Schneider Electric Altivar Process ATV630D45N4 Variable Speed Drive

Product Data Sheet

Product Name: Variable Speed Drive, Altivar Process ATV600, ATV630, 45kW, 60hp, 380 to 480V, IP21, UL type 1

Product Reference: ATV630D45N4

Product Availability: Stock - Normally stocked in distribution facility

Main Specifications

Range of Product	Altivar Process ATV600
Product Specific Application	Process and utilities
Product or Component Type	Variable speed drive
Variant	Standard version
Device short name	ATV630
Mounting Mode	Wall mount
Communication Port Protocol	Modbus serial, Ethernet, Modbus TCP
[Us] rated supply voltage	380...480 V
Relative symmetric mains voltage tolerance	10%
Relative symmetric network frequency tolerance	5%
Nominal output current	88.0 A
EMC filter	Integrated 164.04 ft (50 m) IEC 61800-3 category C2, Integrated 492.1 ft (150 m) IEC 61800-3 category C3
Product destination	Asynchronous motors, Synchronous motors
IP degree of protection	IP21 IEC 61800-5-1
Degree of protection	IP21 IEC 60529
Type of cooling	Forced convection
Supply frequency	50...60 Hz - 5...5%
Motor power kW	45 kW (normal duty), 37 kW (heavy duty)
Maximum Horse Power Rating	60 hp (normal duty), 50 hp (heavy duty)
Line current	79.8 A (380 V normal duty), 69.1 A (480 V normal duty), 67.1 A (380 V heavy duty), 59 A (480 V heavy duty)
Continuous output current	88 A (4 kHz normal duty), 74.5 A (4 kHz heavy duty)
Speed drive output frequency	0.1...500 Hz
Safety function	STO (safe torque off) SIL 3

Complementary Specifications

Discrete input number	8
Discrete input type	16 preset speeds
Discrete input logic	Positive logic (source) DI1...DI8), < 5 V, > 11 V; Negative logic (sink) DI1...DI8), > 16 V, < 10 V
Discrete output number	0
Discrete output type	Relay outputs R1A, R1B, R1C 250 V AC 3000 mA; Relay outputs R1A, R1B, R1C 30 V DC 3000 mA; Relay outputs R2A, R2C 250 V AC 5000 mA; Relay outputs R2A, R2C 30 V DC 5000 mA; Relay outputs R3A, R3C 250 V AC 5000 mA; Relay outputs R3A, R3C 30 V DC 5000 mA
Analogue input number	3
Analogue input type	Al1, Al2, Al3 software-configurable voltage 0...10 V DC 31.5 kOhm 12 bits; Al1, Al2, Al3 software-configurable current 0...20 mA 250 Ohm 12 bits; Al2 voltage analog input -10...10 V DC 31.5 kOhm 12 bits
Analogue output number	2
Analogue output type	Software-configurable voltage AQ1, AQ2 0...10 V DC 470 Ohm 10 bits; Software-configurable current AQ1, AQ2 0...20 mA 10 bits; Software-configurable current DQ-, DQ+ 30 V DC; Software-configurable current DQ-, DQ+ 100 mA
Relay output number	3
Relay output type	Configurable relay logic R1 fault relay NO/NC 100000 cycles; Configurable relay logic R2 sequence relay NO 100000 cycles; Configurable relay logic R3 sequence relay NO 100000 cycles
Maximum switching current	Relay output R1, R2, R3 resistive, cos phi = 1 3 A 250 V AC; Relay output R1, R2, R3 resistive, cos phi = 1 3 A 30 V DC; Relay output R1, R2, R3 inductive, cos phi = 0.4 7 ms 2 A 250 V AC; Relay output R1, R2, R3 inductive, cos phi = 0.4 7 ms 2 A 30 V DC
Minimum switching current	Relay output R1, R2, R3 5 mA 24 V DC
Phase	3 phase
Physical interface	Ethernet, 2-wire RS 485
Method of access	Slave Modbus TCP
Transmission Rate	10, 100 Mbits
Transmission frame	RTU
Output voltage	<= power supply voltage
Permissible temporary current boost	1.1 x In 60 s (normal duty), 1.5 x In 60 s (heavy duty)
Data format	8 bits, configurable odd, even or no parity
Type of polarization	No impedance
Frequency resolution	Display unit 0.1 Hz, Analog input 0.012/50 Hz

