Black & Decker Air Station Inflator/Compressor Instruction Manual

Welcome to the Black & Decker World of Power Tools

This manual provides instructions for the Black & Decker Air Station Inflator/Compressor, models 9528, 9528S, 9528-2, and TS850, which includes the Air Accelerator™ Attachment. Black & Decker products are built with uncompromising standards of quality to provide years of trouble-free service.

Your inflator comes equipped with two inflator nozzles for various inflation needs, from bicycle tires to rubber boats. One nozzle can also be used for blowing out dirt from small spaces.

The Air Accelerator Attachment is designed to significantly reduce inflation time for large inflatables such as air mattresses, rubber boats, and inflatable toys by increasing the airflow.

Please take a few minutes to read this manual to ensure you get the most out of your Black & Decker tool. Remember to send in your owner's registration card.

Safety Instructions

General Safety Precautions

WARNING: When using Electric Tools, basic safety precautions should always be followed to reduce risk of fire, electric shock, and personal injury.

1. KEEP WORK AREA CLEAN: Cluttered areas and benches invite injuries.
2. CONSIDER WORK AREA ENVIRONMENT: Don't expose power tools to rain. Don't use power tools in damp or wet locations. Keep work area well lit.
3. GUARD AGAINST ELECTRIC SHOCK: Prevent body contact with grounded surfaces (e.g., pipes, radiators, ranges, refrigerator enclosures).
4. KEEP CHILDREN AWAY: All visitors should be kept away from the work area. Do not let visitors contact the tool or extension cord.
5. STORE IDLE TOOLS: When not in use, tools should be stored in a dry, high, or locked-up place, out of reach of children.
6. DON'T FORCE TOOL: It will do the job better and safer at the rate for which it was intended.
7. USE RIGHT TOOL: Don't force a small tool or attachment to do the job of a heavy-duty tool. Don't use a tool for a purpose not intended.
8. DRESS PROPERLY: Do not wear loose clothing or jewelry, as they can be caught in moving parts. Rubber gloves and non-skid footwear are recommended for outdoor work. Wear protective hair covering for long hair.
9. USE SAFETY GLASSES: Also use a face or dust mask if the operation is dusty.
10. DON'T ABUSE CORD: Never carry the tool by the cord or yank it to disconnect from a receptacle. Keep the cord from heat, oil, and sharp edges.
11. SECURE WORK: Use clamps or a vise to hold work. This is safer than using your hand and frees both hands to operate the tool.
12. DON'T OVERREACH: Maintain proper footing and balance at all times.
13. MAINTAIN TOOLS WITH CARE: Keep tools sharp and clean for better and safer performance. Follow instructions for lubricating and changing accessories. Inspect tool cords periodically and have damaged cords repaired by an authorized service facility. Inspect extension cords periodically and replace if damaged. Keep handles dry, clean, and free from oil and grease.
14. DISCONNECT TOOLS: When not in use, before servicing, and when changing accessories (like blades or bits), disconnect the tool.
15. REMOVE ADJUSTING KEYS AND WRENCHES: Make it a habit to check that keys and wrenches are removed from the tool before turning it on.
16. AVOID UNINTENTIONAL STARTING: Do not carry a plugged-in tool with a finger on the switch. Ensure the switch is OFF when plugging in.
17. OUTDOOR USE EXTENSION CORDS: If using the tool outdoors, use only extension cords marked for outdoor use. More information on extension cords is on page 7.
18. STAY ALERT: Watch what you are doing. Use common sense. Do not operate the tool when tired.
19. CHECK DAMAGED PARTS: Before further use, carefully check any damaged guard or other part to ensure it will operate properly. Check for alignment, binding, breakage, mounting, or any other conditions affecting operation. Defective parts should be repaired or replaced by an authorized service center. Have defective switches replaced by an authorized service center. Do not use the tool if the switch does not operate correctly.
20. DO NOT OPERATE portable electric tools near flammable liquids or in gaseous or explosive atmospheres. Motors in these tools normally spark, and the sparks might ignite fumes.

