TOLSEN 87258/87259 20V Li-Ion Cordless Impact Wrench

Important Safety Information

WARNING: Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire, and/or serious injury.

This appliance is not intended for use by persons (including children) with reduced physical or mental capabilities or lack of experience or knowledge unless they have been given supervision or instruction concerning use by a responsible person. Children must be supervised to ensure they do not play with the appliance.

Save all warnings and instructions for future reference.

The term "power tool" refers to your mains-operated (corded) or battery-operated (cordless) power tool.

Work Area Safety

• Keep work area clean and well lit. Cluttered or dark areas invite accidents.
• Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Sparks from power tools may ignite dust or fumes.
• Keep children and bystanders away while operating a power tool. Distractions can cause loss of control.

Electrical Safety

• Power tool plugs must match the outlet. Never modify the plug. Do not use adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets reduce the risk of electric shock.
• Avoid body contact with earthed or grounded surfaces (pipes, radiators, ranges, refrigerators). Increased risk of electric shock if your body is earthed or grounded.
• Do not expose power tools to rain or wet conditions. Water entering a power tool increases the risk of electric shock.
• Do not abuse the cord. Never use the cord for carrying, pulling, or unplugging. Keep cord away from heat, oil, sharp edges, or moving parts. Damaged or entangled cords increase the risk of electric shock.
• When operating outdoors, use an extension cord suitable for outdoor use.
• If operating in a damp location is unavoidable, use a residual current device (RCD) or ground fault circuit interrupter (GFCI) protected supply.
• Power tools can produce electromagnetic fields [EMF]. Users of pacemakers and similar medical devices should consult the manufacturer or doctor before operating.

Personal Safety

• Stay alert, use common sense. Do not use while tired, under the influence of drugs, alcohol, or medication.
• Use personal protective equipment (PPE): eye protection, dust mask, non-skid shoes, hard hat, hearing protection.
• Prevent unintentional starting: Ensure the switch is in the off-position before connecting to power or battery.
• Remove any adjusting key or wrench before turning the tool on.
• Do not overreach. Maintain proper footing and balance for better control.
• Dress properly: Avoid loose clothing, jewelry, or long hair that can get caught in moving parts.
• If dust extraction is provided, ensure it is connected and used properly.
• Do not let familiarity lead to complacency. A careless action can cause severe injury.

Power Tool Use and Care

• Do not force the tool. Use the correct tool for the application.
• Do not use if the switch does not turn on/off. Such tools are dangerous and must be repaired.
• Disconnect from power source and/or battery before making adjustments, changing accessories, or storing.
• Store idle tools out of reach of children and untrained persons.
• Maintain tools: Check for misalignment, binding, or damaged parts. Repair if damaged.
• Keep cutting tools sharp and clean.
• Use tools, accessories, and bits according to instructions, considering working conditions.
• Keep handles and grasping surfaces dry, clean, and free from oil and grease.

Battery Tool Use and Care

• Recharge only with the specified charger.
• Use power tools only with designated battery packs.
• Keep batteries away from metal objects when not in use to prevent short circuits.
• Avoid contact with ejected battery liquid; flush with water. Seek medical help for eye contact.
• Do not use damaged or modified battery packs or tools.
• Do not expose batteries or tools to fire or excessive temperature (above 130°C).
• Follow charging instructions and charge within the specified temperature range.

Service

• Have power tools serviced by qualified personnel using identical replacement parts.
• Never service damaged battery packs.
• Follow instructions for lubricating and changing accessories.

Cordless Impact Wrench Safety Warnings

• Hold by insulated gripping surfaces when fastener may contact hidden wiring.
• Wear ear protectors.
• Check impact socket for wear, cracks, or damage before installation.
• Hold the tool firmly.
• Keep hands away from rotating parts.
• Do not touch hot impact socket, bolt, nut, or workpiece immediately after operation.
• Ensure firm footing. Be sure no one is below when working in high locations.
• Check fastening torque with a torque wrench.
• Ensure no electrical cables, water pipes, or gas pipes are in the work area that could be damaged.

