2206
Application Specifications: 114-18388, 114-18148-5
Image Description: A TE Connectivity sealed fuse and relay enclosure, similar to the 60-position model, shown from a slightly different angle.
TE Technical Support Center
USA: +(1) 800.522.6752
Canada: +(1) 905.475.6222
China: +(86) 400.820.6015
France: +(33) 1.3420.8686
Germany: +(49) 6251.133.1999
India: +(91) 80.285.40800
UK: +(44) 8706.080.208
