Saflok Quantum® Pixel and Quantum Pixel Plus

IMPORTANT

All parts needed to install the Quantum Pixel lock are included with each unit. Please check to make sure all parts are accounted for before you begin the installation. Do not substitute any of the parts. The use of substitute parts will result in poor performance of the lock.

All information contained herein, including but not limited to product pricing and other intellectual property, is confidential and intended for the sole use of the addressee(s) so named. Any misuse of this confidential information contained herein may result in legal action by dormakaba USA Inc. and its parent company.

Door and Door Frame Preparation

Tools Required for this Step

Recommend doors prepped at factory for higher precision.

Do not drill both STD and ADB Ø7/16 thumb turn holes. Drill only the hole that corresponds to the mortise purchased. Do not drill a Ø7/16 thumb turn hole for utility locks.

• Drill
  • Plunge Router
  • 1" Straight
  • 1-1/16" Straight
• Drill bits
  • 11/16" Reader
  • 7/16" Thumb Turn
  • 11/64" Mortise Mounting
• 2-1/8" Hole Saw
• Chisel
• Jigsaw
• 1:1 Door Prep Templates
• Optional Door Prep Jig P/N: FIXT-PIXEL (available for purchase) - Door prep jig only available for 1-3/8" [34.9mm] OR 1-3/4" [44.5mm] doors with standard centered lower mortise pocket and no rabbet.

Figure 1 - Exploded Lock View

This diagram provides an exploded view of the lock mechanism, detailing components such as the Controller Face Plate, Lock Controller, Mortise, Thumb Turn Base, Thumb Turn, Lever Assemblies (I/S Lever Assy, O/S Lever Assy), Strike Plate, and various mounting screws (#8-32 X 1/4 FLAT HEAD SCREWS, #12 X 1 PAN HEAD SCREWS, #12 X 1-1/4 PAN HEAD SCREWS, etc.). It also shows optional components like the Ferrite and the Reader Base with Antenna PCB.

Figure 2 - Door Preparation Jig

This figure illustrates the optional door preparation jig (P/N: FIXT-PIXEL), a tool designed to ensure precise alignment and placement of cutouts on the door for lock installation.

Door and Door Frame Preparation (continued)

Figure 3 - Door Preparation Templates

This section provides detailed, to-scale templates for door edge and frame preparation. It includes diagrams for: Page 1 - Outside Prep & Lower Mortise; Page 2 - Inside Prep; Page 3 - Upper Controller Mortise; and Page 4 - Strike Prep. Dimensions are provided in both inches and millimeters, with specific notes on mortise placement, relief cuts, and thumb turn hole drilling based on lock type and door thickness. The templates are marked as "NOT TO SCALE" for overall layout but provide precise measurements for cutouts.

Lock Trim Installation

Tools Required for Installation

• Driver handle (P/N: 24190)
• #1 Philips bit
• #2 Philips bit
• #3 Philips bit
• T-15 tamper resistant torx bit (P/N: A39250)
• Spanner wrench for thumb turn (P/N: A32370)

1. Lower Mortise Installation

1. Pre-Drill #12 screw pilot holes.
2. Slide mortise into lower pocket.
3. Route mortise cable harness and mortise ground strap along the side wire channel that connects the top and bottom mortise pockets (refer to Figure #6 for wire channel location).
4. Secure with included #12 flat head screws.
5. Ensure wire harness and ground strap are free and not pinched.

Figure 4 - Pixel Controller and Mortise Mounting

This diagram shows the Pixel Controller and Mortise components being mounted together.

Figure 5 - Lock Exploded View with Mounted Controller and Mortise

This figure presents an exploded view of the lock assembly after the controller and mortise have been mounted, illustrating how components fit together.

Lock Trim Installation (continued)

2. Controller Assembly Installation

1. Lift controller to top of pocket and center horizontally to mark pilot hole locations based on case mounting holes.
2. Pre-Drill #12 screw pilot holes, ensuring holes are centered for proper face plate alignment.
3. Slide tray out partially from controller to ensure tabs are not bent when securing #12 screws.
4. Lift and center assembly to ensure proper alignment.
5. Secure upper mounting hole with included #12 pan head screw.
6. Route ground strap as shown in Figure #7 and secure with included #12 pan head screw.
7. Slide the tray out partway and ensure all connections are secure. *Do not connect the battery at this point.
8. Connect the harnesses from the mortise and controller together. *Do not seat the slide tray in door at this point.

Figure 6 - Wire Channel in Door Edge

This diagram illustrates the location of the wire channel within the door edge, which is essential for routing the mortise cable harness and ground strap.