SAVE THESE INSTRUCTIONS

Additional Safety Rules for Inflators

1. Inflate items only to their manufacturer's recommendations or less.
2. Do not leave the Inflator running unattended. It could burst tires or other items. (Maximum capacity - 150 p.s.i.)
3. Never "horseplay". High pressure air is dangerous. Do not direct air-flow at yourself or others.
4. Never carry the inflator by the hose.
5. Operate only with the accessories included.
6. Turn off and unplug the Inflator when not in use.
7. Allow the Inflator to cool for 30 minutes before storing it.

Operation and Features

Power Requirements

Ensure your power supply matches the nameplate marking (120 Volts 50/60 Hz or "AC only"). The tool must be operated with alternating current (normal 120-volt house current) and never with direct current.

A voltage decrease of more than 10 percent can cause loss of power and overheating. All Black & Decker tools are factory tested. If the tool does not operate, check the power supply.

A full discussion of Double Insulation can be found on page 7.

Polarized Plug

This product may be supplied with a polarized plug, which has one blade wider than the other. This plug fits into a polarized outlet only one way. If the plug does not fit fully into your outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install a proper polarized outlet. Do not modify this plug.

Diagram Description: A polarized plug with one wider blade.

Switch

The "OFF" - "ON" switch is located at the rear of the inflator, above the cord, in the cavity that serves as a carrying handle. To turn the tool on, slide the switch to the right, exposing the word "ON". To turn it off, slide the switch to the left, exposing the word "OFF".

Diagram Description: The switch is located in a recessed area at the rear of the unit.

Air Hose and Universal Valve Adaptor

Your Inflator is provided with a 6-foot long hose and a permanently attached Universal Valve Adaptor.

To attach the hose, screw the plastic threaded fitting into the hole in the ribbed end of the tool (the end opposite the cord). CAUTION: DO NOT OVER-TIGHTEN THE PLASTIC THREADS.

After running the inflator in a non-pressurized condition for about five minutes, observe that the hose fitting may become loose. This is normal. While the tool is still warm, tighten the fitting snugly (up to two full turns). It should not work loose again.

For a leak-free connection, the use of Teflon® plastic tape on the threads is recommended (available at local hardware stores).

To operate the valve adaptor, position the lever straight up. Push the valve adaptor down over the threaded section of a tire valve or one of the provided accessories. Press the lever down to lock it in place over the threads.

Diagram Description: A 6-foot hose connected to the Air Station. The Universal Valve Adaptor is at the end of the hose. Another diagram shows the adaptor with a lever, illustrating how to lift the lever to release it. A third diagram shows the adaptor being attached to a tire valve, with instructions to push down and press the lever.

NOTE: Make sure the Universal Valve Adaptor is firmly locked in place before turning the Inflator on.

Nozzles

The Extension Nozzle and the Needle Inflator Nozzle are provided with your tool. Both nozzles can be stored in the bottom of the tool.

Diagram Description: A line drawing shows the Extension Nozzle and the Needle Inflator Nozzle. Another diagram shows the bottom of the tool where these nozzles can be stored.

CAUTION: DO NOT USE THIS TOOL TO INFLATE TIRES WITH SPLIT RIMS.

Pressure Gauge

Your Air Station is equipped with a built-in pressure gauge that provides readings in P.S.I. (pounds per square inch). The gauge is located on the top of the Inflator.

To obtain an accurate pressure measurement, turn the Inflator OFF when reading the gauge. This procedure eliminates back pressure that can cause an inaccurate reading. The gauge has an accuracy of +/- 3% at any pressure reading.

Diagram Description: A close-up of the top of the Air Station unit showing the "PRESSURE GAUGE".

Air Accelerator Attachment

The Air Accelerator Attachment is ideal for inflating or deflating air mattresses, small boats, inflatable toys, and other items requiring a large volume of low-pressure air.

It is designed to couple the Air Station's airflow with air drawn from outside to produce a low-pressure airflow that drastically reduces inflation times.