Battery Safety

WARNING: This battery is for the TOLSEN MP20V system only and must be used with the designated charger. Incorrect use, storage, or charging can cause fire, burns, and explosion hazards.

• Keep out of reach of children.
• Charge at ambient temperatures between 5-40°C (ideally 20°C). Allow 15 minutes to cool before use.
• Do NOT leave batteries on charge for extended periods. NEVER store batteries on charge. Disconnect charger after use.
• Store unused batteries at room temperature, not exceeding 40°C (ideally 20°C).
• Ensure battery contacts cannot short circuit. Keep away from metal objects.
• DO NOT store discharged Li-ion batteries long-term. For long-term storage, store at a high charge state, disconnected from the tool.
• Batteries can become faulty. Faulty batteries may not charge. Use another battery to test the charger. Purchase a replacement if needed.
• DO NOT open, disassemble, crush, heat, or incinerate. Do not dispose of in fire.

Battery Charger Safety

WARNING: This charger is for TOLSEN MP20V batteries only. Charging other types risks explosion. DO NOT recharge non-rechargeable batteries.

• Class 2 power supply, for indoor use only.
• Check input/output technical data before use.
• Do not use if output polarity does not match load polarity.
• Use only supplied batteries. Keep charger clean; foreign objects may cause shorts or block vents.
• If the supply cord is damaged, it must be replaced by the manufacturer, service agent, or qualified person.

Before Use

Removing a Battery

Press the lock button and slide the battery out of the slot. WARNING: Do NOT try to remove without pressing the lock button, as this may damage the tool or battery.

Fitting a Battery

1. Slide the battery onto the tool's battery slot until it clicks and locks.
2. Ensure battery and tool are aligned. Do not force if it doesn't slide easily; check for damage or bent contacts.

Setting up the Battery Charger

1. If a battery is fitted to the tool, remove it first.
2. Insert the charger's mains plug into a suitable socket.

Note: The Green LED on the charger indicates it is ready.

Charging the Battery

WARNING: Incorrect charging can cause permanent damage.

Note: Normal charging time is approx. 1 hour for a 2.0Ah battery. May take longer if battery was left discharged.

1. Slide battery onto the charger.
2. Red LED will light up when charging begins.
3. When fully charged, Red LED turns off, Green LED turns on.

IMPORTANT: If low charge is indicated, the tool may stop operating, which is dangerous. Always ensure the battery is fully charged.

Specifications

Functions

The impact wrench features:

• 1/2 inch Square drive
• Direction switch (forward/reverse)
• Trigger Switch with variable speed control
• Work light (illuminates when Trigger Switch is squeezed)
• Lock button
• Motor Vents
• Soft Grip Handle
• Belt Clip
• Battery pack
• Electricity indicator

Diagram Description: The diagram shows the main components of the cordless impact wrench, including the drive mechanism, motor housing, handle, trigger, battery, and ventilation ports.

Assembly

Selecting Correct Impact Socket

Always use the correct size impact socket for bolts and nuts. An incorrect size can result in inaccurate torque and damage.

Installing or Removing Impact Socket

CAUTION: Ensure the socket and mounting portion are not damaged before installation. Ensure it is firmly secured after insertion.

Tool with Ring Spring (Fig. 1)

For impact sockets without O-ring and pin:

1. Impact socket
2. Square drive
3. Ring spring

Push the impact socket onto the square drive until it locks. To remove, pull it off.

Tool with O-ring and Pin (Fig. 2)

1. Impact socket
2. O-ring
3. Pin

Move the O-ring out of the groove, remove the pin. Fit the socket onto the square drive, aligning holes. Insert the pin through both holes. Return the O-ring to its original position to retain the pin. To remove, reverse the procedure.

Diagram Description: Figure 1 shows an impact socket being attached to a square drive using a ring spring. Figure 2 shows an impact socket being attached with an O-ring and pin.

