GoodWe HCA Series AC Charger

Quick Installation Guide

Models: GW7K-HCA | GW11K-HCA | GW22K-HCA

Version: V1.0-2022-10-18

01 Safety Precaution

General Disclaimer

The information in this user manual is subject to change due to product updates or other reasons. This guide cannot replace the product labels or the safety precautions in the user manual unless otherwise specified. All descriptions in the manual are for guidance only.

Safety Disclaimer

Instructions during Installation

  1. Do not dismantle the charger modules personally. Do not extend the charging cable. Otherwise, it may cause Ingress Protection Rating derating or electric danger.
  2. The equipment supports charging Electric Vehicle (EV hereinafter) only. Do not charge other devices.
  3. Wrap the charging cable around the charger after using. Water or other debris shall not enter into the charging connector.
  4. The charger and cables shall not be over bended, squeezed or entangled. Otherwise, it may cause damage to the equipment.
  5. Disconnect the charger and its upstream switches before installation, maintenance and other operations.
  6. It is strictly forbidden to touch the charging connector when the charger is live.
  7. Check whether the cover and appearance of the charger are normal regularly.
  8. Use clean and dry cloth to wipe the charger and its modules.
  9. All labels and warning marks should be visible after the installation. Do not cover, scrawl, or damage any label on the equipment.
  10. Warning labels on the Charger are as follows:

HIGH VOLTAGE HAZARD: High voltage exists during the charger's running. Disconnect all incoming power and turn off the product before working on it.

Delay discharge. Wait 5 minutes after power off until the components are completely discharged.

ℹ️ Read through the user manual before any operations.

⚠️ Potential risks exist. Wear proper PPE before any operations.

Other Safety Symbols

? High-temperature hazard. Do not touch the product under operation to avoid being burnt.

? Grounding point.

CE Certification Marking

British UKCA Certification Marking

Do not dispose of the inverter as household waste. Discard the product in compliance with local laws and regulations, or send it back to the manufacturer.

Check Before Power ON

No. Checking Item
1 The charger is firmly installed at a clean place that is well-ventilated and easy to operate.
2 The AC input and communication cables are connected correctly and securely.
3 Cable ties are intact, routed properly and evenly.
4 Unused ports and terminals are sealed.
5 The voltage, frequency and other factors of the grid are in consistent with the working requirement of the charger.

Declaration of Conformity

EU

The product with wireless communication function sold in the European market meets the requirements of the following directives:

UK

The product with wireless communication function sold in the British market meets the requirements of the following directives:

LED Indicators

Indicator Color Explanation
Indicator Green ON The charger is standby.
Indicator Flash in Green The system of the charger is upgrading.
Indicator Blue ON The charger is in charging.
Indicator Red ON A fault has occurred.

02 Product Introduction

Product Components

The AC Charger unit consists of the following components:

Dimensions

AC Charger Unit:

RCD for GW11K-HCA & GW22K-HCA:

RCD for GW7K-HCA:

Mounting Bracket Dimensions:

03 Installation

Deliverables

The package includes the following items:

Space Requirements

Ensure adequate space around the charger for installation and maintenance:

Angle Requirements

The charger should be mounted vertically or tilted at an angle of no more than 15 degrees (≤15°).

Wall Mounting - Charger

  1. Attach the mounting plate to the back of the charger unit.
  2. Mark the drilling points on the wall using the mounting plate as a template. Ensure the marks are level.
  3. Drill holes with a diameter of 8mm and a depth of 50mm at the marked points.
  4. Insert appropriate wall plugs into the drilled holes.
  5. Secure the mounting plate to the wall using the provided screws.
  6. Hang the charger unit onto the mounting plate and secure it with M5 screws, tightening to 2 N·m.

Wall Mounting - Distribution Board

Type I

  1. Position the distribution board mounting bracket on the wall.
  2. Drill holes with a diameter of 6mm and a depth of 35mm.
  3. Secure the bracket to the wall.

Type II

  1. Position the distribution board mounting bracket on the wall.
  2. Drill holes with a diameter of 8mm and a depth of 45mm.
  3. Secure the bracket to the wall.

Post Mounting - AC Charger

  1. Attach the mounting bracket to the back of the charger unit.
  2. Mount the bracket onto a suitable post.
  3. Drill holes with a diameter of 14mm and a depth of 75mm on the post for securing the bracket.
  4. Secure the charger unit to the post using the bracket and appropriate fasteners.
  5. Ensure the charger is firmly attached.
  6. Connect the necessary cables.
  7. Final tightening of M5 screws to 2 N·m.

