Somerset CDR-500 Side Operated Dough & Fondant Sheeters
Operations Manual
Somerset Industries
137 Phoenix Ave, Lowell, MA 01852, USA
Email: somerset@smrset.com | Web: www.smrset.com
WARNING!!! DO NOT CLEAN OR SERVICE THE MACHINE WITHOUT PRESSING THE RED BUTTON AND UNPLUGGING THE ELECTRICAL CORD FROM THE POWER SUPPLY. KEEP YOUR FINGERS AND HANDS FROM THE ROLLER AREA WHEN OPERATING OR SERVICING THE MACHINE. DO NOT OPERATE THE MACHINE WITHOUT THE GUARDS IN PLACE. IF THE MACHINE KEEPS RUNNING WITH SAFETY GUARDS REMOVED, IMMEDIATELY PRESS THE STOP BUTTON AND REMOVE THE PLUG FROM THE POWER SOURCE. CALL THE FACTORY OR A QUALIFIED SERVICE REPRESENTATIVE. DO NOT ATTEMPT TO OPERATE THE MACHINE UNTIL PERMITTED BY THE SERVICE TECHNICIAN.
Uncrating and Setup
NOTICE: READ CAREFULLY ALL INSTRUCTIONS BEFORE YOU START.
- Cut off the fastener wrapped around the machine and the base.
- Lift the machine straight up out of the wooden base.
- Install the machine in its final position or temporarily secure it to a solid surface.
- Wipe off any dirt that may accumulate during shipping. Use a soft cloth.
- Check the nameplate for correct voltage and frequency.
- Plug the machine to the proper power source that matches the nameplate requirements.
- Turn the power switch "ON" (green button) and check for proper operation of the machine.
WARNING!!
- NEVER OPERATE THE MACHINE WITHOUT GUARDS IN PLACE
- KEEP YOUR HANDS FROM INFEED
- DO NOT INSERT FOREIGN OBJECTS INTO INFEED
- DO NOT CLEAN MACHINE WHILE CONNECTED TO ELECTRICAL SUPPLY
- WATCH YOUR HANDS AND FINGERS
NOTE: The machine will not operate when safety cover is removed.
Operating Procedure
The rollers are easily adjustable to any thickness of crust you may need. Release the adjusting handle by squeezing the handle.
To decrease dough thickness, move the handle to the left.
To increase dough thickness, move the handle to the right.
Operation
Dust the infeed tray with flour before using the machine. For best results, the dough to be rolled should be at room temperature. Dust the dough with flour when putting it on the infeed tray.
Follow steps 1 to 3:
Step 1: Place dough on the infeed.
Step 2: Dough exits the machine.
Step 3: Decrease dough thickness by moving the handle to the left with every pass, until the desired thickness is reached.
If the dough tears or the machine makes a thumping sound, this indicates that the dough is too thick for the current roller setting, or the dough is too cold and stiff and requires a longer rest period before use.
- IF THE DOUGH GETS STUCK, TURN THE POWER OFF, REMOVE THE SAFETY COVER, THEN REMOVE THE DOUGH.
- NEVER ATTEMPT TO REMOVE THE DOUGH BY HAND WHILE THE MACHINE IS RUNNING.
Cleaning
Before cleaning, turn power off and disconnect the power cord of the machine.
Remove the safety cover by removing the four thumbscrews.
All scrapers are readily removable.
Top Scraper #3
Remove scraper from its mounting pins by pushing scraper downward. Unhook both springs by lifting scraper up and remove it.
Bottom Scraper #2
Unhook both springs attached on scraper and remove it by lifting up.
By removing both scrapers, the whole machine is exposed and ready to be cleaned.
Clean the rolls with a dry cloth (never use water).
Wipe rollers with a lightly oiled cloth (use vegetable oil).
Wash, dry, and apply a thin film of vegetable oil on the edge of the scraper that touches the roller.
Install the scrapers in the opposite order of their removal.
Close the safety cover and secure it with the 4 thumbscrews.
Turn the power ON, and the machine is ready for use.
!! CAUTION !!
THIS MACHINE IS MAINTENANCE FREE.
NEVER USE OIL OR GREASE ON ANY OF THE PARTS OF THE MACHINE.
ALL PARTS ARE PERMANENT SELF-LUBRICATED.
Quick Tips
- Fondant Discharge Tray is only included with the CDR-500F or CDR-600F models.
- The Scraper pin under scraper #2 is present for the discharge tray.
Exploded Diagram
The CDR-500 exploded diagram illustrates the assembly of the dough and fondant sheeter. It shows the main components including the frame, rollers, scrapers, motor assembly, safety covers, and various fasteners and supports, allowing for identification of individual parts for maintenance or replacement.
