HIOKI BT3554 & BT3554-01 Battery Tester Calibration Manual
Edition: Jan. 2024, Version 1
Introduction
This manual provides essential information for calibrating the applicable product. It does not include information for adjustment.
For detailed operating procedures, specifications, and safety information, please refer to the instruction manual.
Calibration should be performed with extreme care to prevent the risk of electric shock from voltage or current.
If calibration cannot be completed according to this manual, please contact Hioki for calibration services.
1 Status
| Parameter | Specification |
|---|---|
| Ambient temperature and humidity | 23°C ±5°C, 80% RH or less |
| Power supply voltage and frequency | Power supply voltage and frequency specified on the main unit |
| Warm-up time | None |
| Unit settings | Noise frequency avoidance function OFF (normal start), no zero adjustment |
2 Recommended Equipment and Accessories
| Name | Manufacturer, model name, specifications | Remarks |
|---|---|---|
| Variable resistor | Alpha Electronics ADR-3204GR or equivalent | Accuracy test (temperature measurement) |
| Voltage calibrator | ADCMT 6166 or equivalent | Accuracy test (voltage measurement) |
| Resistor | Effective resistance at 980 Hz 0 mΩ (0.002 mΩ or less) | Accuracy test (resistance measurement) |
| Resistor | Effective resistance at 980 Hz 1 mΩ (±0.0045 mΩ, 51.2 μW or more) | Accuracy test (resistance measurement) |
| Resistor | Effective resistance at 980 Hz 3 mΩ (±0.0095 mΩ, 153.6 μW or more) | Accuracy test (resistance measurement) |
| Resistor | Effective resistance at 980 Hz 10 mΩ (±0.035 mΩ, 512 μW or more) | Accuracy test (resistance measurement) |
| Resistor | Effective resistance at 980 Hz 30 mΩ (±0.075 mΩ, 1.536 mW or more) | Accuracy test (resistance measurement) |
| Resistor | Effective resistance at 980 Hz 100 mΩ (±0.35 mΩ, 51.2 μW or more) | Accuracy test (resistance measurement) |
| Resistor | Effective resistance at 980 Hz 300 mΩ (±0.75 mΩ, 153.6 μW or more) | Accuracy test (resistance measurement) |
| Resistor | Effective resistance at 980 Hz 1 Ω (±0.0035 Ω, 5.12 μW or more) | Accuracy test (resistance measurement) |
| Resistor | Effective resistance at 980 Hz 3 Ω (±0.0075 Ω, 15.36 μW or more) | Accuracy test (resistance measurement) |
| Connection cable for accuracy test (temperature measurement) | Jack-Banana. Use a cable equivalent to the cable supplied with the product to connect the equipment and main unit. | Accuracy test (temperature measurement) |
| Various other connection cables | Use a cable equivalent to the cable supplied with the product to connect the equipment and main unit. | Various tests |
3 Calibration Items
| No. | Item | Function | Range | Input | Stability time | Tolerance |
|---|---|---|---|---|---|---|
| 1 | Accuracy | Resistance Ω | 3 mΩ | 0 mΩ | 3.0 s | Refer to the Test Report.*1 |
| 1 mΩ | 1 mΩ | 3.0 s | ||||
| 3 mΩ | 3 mΩ | 3.0 s | ||||
| 30 mΩ | 0 mΩ | 3.0 s | ||||
| 10 mΩ | 10 mΩ | 3.0 s | ||||
| 30 mΩ | 30 mΩ | 3.0 s | ||||
| 300 mΩ | 0 mΩ | 3.0 s | ||||
| 100 mΩ | 100 mΩ | 3.0 s | ||||
| 300 mΩ | 300 mΩ | 3.0 s | ||||
| 3 Ω | 0 Ω | 3.0 s | ||||
| 1 Ω | 1 Ω | 3.0 s | ||||
| 3 Ω | 3 Ω | 3.0 s | ||||
| Voltage V | 6V | 0V | 3.0 s | Refer to the Test Report.*1 | ||
| 3V | 3.0 s | |||||
| 5.95V | 3.0 s | |||||
| 60V | 30V | 3.0 s | ||||
| -30V | 3.0 s | |||||
| 59.5V | 3.0 s | |||||
| Temperature | 0°C (459.29 Ω)*3 | 1.0 s | Refer to the Test Report.*1 | |||
| 25°C (500.00 Ω)*3 | 1.0 s | |||||
| 50°C (540.37 Ω)*3 | 1.0 s | |||||
| If the temperature unit setting is Fahrenheit °F before calibration, set the unit to Fahrenheit °F again. | ||||||
*1 For tolerance, download the Test Report from https://www.hioki.com/global/support/download.
*2 Changing the temperature display unit (Fahrenheit °F ↔ Celsius °C).
Steps to change temperature unit:
- Turn off the instrument.
- Display the setting of the temperature unit.
- Press the HOLD and ENTER keys for at least 3 seconds.
- Confirm the setting. The instrument is restarted.
Note: Settings will not change if the power is turned off before the settings are applied.
*3 Include the resistance value of the connecting cable.
4 Connection Diagrams
Figure 1 Wiring example for accuracy test (resistance measurement)
This diagram illustrates the wiring for resistance measurement accuracy tests. A PC is connected to the HIOKI BT3554 Battery Tester. The tester terminals are labeled SOURCE HI, SOURCE LO, SENSE HI, and SENSE LO. A resistor is connected between SOURCE HI and SENSE HI, and a connection is made from SOURCE LO to SENSE LO. Red wires are used for HI connections and black wires for LO connections.
Figure 2 Wiring example for accuracy test (voltage measurement)
This diagram shows the wiring for voltage measurement accuracy tests. A PC is connected to the HIOKI BT3554 Battery Tester. The tester terminals are labeled SOURCE HI, SOURCE LO, SENSE HI, and SENSE LO. A voltage/current source is connected to the tester. Red wires are used for HI connections and black wires for LO connections.
Figure 3 Wiring example for accuracy test (temperature measurement)
This diagram depicts the wiring for temperature measurement accuracy tests. A PC is connected to the HIOKI BT3554 Battery Tester. The tester terminals are labeled SOURCE HI, SOURCE LO, SENSE HI, and SENSE LO. A resistor is connected between the tester's terminals. Red wires are used for HI connections and black wires for LO connections.
