Index
- Packing List (Page 3)
- Features and Connections (Page 4)
- Changing Cartridges (Page 5)
- Stripping a Wire (Page 6)
- Adjustable Strip Gauge (Page 6)
- Cartridge Range (Page 7)
- Sealing Plug Replacement (Page 8)
- Accessories (Pages 9-10)
- Grips for WS440 (Page 10)
- Safety (Page 11)
- Specifications (Page 12)
Packing List
The following items are included:
- High-Temperature Wire Stripper Tweezers - 1 unit
- Screw Driver (Ref. 0023511) - 1 unit
- Metal Brush (Ref. 0022793) - 1 unit
- WS440 Sealing Plug (Ref. OB3000, includes 10x) - 2 units
- Manual (Ref. 0023034) - 1 unit
Image shows the JBC logo and website. It also shows the WS440 High-Temperature Wire Stripper Tweezers, a screwdriver, a metal brush, sealing plugs, and the instruction manual.
Features and Connections
This section details the components and connections of the control unit and the wire stripper.
Control Unit
- Main Switch: Power on/off toggle.
- PORT: Connection port for the tool.
- Fuse: Replaceable fuse for protection.
- USB Connector: For potential firmware updates or diagnostics.
- Equipotential connector: For grounding.
- Power Socket: For connecting the power cord.
Diagram shows the back panel of the JBC control unit with labels for Main Switch, PORT, Fuse, USB Connector, Equipotential connector, and Power Socket. It also shows a stand cable connected to the unit.
Tool and Accessories
- Stand cable (Ref. 0024227): Connects the tool to the control unit.
- Stand (Ref. WSBT-A): Holder for the wire stripper tool.
- High-Temperature Wire Stripper Tweezers (Ref. WS440-A): The main tool.
- W440 Cartridges: Not included, specific cartridges are required for different wire sizes.
Diagram shows the wire stripper tool connected via a stand cable to the control unit. The stand is also depicted.
Changing Cartridges
Follow these steps to replace the cartridges on the wire stripper tweezers.
1. Removing
Loosen the screws on the tweezers using a screwdriver. Gently pull the cartridges out.
Diagram shows the tweezers with screws being loosened and cartridges being pulled out.
2. Inserting
Insert the new cartridge until the reference mark is aligned. Ensure both tips match correctly.
Diagram shows a cartridge being inserted into the tweezers, with a mark indicating the correct insertion depth.
Important: It is essential to insert the cartridge until the mark for a good electrical connection.
3. Positioning
Align the cartridges in their working position using a flat pliers (JBC Ref. PLR-195). The conical cartridge aligner helps center both cartridges for optimal functionality.
Diagram shows two cartridges being aligned using flat-nosed pliers, with a conical aligner feature highlighted.
4. Fixing
Fix the cartridges in their working position by tightening the screw.
Diagram shows a screw being tightened to secure the cartridges in place.
Important: It is essential to tighten the screws for the tool to function correctly.
Stripping a Wire
Use the WS440 tweezers to strip wire ends.
1. Align Wire
Place the wire so it is touching the strip gauge.
Diagram shows a wire being positioned against the strip gauge on the tweezers.
2. Close Cartridges
Choose cartridges appropriate for the wire diameter. Pinch the wire with the blades. The pinched area will be melted by heat.
Diagram shows the tweezers' blades closing around the wire, indicating the area to be heated and stripped.
3. Remove Wire
Pull the wire stripper toward the wire end to strip off the insulation.
Diagram shows the wire stripper being pulled away from the wire end, completing the stripping process.
Adjustable Strip Gauge
The strip gauge can be adjusted according to your stripping requirements.
Diagram shows the adjustable strip gauge on the WS440 tweezers. It highlights the 'Strip Gauge Knob' and the 'Strip Gauge' markings, which include measurements in inches (1/2, 3/4, 1, 1/4, 3/8, 1/8) and millimeters (40, 30, 20, 10 mm).
Cartridge Range
The WS440-A is compatible with the W440 Blade Cartridge Range. Find the model that best suits your soldering needs on www.jbctools.com.
If an application requires a special tip design, contact JBC by email: customtips@jbctools.com.
W440021 Cartridges
| Cartridge Ref. | Tip Hole Ø mm / in | AWG Stranded | AWG Solid |
|---|---|---|---|
| W440021 | 0,16 / 0,0063 | 36 (7x44) | 34 |
| 0,25 / 0,0098 | 32 (19x44) | 30 | |
| 0,32 / 0,0126 | 30 (7x38) | 28 | |
| 0,40 / 0,0157 | 30 (19x42) | ||
| 28 (19x40) | 26 | ||
| 27 (7x35) | |||
| 0,51 / 0,0201 | 26 (19x38) | 24 | |
| 26 (10x36) | |||
| 0,64 / 0,0252 | 24 (19x36) | 22 | |
| 24 (7x32) |
Diagram shows the tip shape for W440021 cartridges.
W440023 Cartridges
| Cartridge Ref. | Tip Hole Ø mm / in | AWG Stranded | AWG Solid |
|---|---|---|---|
| W440023 | 0,40 / 0,0157 | 28 (19x40) | 26 |
| 27 (7x35) | |||
| 0,51 / 0,0201 | 26 (19x38) | 24 | |
| 26 (10x36) | |||
| 0,64 / 0,0252 | 24 (19x36) | 22 | |
| 24 (7x32) | |||
| 0,81 / 0,0319 | 22 (19x34) | 20 | |
| 1,02 / 0,0402 | 20 (42x36) | 18 | |
| 20 (19x32) | |||
| 20 (7x28) | |||
| 1,29 / 0,0508 | 18 (19x30) | 16 |
Diagram shows the tip shape for W440023 cartridges.