Electrical Connection

Connector type	RJ45 on the remote graphic terminal) Ethernet/Modbus TCP, RJ45 on the remote graphic terminal) Modbus serial
Exchange mode	Half duplex, full duplex, autonegotiation Ethernet/Modbus TCP
Number of addresses	1...247 Modbus serial
Supply	External supply for digital inputs 24 V DC 19...30 V), <1.25 mA overload and short-circuit protection; Internal supply for reference potentiometer (1 to 10 kOhm) 10.5 V DC +/- 5%, <10 mA overload and short-circuit protection; Internal supply for digital inputs and STO 24 V DC 21...27 V), <200 mA overload and short-circuit protection
Local signalling	3 LEDs for local diagnostic; 3 LEDs (dual colour) for embedded communication status; 4 LEDs (dual colour) for communication module status; 1 LED (red) for presence of voltage
Input compatibility	DI1...DI6 discrete input level 1 PLC IEC 61131-2; D15, D16 discrete input level 1 PLC IEC 65A-68; STOA, STOB discrete input level 1 PLC IEC 61131-2
Sampling duration	2 ms +/- 0.5 ms DI1...DI4) - discrete input; 5 ms +/- 1 ms DI5, DI6) - discrete input; 5 ms +/- 0.1 ms Al1, Al2, A13) - analog input; 10 ms +/- 1 ms AO1) - analog output
Accuracy	+/- 0.6% Al1, Al2, Al3 for a temperature variation 60 °C analog input; +/-1% AO1, AO2 for a temperature variation 60 °C analog output
Linearity error	Al1, Al2, Al3 +/- 0.15% of maximum value analog input; AO1, AO2 +/- 0.2% analog output
Refresh time	Relay output R1, R2, R3)5 ms +/- 0.5 ms)
Isolation	Between power and control terminals

Manufacturing Process

Discrete and process manufacturing

Building - HVAC compressor centrifugal; Food and beverage processing other application; Mining mineral and metal fan; Mining mineral and metal pump; Oil and gas fan; Water and waste water other application; Building - HVAC screw compressor; Food and beverage processing pump; Food and beverage processing fan; Food and beverage processing atomization; Oil and gas electro submersible pump (ESP); Oil and gas water injection pump; Oil and gas jet fuel pump; Oil and gas compressor for refinery; Water and waste water centrifuge pump; Water and waste water positive displacement pump; Water and waste water electro submersible pump (ESP); Water and waste water screw pump; Water and waste water lobe compressor; Water and waste water screw compressor; Water and waste water compressor centrifugal; Water and waste water fan; Water and waste water conveyor; Water and waste water mixer

Power Range

Power range

30...50 kW 380...440 V 3 phase; 30...50 kW 480...500 V 3 phase

Enclosure Mounting

Enclosure mounting

Wall mounted

4 Quadrant Operation

4 quadrant operation possible

False

Asynchronous Motor Control Profile

Asynchronous motor control profile

Optimized torque mode; Constant torque standard; Variable torque standard

Synchronous Motor Control Profile

Synchronous motor control profile

Permanent magnet motor; Synchronous reluctance motor

Performance

Maximum output frequency	500 kHz
Acceleration and deceleration ramps	Linear adjustable separately from 0.01...9999 s
Motor slip compensation	Adjustable; Automatic whatever the load; Can be suppressed
Switching frequency	2...12 kHz adjustable; 4...12 kHz with derating factor
Nominal switching frequency	4 kHz
Braking to standstill	By DC injection
Brake chopper integrated	False
Maximum Input Current per Phase	79.8 A
Maximum output voltage	480.0 V
Apparent power	57.4 kVA (480 V normal duty), 49.1 kVA (480 V heavy duty)
Maximum transient current	96.8 A (60 s normal duty), 111.8 A (60 s heavy duty)
Network Frequency	50-60 Hz
Prospective line Isc	50 kA
Base load current at high overload	74.5 A
Base load current at low overload	88.0 A
Power dissipation in W	Natural convection 121 W 380 V 4 kHz; Forced convection 943 W 380 V 4 kHz
With safety function Safely Limited Speed (SLS)	False
With safety function Safe brake management (SBC/SBT)	False
With safety function Safe Operating Stop (SOS)	False
With safety function Safe Position (SP)	False
With safety function Safe programmable logic	False
With safety function Safe Speed Monitor (SSM)	False
With safety function Safe Stop 1 (SS1)	False
With sft fct Safe Stop 2 (SS2)	False
With safety function Safe torque off (STO)	True
With safety function Safely Limited Position (SLP)	False
With safety function Safe Direction (SDI)	False