Figure 7 - Controller and Mortise Harness Connection

This figure shows the connection between the controller and mortise harnesses, including the proper routing of the ground strap.

Lock Trim Installation (continued)

3. Reader Assembly Installation

Figure 8 - Exploded Reader Assembly

This diagram provides an exploded view of the reader assembly, detailing components such as the Reader Base, Antenna PCB, Reader Cover, and optional Ferrite, along with the necessary screws (#4 X 3/16 PAN HEAD SCREW, #6 X 1/2 FLAT HEAD SCREWS).

1. Remove the antenna from the antenna base by removing the #4 mounting screw.
2. Align the reader base to the 6-pin antenna socket (inside controller assembly) with the orientation arrow facing up.
3. Ensure the base is level and mounting holes are horizontal.
4. Mark hole centers using a center punch to ensure alignment is maintained.
5. Drill a small pilot hole with a short depth to aid in securing the screws. *Short depth is required so that the controller case is not drilled into and damaged. **Don't apply too much pressure when drilling to help maintain door integrity.
6. Secure the reader base to the outside of the door using the included #6 flat head screws. *Don't apply too much torque, but ensure the base is fully seated against the door.
7. Plug the antenna into the 6-pin socket visible through the hole in the door.

Figure 9 - Reader Base

This diagram shows the Reader Base, indicating the 'UP' orientation and the alignment of pins for inserting the antenna PCB into the socket.

1. Align pins in the upper opening.
2. Insert antenna PCB by sliding the pins carefully into the socket. *Minimal force required if properly aligned.
3. Secure the antenna to the base using the #4 pan head screw removed in step a.

Note: Ferrite is for use with metal doors only. Ferrite comes pre-attached to the reader base when the metal option is selected.

Installing the Lock Trim (continued)

4. Initial Lock Power Up

1. Connect the battery to the PCB. A green LED should flash 4 times.
2. Present a valid keycard to the reader. Red and green LEDs will flash, and the motor will activate.
3. Seat the tray into the controller, being careful not to pinch any wires.

Figure 10 - Exploded Lever Set Assembly

This diagram shows an exploded view of the lever set components, including the I/S Lever Rose, I/S Lever Assy, O/S Lever Assy, and #8-32 Shoulder Screws.

5. Lever Set Installation (If supplied by dormakaba)

1. Place the outside lever rose assembly on the outside of the door.
2. Place the inside lever rose assembly on the inside of the door.
3. Secure to the outside rose assembly using the included shoulder screws.
4. Carefully slide the escutcheon over the lever and ensure the removal notch is aligned below the lever set for concealment.

Installing the Lock Trim (continued)

Figure 11 - Exploded Thumb Turn Assembly

This diagram shows an exploded view of the thumb turn assembly, including the Thumb Turn, Thumb Turn Base, and #6 X 1/2 Flat Head Screws.

6. Thumb Turn Installation (If supplied by dormakaba)

1. Align base centered over the mortise cam (not the hole in the door).
2. Mark hole centers using a center punch to ensure alignment is maintained.
3. Drill a small pilot hole with a short depth to aid in securing the screws.
4. Secure the base to the door with the included screws.
5. Align the turn piece onto the base so that it is at 12 and 6 o'clock (see Figure #12).

Figure 12 - Thumb Turn Base Alignment

This diagram illustrates the alignment of the thumb turn base with the mortise cam, showing the correct orientation for installation.

6. Install the turn piece onto the base by screwing the collar on clockwise until tight; torque secure with a spanner wrench.
7. Check the turn for smooth operation, ensuring no drag or binding occurs. *If binding occurs, verify base alignment with the mortise cam.

7. Faceplate Installation

1. Install lower mortise faceplate using #8 flat head screws.
2. Install upper controller assembly faceplate using #8 flat head screws. *Ensure the controller harness does not become pinched when securing faceplates.

Lock Functionality Testing

1. Initial Lock Test (Construction Mode)

1. Present a valid opening key to the reader.
2. Ensure the lock unlatches, the lever turns freely, and the lock re-latches.

2. Lock Programming

1. Use HH6 to program the lock to the desired room number (see Figure #13 for USB programming port).

Figure 13 - USB Programming Cable Connection

This diagram shows the connection of the USB programming cable to the lock's programming port.

3. Reader Cover Installation

1. Locate the release hole at 5:00 (see Figure #14).
2. Place the lens onto the base and rotate clockwise to secure at 6:00.
3. Ensure the cover is secured (the locking tab will click when fully seated). *For ease of assembly and disassembly, wrap thumb around the circumference of the cover to get a good grip.