Parts List
Item # | Part Number | Description | Qty. |
---|---|---|---|
1 | 0500-121 | COVER, SAFETY COMPLETE | 1 |
2 | 5000-312 | LABEL, "SOMERSET" | 1 |
3 | 5000-313 | LABEL, "KEEP FINGERS..." | 1 |
4 | 4000-150 | MAGNET | 1 |
5 | 3010-500 | RIVET | 1 |
6 | 0500-300 | TRAY, INTAKE | 1 |
7 | 3000-403 | SCREW, THUMB | 4 |
8 | 2000-330 | PLATE, P.B. SWITCH | 1 |
9 | 5000-203 | SWITCH POWER GREEN | 1 |
10 | 3000-300 | NUT, FLANGE | 10 |
11 | 5000-202 | SWITCH POWER, RED | 1 |
12 | 5000-317 | LABEL, NSF | 1 |
13 | 2000-418 | SPACER TUBING | 3 |
14 | 0500-417 | PLATE, ADJUST | 1 |
15 | 3000-302 | NUT, ACORN | 2 |
16 | 5000-316 | LABEL, INDICATOR | 1 |
17 | 0500-623 | COVER, ECCENTRIC | 1 |
18 | 3000-404 | SCREW, HEXHD | 2 |
19 | 0500-424 | HANDLE, ADJUST COMPLETE | 1 |
20 | 5000-314 | LABEL, "DO NOT OPERATE..." | 1 |
21 | 4000-251 | SPRING, SCRAPER | 4 |
22 | 3000-303 | NUT, FLANGE | 16 |
23 | 0500-512 | SCRAPER #3 | 1 |
24 | 2100-520 | SHAFT, SCRAPER | 2 |
25 | 0500-502 | SCRAPER COMPLETE #3 | 1 |
26 | 2000-402 | ROLL, ASM MIDDLE | 1 |
27 | 0500-400 | ROLL ASM UPPER | 1 |
28 | 3000-103 | WASHER, LOCK SPLIT | 2 |
29 | 3000-409 | SCREW, HEXHD SS | 2 |
30 | 3000-201 | WASHER, FLAT | 2 |
31 | 3000-225 | WASHER | 3 |
32 | 0500-511 | SCRAPER #2 | 1 |
33 | 0500-501 | SCRAPER COMPLETE #2 | 1 |
34 | 0500-304 | TRAY, DISCHARGE | 1 |
35 | 2000-415 | LEG, ASM COMPLETE | 4 |
36 | 4000-300 | LEG TIP RUBBER | 4 |
37 | 4000-233 | SPACER | 4 |
38 | 2000-431 | SHAFT, IDLER | 2 |
39 | 5000-278 | BUSHING | 1 |
40 | 4000-353 | CHAIN 41 RIV 74 | 1 |
41 | 0500-010 | FRAME | 1 |
42 | 4000-521 | SPROCKET, TAKE UP | 1 |
43 | 0500-231 | PLATE ECCENTRIC COMPLETE | 1 |
44 | 3010-151 | FLANGE, STUD | 1 |
45 | 2000-630 | SPROCKET, IDLER | 1 |
46 | 3000-405 | SCREW, HEXHD | 6 |
47 | 3000-102 | WASHER, LOCK SPLIT | 6 |
48 | 4000-011 | SPACER | 2 |
49 | 2000-428 | ARM, IDLER | 1 |
50 | 4000-252 | SPRING, EXTENSION | 1 |
51 | 5000-225 | SENSOR | 1 |
52 | 3000-204 | WASHER, FLAT | 2 |
53 | 3000-400 | SCREW | 2 |
54 | 3000-104 | WASHER, LOCK SPLIT | 2 |
55 | 3000-102 | WASHER, LOCK SPLIT | 2 |
56 | 3000-406 | SCREW, HEXHD | 1 |
57 | 0500-302 | COVER, HOUSING | 1 |
58 | 5000-311 | LABEL, ELECTRICAL | 1 |
59 | 3000-402 | SCREW | 14 |
60 | 3000-101 | WASHER LOCK | 14 |
61 | 2100-301 | PANEL, LOUVERED COMPLETE | 1 |
62 | 3000-416 | SCREW | 1 |
63 | 3000-414 | SCREW, HEXHD | 4 |
64 | 5000-276 | BUSHING | 1 |
65 | 5000-150 | RELAY, 120 VAC | 1 |
65 | 5000-151 | RELAY, 220 VAC | 1 |
66 | 2000-328 | BRACKET, RELAY | 1 |
67 | 5000-230 | HARNESS, POWER | 1 |
68 | 4000-502 | SPROCKET W/ KEY | 1 |
69 | 2000-019 | BASE, MOTOR W/ STUDS | 1 |
70 | 3000-305 | NUT | 13 |
71 | 5010-160 | BASIC, GEARMOTOR W/BASE 115 VAC | 1 |
71 | 5010-162 | FAST, GEARMOTOR W/BASE 115 VAC | 1 |
71 | 5010-260 | BASIC, GEARMOTOR W/BASE 220 VAC | 1 |
71 | 5010-262 | FAST, GEARMOTOR W/BASE 220 VAC | 1 |
72 | 4000-303 | BUMPER | 1 |
73 | 4000-306 | ISOLATION, RUBBER STRIP | 4 |