Environmental Data

Protection type	Thermal protection motor; Safe torque off motor; Motor phase break motor; Thermal protection drive; Safe torque off drive; Overheating drive; Overcurrent between output phases and earth drive; Overload of output voltage drive; Short-circuit protection drive; Motor phase break drive; Overvoltages on the DC bus drive; Line supply overvoltage drive; Line supply undervoltage drive; Line supply phase loss drive; Overspeed drive; Break on the control circuit drive
Quantity per Set	1
Width	8.9 in (226 mm)
Height	26.5 in (673 mm)
Depth	10.7 in (271 mm)
Net Weight	63.3 lb(US) (28.7 kg)
Insulation resistance	> 1 MOhm 500 V DC for 1 minute to earth
Noise level	63.5 dB 86/188/EEC
Pollution degree	2 IEC 61800-5-1
Vibration resistance	1.5 mm peak to peak (f= 2... 13 Hz) conforming to IEC 60068-2-6; 1 gn (f= 13...200 Hz) conforming to IEC 60068-2-6
Shock resistance	15 gn 11 ms IEC 60068-2-27
Relative humidity	5...95% without condensation IEC 60068-2-3
Ambient air temperature for operation	5...122 °F (-15...50 °C) (without derating); 122...140 °F (50...60 °C) (with derating factor)
Operating altitude	<= 3280.84 ft (1000 m) without derating; 1000...4800 m with current derating 1% per 100 m
Operating position	Vertical +/- 10 degree
Product Certifications	UL, ATEX zone 2/22, ATEX INERIS, CSA, TÜV, DNV-GL
Marking	CE
Standards	UL 508C; IEC 61800-3; EN/IEC 61800-3 environment 1 category C2; EN/IEC 61800-3 environment 2 category C3; IEC 61800-5-1; IEC 61000-3-12; IEC 60721-3; IEC 61508; IEC 13849-1
Maximum THDI	<48% from 80...100% of load IEC 61000-3-12
Electromagnetic compatibility	Electrostatic discharge immunity test level 3 conforming to IEC 61000-4-2; Radiated radio-frequency electromagnetic field immunity test level 3 conforming to IEC 61000-4-3; Electrical fast transient/burst immunity test level 4 conforming to IEC 61000-4-4; 1.2/50 μς - 8/20 µs surge immunity test level 3 conforming to IEC 61000-4-5; Conducted radio-frequency immunity test level 3 conforming to IEC 61000-4-6

Environmental Class (during operation)

Environmental class (during operation)	Class 3C3 according to IEC 60721-3-3; Class 3S3 according to IEC 60721-3-3
Maximum acceleration under shock impact (during operation)	150 m/s² at 11 ms
Maximum acceleration under vibrational stress (during operation)	10 m/s² at 13...200 Hz
Maximum deflection under vibratory load (during operation)	1.5 mm at 2...13 Hz
Permitted relative humidity (during operation)	Class 3K5 according to EN 60721-3
Volume of cooling air	63402.4 Gal/hr(US) (240 m3/h)
Overvoltage category	III
Regulation loop	Adjustable PID regulator
Noise level	63.5 dB
Pollution degree	2
Ambient air transport temperature	-40...158 °F (-40...70 °C)
Ambient Air Temperature for Storage	-40...158 °F (-40...70 °C)

Ordering and shipping details

Category	US1CP4E22206
Discount Schedule	CP4E
GTIN	3606480701436
Returnability	Yes
Country of origin	IN

Packing Units

Unit Type of Package 1	PCE
Number of Units in Package 1	1
Package 1 Height	21.65 in (55.000 cm)
Package 1 Width	12.99 in (33.000 cm)
Package 1 Length	33.07 in (84.000 cm)
Package 1 Weight	85.980 lb(US) (39.000 kg)

Environmental Data Summary

Schneider Electric aims to achieve Net Zero status by 2050 through supply chain partnerships, lower impact materials, and circularity via their ongoing "Use Better, Use Longer, Use Again" campaign to extend product lifetimes and recyclability.