Figure 14 - Reader Cover Installation

This figure illustrates the process of installing the reader cover by placing and rotating it into its secured position.

Removing the Cover

4. Final Lock Test

1. Present a valid opening key to the reader.
2. Ensure the reader flashes the green LED 8 times.
3. Ensure the lock unlatches, the lever turns freely, and the lock re-latches.
4. With the door open, throw the deadbolt and activate privacy.
5. Present a valid opening key to the reader.
6. Ensure the reader flashes the yellow LED 12 times.
7. Rotate the inside lever to retract the deadbolt and thumb turn. *Ensure I/S lever retracts smoothly.

LED Feedback

Refer to the table below for other LED feedback:

5. Reader Cover Removal

1. Insert cover removal tool through the release hole at the bottom to unlock the locking tab.
2. Rotate the cover counter-clockwise while maintaining upward pressure on the locking tab. *A32360 Cover removal tool can be attached to HH6 programming cable or keychain.

Figure 15 - Cover Removal Tool Alignment

This diagram shows the alignment and use of the Cover Removal Tool (A32360), including its attachment to the HH6 programming cable or keychain, and the tool itself.

Door Unit Inspection Criteria

Appearance

• Finish is free of blemishes or scratches that would distract from lock appearance.
• Lock body and under plate (if used) are mounted straight on the door.
• Door scalp is mounted straight and flush with the door edge.
• Jamb strike is mounted straight and is flush with the jamb face.
• Correction of minor blemishes on the door jamb are the responsibility of the property's maintenance department.

Lock Function

• Knob or lever rotates and moves freely.
• Lever is horizontal to the floor when at rest position.
• Dead bolt extends fully and retracts without binding (door open).
• Lock latch and dead bolt engage jamb strike plate freely.
• Anti-pick latch when depressed (door open).
• Anti-pick latch is depressed when contact is made with the strike plate (door closed).

Electronics/Keycards

• Present keycard in front of reader, and the yellow light flashes twice when an incorrect keycard is used.
• Green light flashes when the proper keycard is used.
• Green light is flashing when the lever is operated.
• Green light continues to flash for a five-second cycle.
• Yellow light flashes 12 times when the dead bolt is extended and a guest/hotel keycard is used.
• All keycards function to the specifications of the properties key design.

Door Function

• Door closes and latches with little or no interference.
• Dead bolt extends fully through the strike plate without interference (door closed).
• Spacing between door edge and inside door jamb does not exceed 3/16" (door closed).

Note: If bumpers or other seals are added after strike plate installation and cause alignment and latch problems, it is the property's responsibility to correct this condition. This note generally applies to new construction or new door installation.

FCC and ISED Information

ISED Non-interference Disclaimer

This device complies with Industry Canada license-exempt RSS standard(s). Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of the device. This equipment complies with ISED RSS-102 radiation exposure limits set forth for an uncontrolled environment. This transmitter must be installed to provide a separation distance of at least 20 cm from all persons and must not be co-located or operating in conjunction with any other antenna or transmitter.

Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio exempts de licence. L'exploitation est autorisée aux deux conditions suivantes : (1) l'appareil ne doit pas produire de brouillage, et (2) l'utilisateur de l'appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible d'en compromettre le fonctionnement." Cet équipement est conforme avec ISED RSS-102 des limites d'exposition aux rayonnements définies pour un environnement non contrôlé. Cet émetteur doit être installé à au moins 20 cm de toute personne et ne doit pas être colocalisé ou fonctionner en association avec une autre antenne ou émetteur.

FCC Compliance Statement

This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:

• Reorient or relocate the receiving antenna.
• Increase the separation between the equipment and receiver.
• Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
• Consult the dealer or an experienced radio/TV technician for help.

Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment. This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

RF Exposure Statement

This equipment complies with FCC radiation exposure limits set forth for an uncontrolled environment. This transmitter must not be co-located or operating in conjunction with any other antenna or transmitter. To avoid the possibility of exceeding the FCC radio frequency exposure limits, this equipment should be installed and operated with minimum distance 20 cm between the antenna and your body during normal operation. Users must follow the specific operating instructions for satisfying RF exposure compliance.

Contact Information

dormakaba USA Inc.

Customer Services & Support

Saflok: 1.800.999.6213 / + 1.248.837.3700

General information: dormakaba.us

Online consumable orders: www.saflokstore.com

To access all of our easy steps, please visit our support website: www.dormakabalodgingsupport.com