Operating Instructions

Operating

CAUTION: Always insert the battery cartridge fully until it locks. If not, it may fall out, causing injury.

Hold the tool firmly and place the socket over the bolt/nut. Turn on the tool to fasten. Torque may vary by bolt size, material, etc.

Direction Control

WARNING: NEVER change direction while the tool is running. This can cause permanent damage.

• Use the Forward/Reverse Switch: Right for anti-clockwise, Left for clockwise.
• Central position locks the wrench and prevents operation (safety feature).

Note: Sporadic sparking from motor carbon brushes during use is normal.

Switching On/Off

WARNING: Always wear adequate PPE.

1. Start the wrench by squeezing the Trigger Switch.
2. Work Light illuminates when Trigger Switch is squeezed. If the switch cannot be pressed, check the Forward/Reverse switch is not in the central (locked) position.
3. Speed is controlled by trigger pressure: further press = faster speed.
4. Release the Trigger Switch to stop.

WARNING: If the tool gets excessively hot, stop immediately and allow it to cool. Cooling can be aided by running at max speed with no load. Ensure Motor Vents are not blocked to prevent dust entry, which can damage the tool.

Install Belt Clip

The belt clip is for temporary hanging. Install it into a groove in the tool housing and secure with a screw. Loosen the screw to remove.

Maintenance

General Inspection

• Regularly check fixing screws are tight.
• Inspect the supply cord for damage or wear before each use. Repairs by an authorized service center.

Cleaning

• Keep the tool clean. Dirt and dust cause wear.
• Clean the body with a soft brush or dry cloth. Use clean, dry compressed air for ventilation holes.
• Clean casing with a soft damp cloth and mild detergent. Do not use alcohol, petrol, or strong cleaning agents.
• Never use caustic agents on plastic parts.

Lubrication

• Slightly lubricate all moving parts at regular intervals with a suitable spray lubricant.

Disposal

Adhere to national regulations for disposing of power tools. Do not dispose of with household waste. Contact local waste disposal authority for correct disposal information.

Troubleshooting

Parts List

The following parts are available:

• 1. Tapping screws
• 2. Rubber sleeve
• 3. Al head shell
• 4. Output shaft sleeve
• 5. Output shaft
• 6. Gasket
• 7. Gasket
• 8_1. Impact block
• 8_2. Steel ball
• 8_3. Gasket
• 8_4. Spring
• 8_5. Central output shaft
• 8_6. Steel ball
• 9. Gear pin
• 10. Planet gear
• 11. Ring gear
• 12. Motor shaft gear
• 13. Deep groove ball bearing
• 14. Motor
• 15. Back Cover
• 16. Handspike
• 17. Switch Assembly
• 18. Shell
• 19. Tapping Screw
• 20. PCB stents assembly
• 21. Transparent Cover
• 22. Battery pack (87259 not include)
• 23. Machine screw
• 24. Belt clip
• 25. Nameplate

Assembly Diagram

Diagram Description: An exploded view diagram illustrates the assembly of the TOLSEN cordless impact wrench, showing the arrangement and numbering of all internal and external components.

CE Declaration of Conformity

WE, SUZHOU TOLSEN TOOLS CO., LTD., declare that the product 87258/87259 LI-ION CORDLESS IMPACT WRENCH complies with the essential health and safety requirements of relevant EU Directives and Standards.

Signed for and on behalf of: SUZHOU TOLSEN TOOLS CO., LTD.

WANG QING, Group Quality Director

Date: 07/02/2022

Company Information

SUZHOU TOLSEN TOOLS CO., LTD.

198 HUASHAN ROAD, ZHANGJIAGANG, JIANGSU, CHINA

Website: www.tolsentools.com

TOLSEN is a trademark or registered trademark of TOLSEN TOOLS. All rights reserved.

MADE IN CHINA

Recycling symbols indicate proper disposal of electrical equipment and batteries.