Post Mounting - Distribution Board

Type I

  1. Mount the distribution board bracket to the post.

04 Electrical Connection

Cable Requirements

Cable Type Cable Specification
AC Cable Three core outdoor AC cable GW7K-HCA
• Copper, -30°C ~ +50°C, 450/750V
• Outer diameter: 11~17mm
• Conductor cross-sectional area: 6mm²
GW22K-HCA
• Copper, -30°C ~ +50°C, 450/750V
• Outer diameter: 11~17mm
• Conductor cross-sectional area: 6mm²
Five core outdoor AC cable GW11K-HCA
• Copper, -30°C ~ +50°C, 450/750V
• Outer diameter: 11~17mm
• Conductor cross-sectional area: 2.5mm²

RCD Requirement

Charger Model RCD Type RCD Instantaneous Tripping Characteristic RCD Tripping Current RCD Nominal Current RCD Nominal Voltage
GW7K-HCA TYPE A C 30mA 40A AC 230V (2P)
GW11K-HCA 25A AC 400V (4P)
GW22K-HCA 40A AC 400V (4P)

RCD-1 Connector

Follow these steps to connect the RCD-1 connector:

  1. Prepare the cable: Strip outer sheath to 260mm, inner wires to 10mm for L, N, PE.
  2. Insert the prepared wires into the corresponding terminals (L, N, PE).
  3. Secure the wires firmly in the terminals.
  4. Tighten the M6 screw to 3.5 N·m.
  5. Close the connector cover.

RCD-2 Connector

Follow these steps to connect the RCD-2 connector:

  1. Prepare the cable: Strip outer sheath to 330mm for L1, L2, L3, N, PE, and inner wires to 10mm.
  2. Insert the prepared wires into the corresponding terminals (L1, L2, L3, N, PE).
  3. Secure the wires firmly in the terminals.
  4. Tighten the M6 screw to 3.5 N·m.
  5. Close the connector cover.

AC-1 Connector

Follow these steps to connect the AC-1 connector:

  1. Prepare the cable: Strip outer sheath to 25-35mm, inner wires to 10mm for L1, L2, L3, N, PE.
  2. Insert the prepared wires into the connector terminals.
  3. Connect the connector to the charger unit.
  4. Secure the connector using the M5 screw, tightening to 1.2 N·m.
  5. Connect the AC cable to the connector.

AC-2 Connector

Follow these steps to connect the AC-2 connector:

  1. Prepare the cable: Strip outer sheath to 25-35mm, inner wires to 10mm for L1, L2, L3, N, PE.
  2. Insert the prepared wires into the connector terminals.
  3. Connect the connector to the charger unit.
  4. Secure the connector using the M5 screw, tightening to 1.2 N·m.
  5. Connect the AC cable to the connector.

05 Power ON and OFF

Connected to the grid

System Diagram: Utility Grid ➡️ Utility Meter ➡️ RCD ➡️ Charger

Connected to PV String and Batteries

System Diagram: PV String ➡️ Inverter ➡️ Battery ➡️ Charger ➡️ RCD ➡️ Utility Meter ➡️ Utility Grid

Power ON Sequence

Power OFF Sequence

06 Commissioning

Commissioning via SolarGo App

Download the SolarGo app from Google Play or App Store. Follow the on-screen instructions to connect to the charger (typically within 5 meters).

Commissioning via SEMS Portal App

Download the SEMS Portal app from Google Play or App Store. Follow the on-screen instructions to connect to the charger (typically within 10 meters for initial setup, then within 5 meters for ongoing management).

For more information, please refer to the HCA Series User Manual. You can find it by scanning the QR code provided in the original document.

Company Information

GoodWe Technologies Co., Ltd.

Address: No. 90 Zijin Rd., New District, Suzhou, 215011, China

Website: www.goodwe.com

Email: service@goodwe.com

Contact Reference: 340-00857-00

Models: GW7K-HCA, GW11K-HCA, GW22K-HCA, GW7K-HCA HCA Series AC Charger, HCA Series, AC Charger, HCA Series AC Charger, Charger

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GW HCA Series Quick Installation Guide-EN

References

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