1. Introduction and Disclaimers
Caution: Please read and follow all directions carefully. Wear safety glasses when making the holes.
Target Audience: These instructions are designed for use by maintenance professionals or lock installers who are familiar with common safety practices and competent to perform the steps described. dormakaba is not responsible for damage or malfunction due to incorrect installation however arising.
Important: Carefully inspect windows, doorframe, door, etc. to ensure that the recommended procedures will not cause damage. dormakaba standard warranty does not cover damages caused by installation.
Respect applicable building codes regarding handle height.
Definition of Terms: In these instructions, the term ASM refers to American Standard Mortise and ADB refers to Autodead-bolt Mortise.
MKO refers to Mechanical Key Override.
Technical Assistance
For technical assistance, call:
- 1.877.468.3555 / +1.514.735 5410
- 1.800.999.6213 / +1.248.837.3700
2. Recommended Tools (not included)
- Hole saw 2 1/8 for Cylindrical latch only
- Drill bits:
- ASM: 1/8", 1/2", 7/8", 1 1/8"
- Cylindrical Latch: 3/32", 1/8", 1/2", 7/8", 1"
- European lock case: 3mm, 10 mm, 12,5 mm, 22 mm, 25 mm
- Phillips screwdriver (#2, #3)
- Small flat screwdriver
- Hexagonal key 3mm (Allen key)
- Needle nose pliers
Diagrams of tools are omitted.
3. Components
3.1 ASM Mortise and Cylindrical Latch
Table 1: Components for ASM Mortise and Cylindrical Latch (All Options Shown)
| ITEM NO. | QTY | DESCRIPTION |
|---|---|---|
| 1 | 1 | FRONT LOCK HOUSING ASSEMBLY - MKO |
| 2 | 1 | FRONT LOCK HOUSING ASSEMBLY - EO |
| 3 | 1 | OUTSIDE LEVER |
| 4 | 1 | OUTSIDE BUSHING |
| 5 | 1 | ACCESS PLATE KEY CYLINDER |
| 6 | 1 | GASKET (outdoor models only) |
| 7 | 1 | INSIDE TRIM COVER |
| 8 | 1 | INSIDE TRIM - W. ANTENNA |
| 9 | 1 | ANTENNA ASSEMBLY |
| 10 | 1 | BACK UNIT CHASSIS ASSEMBLY |
| 11 | 1 | INSIDE BUSHING |
| 12 | 1 | INSIDE LEVER BUSHING |
| 13 | 1 | COMPRESSION SPRING |
| 14 | 1 | ASM MORTISE |
| 15 | 1 | ASM FACE PLATE |
| 16 | 1 | STRIKE |
| 17 | 1 | DUSTBOX |
| 18 | 1 | TURN KNOB SPINDLE (locks with turn knob only) |
| 19 | 1 | INSIDE SPINDLE |
| 20 | 1 | LATCH |
| 21 | 1 | BACK PLATE CYLINDRICAL ASSEMBLY |
| 22 | 1 | KEY CYLINDER (PROVIDED SEPARATELY) |
| 23 | 1 | EUROPEAN LOCK CASE |
| 24 | 1 | EUROPEAN STRIKE |
| 25 | 2 | CYLINDER ROSE |
| 26 | 1 | EUROPEAN CYLINDER (may have to purchase separately) |
EO: Electronic Override, MKO: Mechanical Key Override.
Diagrams illustrating the assembly of ASM Mortise, Cylindrical Latch, and European Lock Case components are omitted.
3.2 European Lock Case
Refer to Annex E for EN 179 installations.
Diagrams illustrating the assembly of European Lock Case components are omitted.
3.3 Part Numbers
Table 2 (a): EO Part Numbers
| ITEM NO. | PART NUMBER | DESCRIPTION | QTY. |
|---|---|---|---|
| 1 | 020-515480-1 | INSIDE SPINDLE | 1 |
| 2 | 020-515481 | TURN KNOB SPINDLE | 1 |
| 3 | 017-515483 | OUTSIDE BUSHING | 1 |
| 4 | 941-514793 | SET SCREW | 1 |
| 5 | 810-511257 | SCREW 6-32 X 1/4 PHILLIPS NO.2 | 3 |
| 6 | 810-515998 | SCREW 12-24 X 1-5/8 IF ASM MORTISE LOCKS OR CYLINDRICAL LATCH LOCKS | 3 |
| 6 | 810-515532-1 | SCREW M4 X 30 MM IF EURO LOCK CASE LOCKS | 2 |
| 6 | 810-514739-5 | SCREW M5 X 30 MM IF EURO LOCK CASE LOCKS | 2 |
| 7 | 017-515489 | INSIDE LEVER BUSHING | 1 |
| 8 | 025-515498 | SNAP-HOLDER FOR SPRING STOPPER | 1 |
Table 2 (b): MKO Part Numbers
| ITEM NO. | PART NUMBER | DESCRIPTION | QTY. |
|---|---|---|---|
| 1 | 020-515480-1 | INSIDE SPINDLE | 1 |
| 2 | 020-515481 | TURN KNOB SPINDLE | 1 |
| 3 | 017-515483 | OUTSIDE BUSHING | 1 |
| 4 | 941-514793 | SET SCREW | 1 |
| 5 | 810-511257 | SCREW 6-32 X 1/4 PHILLIPS NO.2 | 3 |
| 6 | 810-515998 | SCREW 12-24X1-5/8 | 3 |
| 7 | 017-515489 | INSIDE LEVER BUSHING | 1 |
| 8 | 025-515498 | SNAP-HOLDER FOR SPRING STOPPER | 1 |
| 9 | 041-514765 | ACCESS PLATE KEY CYLINDER | 1 |
| 10 | 810-509093 | SCREW 6-32 X 5/16 FLAT HEAD PHILLIPS NO.2 | 2 |
| 11 | 810-516437 | SCREW 10-32 X 7/16 PAN HEAD PHILLIPS NO.2 | 1 |
For doors more than 2 1/2" thick up to 3 3/4", order the appropriate hardware bag to receive the correct length of spindles and mounting screws. Part# 061-516505.
For outdoor installations, order gasket 033-515996-1 for EO lock and 033-515996-2 for MKO lock.
4. Installation Steps
- Google Docs
- Google Drive
- Download [pdf]
File Info : application/pdf, 28 Pages, 4.12MB
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