W440025 Cartridges
| Cartridge Ref. | Tip mm / in |
|---|---|
| W440025 | Flat Blade 12,5 / 0.4921 |
Diagram shows the tip shape for W440025 cartridges.
Sealing Plug Replacement
The Sealing Plug prevents undesirable flux vapors or particles from entering the tool. It is recommended for intensive applications, FOD environments, or when the soldering iron is used in a vertical position.
Before replacing the seal: unplug the power supply and ensure the device is not hot. ⚠️
1. Removing
Enter a small shaft or screwdriver into the designated slot to gently lift and pull the sealing plug. Do not insert the tool more than 8 mm deep. Never use a cartridge for this operation.
Diagram shows a small tool (like a screwdriver shaft) being used to pry out the sealing plug from the tweezers.
2. Mounting
Note the sealing plug mounting position: The chamfered side must be positioned towards the handle.
Diagram shows a sealing plug and the handle of the tweezers, illustrating the correct orientation of the chamfered side towards the handle.
3. Inserting
Gently push the sealing plug inside the handle until it is completely seated. The handle and seal edges must be aligned.
Diagram shows the sealing plug being pushed into the tweezers handle until flush.
Accessories
Flat Screw Driver
To open or fix the wire stripper screws, use the JBC Flat Screw Driver (Ref. 0023511).
Image shows a JBC branded flat-head screwdriver.
Cartridge Extractor Pliers*
To manipulate the cartridges, use JBC Cartridge Extractor Pliers (Ref. PLR195). More information is available at www.jbctools.com.
Image shows JBC Cartridge Extractor Pliers (Ref. PLR195).
Removing Cartridges
Remove cartridges using JBC pliers.
Diagram shows JBC pliers being used to grip and remove a cartridge from the tweezers.
Inserting and Positioning Cartridges
Align cartridges using JBC pliers.
Diagram shows JBC pliers being used to position and align cartridges within the tweezers.
Metal Brush
For cleaning the tips if unwanted material is stuck there. Metal Brush (Ref. 0022793).
Image shows a metal brush with a flexible shaft, suitable for cleaning tool tips.
* Not included
Grips for WS440*
W3533 Grips (Ref. 0023533)
* Not included
Easily replace damaged grips using the fitters as shown in the pictures.
1. Inserting Fitters
Insert the fitters into the new grip.
Diagram shows fitters being inserted into a new grip component.
2. Placing Fitters
Place the fitters, now inserted into the grip, at the top of the tweezers.
Diagram shows the new grip with fitters being placed onto the tweezers.
3. Pushing Grips
Push the grip with the fitters onto the tweezers until it is seated.
Diagram shows the grip being pushed onto the tweezers, with an arrow indicating the direction of force.
4. Removing Tabs
To remove the fitters, hold the grip and pull them out. Use pliers if necessary.
Diagram shows how to hold the grip and pull the fitters out, with a note indicating to hold in a specific way for the fitters to slide.
Safety
Warning
- Do not touch the blade or the metal parts around it.
- Do not allow the blade to be close to flammable materials.
- Keep your workplace clean and tidy. Wear appropriate protection glasses and gloves when working to avoid personal harm.
- This appliance can be used by children over the age of eight and also persons with reduced physical, sensory or mental capabilities or lack of experience, provided that they have been given adequate supervision or instruction concerning use of the appliance and understand the hazards involved.
- Maintenance must not be carried out by children unless supervised.
- Place the tool on the stand when it is not in use.
- Turn off the power when not in use, changing parts, or storing.
Caution
- Do not use the Wire Stripper for applications other than wire stripping.
- Do not modify or customize the Wire Stripper.
- Do not hit the blade against a workbench to eliminate stripped insulation debris, as this behavior would damage the blade.
- Remove power from the tool by holding the plug, not the wires.
- Be careful with the fumes produced when stripping. JBC recommends using their fume extractor.
Specifications
WS440 High-Temperature Wire Stripper Tweezers
Ref.: WS440-A
| Max. Power per Cartridge: | 40W |
| Cable Length: | 1.2 m / 47.2 in |
| Dimensions / Weight (L x W x H): | 97 x 36 x 27 mm / 0.12 kg 3.82 x 1.42 x 1.06 in / 0.26 lb |
| Package Dimensions / Weight (L x W x H): | 277 x 73 x 50 mm / 0.16 kg 10.91 x 2.87 x 1.97 in / 0.35 lb |
Complies with CE standards
ESD Safe
Warranty
JBC's 2-year warranty covers this equipment against all manufacturing defects, including the replacement of defective parts and labor. Warranty does not cover product wear or misuse. In order for the warranty to be valid, equipment must be returned, postage paid, to the dealer where it was purchased.
Get 1 extra year JBC warranty by registering here: https://www.jbctools.com/productregistration/ within 30 days of purchase.
Disposal Information
This product should not be thrown in the garbage. In accordance with the European directive 2012/19/EU, electronic equipment at the end of its life must be collected and returned to an authorized recycling facility.
