Somerset CDR-500 Side Operated Dough & Fondant Sheeters

Operations Manual

Somerset Industries

137 Phoenix Ave, Lowell, MA 01852, USA

Email: somerset@smrset.com | Web: www.smrset.com

WARNING!!! DO NOT CLEAN OR SERVICE THE MACHINE WITHOUT PRESSING THE RED BUTTON AND UNPLUGGING THE ELECTRICAL CORD FROM THE POWER SUPPLY. KEEP YOUR FINGERS AND HANDS FROM THE ROLLER AREA WHEN OPERATING OR SERVICING THE MACHINE. DO NOT OPERATE THE MACHINE WITHOUT THE GUARDS IN PLACE. IF THE MACHINE KEEPS RUNNING WITH SAFETY GUARDS REMOVED, IMMEDIATELY PRESS THE STOP BUTTON AND REMOVE THE PLUG FROM THE POWER SOURCE. CALL THE FACTORY OR A QUALIFIED SERVICE REPRESENTATIVE. DO NOT ATTEMPT TO OPERATE THE MACHINE UNTIL PERMITTED BY THE SERVICE TECHNICIAN.

Uncrating and Setup

NOTICE: READ CAREFULLY ALL INSTRUCTIONS BEFORE YOU START.

WARNING!!

NOTE: The machine will not operate when safety cover is removed.

Operating Procedure

The rollers are easily adjustable to any thickness of crust you may need. Release the adjusting handle by squeezing the handle.

To decrease dough thickness, move the handle to the left.

To increase dough thickness, move the handle to the right.

Operation

Dust the infeed tray with flour before using the machine. For best results, the dough to be rolled should be at room temperature. Dust the dough with flour when putting it on the infeed tray.

Follow steps 1 to 3:

Step 1: Place dough on the infeed.

Step 2: Dough exits the machine.

Step 3: Decrease dough thickness by moving the handle to the left with every pass, until the desired thickness is reached.

If the dough tears or the machine makes a thumping sound, this indicates that the dough is too thick for the current roller setting, or the dough is too cold and stiff and requires a longer rest period before use.

Cleaning

Before cleaning, turn power off and disconnect the power cord of the machine.

Remove the safety cover by removing the four thumbscrews.

All scrapers are readily removable.

Top Scraper #3

Remove scraper from its mounting pins by pushing scraper downward. Unhook both springs by lifting scraper up and remove it.

Bottom Scraper #2

Unhook both springs attached on scraper and remove it by lifting up.

By removing both scrapers, the whole machine is exposed and ready to be cleaned.

Clean the rolls with a dry cloth (never use water).

Wipe rollers with a lightly oiled cloth (use vegetable oil).

Wash, dry, and apply a thin film of vegetable oil on the edge of the scraper that touches the roller.

Install the scrapers in the opposite order of their removal.

Close the safety cover and secure it with the 4 thumbscrews.

Turn the power ON, and the machine is ready for use.

!! CAUTION !!

THIS MACHINE IS MAINTENANCE FREE.

NEVER USE OIL OR GREASE ON ANY OF THE PARTS OF THE MACHINE.

ALL PARTS ARE PERMANENT SELF-LUBRICATED.

Quick Tips

Exploded Diagram

The CDR-500 exploded diagram illustrates the assembly of the dough and fondant sheeter. It shows the main components including the frame, rollers, scrapers, motor assembly, safety covers, and various fasteners and supports, allowing for identification of individual parts for maintenance or replacement.

Parts List

Item #Part NumberDescriptionQty.
10500-121COVER, SAFETY COMPLETE1
25000-312LABEL, "SOMERSET"1
35000-313LABEL, "KEEP FINGERS..."1
44000-150MAGNET1
53010-500RIVET1
60500-300TRAY, INTAKE1
73000-403SCREW, THUMB4
82000-330PLATE, P.B. SWITCH1
95000-203SWITCH POWER GREEN1
103000-300NUT, FLANGE10
115000-202SWITCH POWER, RED1
125000-317LABEL, NSF1
132000-418SPACER TUBING3
140500-417PLATE, ADJUST1
153000-302NUT, ACORN2
165000-316LABEL, INDICATOR1
170500-623COVER, ECCENTRIC1
183000-404SCREW, HEXHD2
190500-424HANDLE, ADJUST COMPLETE1
205000-314LABEL, "DO NOT OPERATE..."1
214000-251SPRING, SCRAPER4
223000-303NUT, FLANGE16
230500-512SCRAPER #31
242100-520SHAFT, SCRAPER2
250500-502SCRAPER COMPLETE #31
262000-402ROLL, ASM MIDDLE1
270500-400ROLL ASM UPPER1
283000-103WASHER, LOCK SPLIT2
293000-409SCREW, HEXHD SS2
303000-201WASHER, FLAT2
313000-225WASHER3
320500-511SCRAPER #21
330500-501SCRAPER COMPLETE #21
340500-304TRAY, DISCHARGE1
352000-415LEG, ASM COMPLETE4
364000-300LEG TIP RUBBER4
374000-233SPACER4
382000-431SHAFT, IDLER2
395000-278BUSHING1
404000-353CHAIN 41 RIV 741
410500-010FRAME1
424000-521SPROCKET, TAKE UP1
430500-231PLATE ECCENTRIC COMPLETE1
443010-151FLANGE, STUD1
452000-630SPROCKET, IDLER1
463000-405SCREW, HEXHD6
473000-102WASHER, LOCK SPLIT6
484000-011SPACER2
492000-428ARM, IDLER1
504000-252SPRING, EXTENSION1
515000-225SENSOR1
523000-204WASHER, FLAT2
533000-400SCREW2
543000-104WASHER, LOCK SPLIT2
553000-102WASHER, LOCK SPLIT2
563000-406SCREW, HEXHD1
570500-302COVER, HOUSING1
585000-311LABEL, ELECTRICAL1
593000-402SCREW14
603000-101WASHER LOCK14
612100-301PANEL, LOUVERED COMPLETE1
623000-416SCREW1
633000-414SCREW, HEXHD4
645000-276BUSHING1
655000-150RELAY, 120 VAC1
655000-151RELAY, 220 VAC1
662000-328BRACKET, RELAY1
675000-230HARNESS, POWER1
684000-502SPROCKET W/ KEY1
692000-019BASE, MOTOR W/ STUDS1
703000-305NUT13
715010-160BASIC, GEARMOTOR W/BASE 115 VAC1
715010-162FAST, GEARMOTOR W/BASE 115 VAC1
715010-260BASIC, GEARMOTOR W/BASE 220 VAC1
715010-262FAST, GEARMOTOR W/BASE 220 VAC1
724000-303BUMPER1
734000-306ISOLATION, RUBBER STRIP4
Models: CDR-500 Side Operated Dough and Fondant Sheeters, CDR-500, Side Operated Dough and Fondant Sheeters, Operated Dough and Fondant Sheeters, Dough and Fondant Sheeters, Fondant Sheeters, Sheeters

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