GDW Tow Bar Installation Guide for Ford Focus (1998-...)
Model: Ford Focus 3+5 d.-p.-T.
Reference: GDW Ref. 1126
Product Information
GDW Reference: 1126
EEC Approval Number: E6*94/20*0132*00
Technical Specifications:
| Specification | Value |
|---|---|
| D/S (D-value/S-value) | 7.00 KN |
| Max. Towing Capacity | 75 kg |
| Max. Vertical Load | 1200 kg |
| Unbraked Trailer Weight | 0000 kg |
Manufacturer:
GDW nv
Hoogmolenwegel 23, B-8790 Waregem
Tel: 32(0)56 60 42 12(5)
Fax: 32(0)56 60 01 93
Email: gdw@gdwtowbars.com
Website: www.gdwtowbars.com
Diagrams and Visuals
Assembly Overview (Page 2 Diagram
This diagram illustrates the tow bar assembly and its mounting points on the Ford Focus chassis. Key components and connection points are indicated with labels such as (A) for chassis mounting holes and (-e) for exterior mounting pieces. The tow bar itself is shown with arms designed to connect to the vehicle's frame.
Clearance and Load Specifications (Page 8 Diagrams)
Diagrams detail critical clearance angles and dimensions for the tow bar installation, adhering to guideline 94/20/EG (Appendix VII, illustration 30). These include maximum angles (e.g., 30°, 45°) and minimum/maximum distances (e.g., min. 140mm, max. 100mm). Another diagram shows maximum radii (e.g., max. R14.5, max. R40) and dimensions related to the vehicle's load capacity.
The text accompanying these diagrams, present in multiple languages, states: "For permissible total weight of the vehicle" or similar phrases indicating the importance of vehicle load limits.
Installation Instructions
- Remove the rear bumper, detach the exhaust from its rubber fittings, and loosen/remove the heat shield.
- Permanently remove the metal buffer beam at the rear of the vehicle.
- Position the tow bar with its carrying arms into the chassis openings, aligning points (A) with the provided holes on the chassis sides. Place the mounting pieces (-e) on the outside of the chassis. Insert bolts and tighten securely.
- Before refitting the bumper, create a cut-away in the bottom centre of the bumper. This cut-away should measure 20mm from the lower edge and be 50mm wide. Refit the bumper, reattach the heat shield, and reconnect the exhaust to its rubber hangers.
- Assemble (*) components and tighten everything firmly.
Parts List
- 1 x Tow bar, reference 1126
- 1 x Ball mount (T45M000) (*)
- 4 x Bolts M10x35 (A)
- 2 x Bolts M12x60 (*)
- 2 x Security nuts M12 (*)
- 2 x Mounting pieces (-e) (A)
- 4 x Security washers 10mm (A)
Torque Specifications
All bolts and nuts are quality 8.8 unless otherwise specified.
Quality 8.8 Bolts:
| Bolt Size | Torque (Nm) | Torque (kgm) |
|---|---|---|
| M6 | 10.8 | 1.1 |
| M8 | 25.5 | 2.60 |
| M10 | 52.0 | 5.30 |
| M12 | 88.3 | 9.0 |
| M14 | 137 | 14.0 |
| M16 | 211.0 | 21.5 |
(Note: DIN standards 912, 931, 933, 7991 are referenced for bolt types)
Quality 10.9 Bolts:
| Bolt Size | Torque (Nm) | Torque (kgm) |
|---|---|---|
| M6 | 13.7 | 1.4 |
| M8 | 35.3 | 3.6 |
| M10 | 70.6 | 7.20 |
| M12 | 122.6 | 12.5 |
| M14 | 194 | 19.8 |
| M16 | 299.2 | 30.5 |
(Note: DIN standards 912, 931, 933, 7991 are referenced for bolt types)
Important Notes
Note: Please consult your car dealer or owner's manual for the maximum permissible towing mass for your vehicle.
Remove any bitumen coating or anti-rattle material from the fastening points where the tow bar will be installed.
Caution: When drilling, be careful not to damage any brake lines, electrical wiring, or fuel lines.