Environmental footprint: Carbon footprint (kg CO2 eq, Total Life cycle) 34209
Materials and Substances: Packaging made with recycled cardboard: Yes; Packaging without single use plastic: No; EU RoHS Directive: Pro-active compliance (Product out of EU RoHS legal scope); SCIP Number: 8ac43dc1-9e7e-4e1a-a3ee-665587b07cd7; REACH Regulation: REACH Declaration; California proposition 65: WARNING: This product can expose you to chemicals including: Lead and lead compounds, which is known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov
Energy efficiency: Product contributes to saved and avoided emissions: Yes
Repack and remanufacture: Take-back: No; WEEE: The product must be disposed on European Union markets following specific waste collection and never end up in rubbish bins.

Dimensions Drawings

Drives with IP21 Top Cover:

Front, Left and Rear Views provided with dimensions in mm and inches.
Key dimensions: Width 226 mm (8.9 in.), Height 673 mm (26.5 in.), Depth 271 mm (10.7 in.).

Drives Without IP21 Top Cover:

Left and Rear Views provided with dimensions in mm and inches.

Mounting and Clearance

Clearances:

X1 (Front): ≥ 100 mm (3.94 in.)
X2 (Side): ≥ 100 mm (3.94 in.)
X3 (Rear): ≥ 10 mm (0.39 in.)

Mounting Types:

Mounting Type A: Individual IP21
Mounting Type B: Side by Side IP20 (Possible, 2 Drives Only)
Mounting Type C: Individual IP20

Connections and Schema

Three-Phase Power Supply with Upstream Breaking via Line Contactor

Connection diagrams conforming to standards EN 954-1 category 1 and IEC/EN 61508 capacity SIL1, stopping category 0 in accordance with standard IEC/EN 60204-1.

Diagram includes:

Line contactor (KM1)
Circuit breakers (Q2, Q3)
Pushbuttons (S1, S2)
Transformer for control part (T1)
Drive (A1)
Notes: (1) Line choke if used; (2) Use relay R1 set to operating state Fault to switch Off the product once an error is detected.

Three-Phase Power Supply with Downstream Breaking via Contactor

Connection diagrams conforming to standards EN 954-1 category 1 and IEC/EN 61508 capacity SIL1, stopping category 0 in accordance with standard IEC/EN 60204-1.

Diagram includes:

Contactor (KM1)
Drive (A1)
Notes: (1) Line choke if used; (2) Use relay R1 set to operating state Fault to switch Off the product once an error is detected.

Control Block Wiring Diagram

Diagram shows connections for:

Safe Torque Off (STO)
Analog Output (AQ1, AQ2)
Digital Inputs (DI1-DI6)
Reference potentiometer
Analog Input (Al1, Al2, Al3)
Relay outputs (R1A, R1B, R1C; R2A, R2C; R3A, R3C)
Sensor Connection: It is possible to connect either 1 or 3 sensors on terminals Al2 or Al3.

Sink / Source Switch Configuration

This switch adapts the operation of the logic inputs to the technology of the programmable controller outputs.

Set the switch to Source (factory setting) if using PLC outputs with PNP transistors.
Set the switch to Ext if using PLC outputs with NPN transistors.

Diagrams illustrate:

Switch Set to SRC (Source) Position Using the Output Power Supply for the Digital Inputs
Switch Set to SRC (Source) Position and Use of an External Power Supply for the DIs
Switch Set to SK (Sink) Position Using the Output Power Supply for the Digital Inputs
Switch Set to EXT Position Using an External Power Supply for the DIs

Performance Curves

Derating Curves:

The graph shows derating curves based on ambient temperature and switching frequency.

40 °C (104 °F) - Mounting type A, B and C
50 °C (122 °F) - Mounting type A, B and C
60 °C (140 °F) - Mounting type B and C

Legend:

In: Nominal Drive Current
SF: Switching Frequency

Technical Illustration

Dimensions:

Diagrams show detailed dimensions for Drives With IP21 Top Cover and Drives Without IP21 Top Cover.

Image of product / Alternate images

Visual representations of the Altivar Process ATV630D45N4 are provided.

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