The attachment comes with three nozzles of varying sizes and an enlargement collar for different inflatable valve sizes.

Inflation:

1. Select the best fitting nozzle for your inflatable and install it on the end of the Air Accelerator Attachment marked with an arrow.
2. Use the enlargement collar with the largest nozzle if the inflatable's air inlet is extra large.
3. The attachment can be used without nozzles if the inflatable's valve is large enough. Insert the output end (direction arrow toward inflatable) into the valve.
4. Install the Universal Valve Adaptor from your Air Station onto the side inlet tube of the Air Accelerator Attachment. Align the dot on the back section of the attachment with the word "INFLATE".
5. Insert the nozzle into the inflatable and turn on the Air Station.

When using the Air Accelerator Attachment, disregard the pressure gauge reading, as it only measures pressure at the inflator, not in the inflatable.

Many inflatables have an internal flap that prevents air loss. Ensure the nozzle or attachment end pushes this flap out of the way for proper inflation.

Deflation:

To deflate items, remove and reverse the direction of the Air Accelerator Attachment (airflow always in the direction of the arrow). Rotate the rear section to align the dot with the word "DEFLATE", closing the windows. Push the nozzle into the valve far enough to move the flap out of the way.

Diagram Description: A diagram shows the Air Accelerator Attachment with its components: a side inlet tube, an airflow arrow, a nozzle, and an optional enlargement collar. Another diagram illustrates the attachment being used for inflation, showing the "INFLATE" setting and airflow. A third diagram shows the attachment being used for deflation, indicating the "DEFLATE" setting and reversed airflow.

Hint: If an inflatable is not firm enough, rotate the windows closed and place your thumb over the DEFLATE end to connect the inflator directly.

The smallest nozzle is included for inflatables with very small inflation holes, though it may not significantly improve inflation time.

Larger inflation holes on inflatables allow for faster inflation and deflation.

The Air Accelerator Attachment can also be used with the Black & Decker Air Pump and other 120-volt inflators.

Maintenance

Cleaning Plastic Parts

Turn OFF and Unplug the Inflator before cleaning.

Use only mild soap and a rag dampened with hot water to clean the plastic parts. Avoid all other types of detergents, cleaners, or solvents, which might contain chemicals that could seriously damage the plastic.

Extension Cords

Double insulated tools have 2-wire cords and can be used with 2-wire or 3-wire extension cords. Only round jacketed extension cords should be used, and it is recommended that they be listed by Underwriter's Laboratories (U.L.). If the extension cord will be used outdoors, it must be suitable for outdoor use. The letters "WA" on the cord jacket indicate suitability for outdoor use.

An extension cord must have adequate wire size (AWG - American Wire Gauge) for safety and to prevent loss of power and overheating. A smaller gauge number indicates a greater cable capacity (e.g., 16 gauge has more capacity than 18 gauge). When using multiple extensions to achieve total length, ensure each individual extension meets the minimum wire size requirement.

Before using an extension cord, inspect it for loose or damaged wires, damaged insulation, and defective fittings. Make any needed repairs or replace the cord if necessary. Black & Decker offers U.L. listed extension cords for outdoor use.

Double Insulation

Your tool is DOUBLE-INSULATED to provide added safety. This means it is constructed with two separate "layers" of electrical insulation, or one double thickness of insulation, between you and the tool's electrical system. Tools built with this system are not intended to be grounded, hence they have a two-prong plug. This allows you to use any conventional 120-volt electrical outlet without concern for a ground connection.

NOTE: DOUBLE-INSULATION does not replace normal safety precautions. The insulation system is for added protection against injury from possible electrical insulation failure within the tool.

CAUTION: When servicing Double-Insulated Tools, USE ONLY IDENTICAL REPLACEMENT PARTS. Replace or repair damaged cords.

Accessories and Warranty

Accessories

The accessories supplied with your Inflator are the only ones recommended for use with this tool. The provided accessories include:

• 1 Extension Nozzle
• 1 Needle Inflator Nozzle
• 1 Air Accelerator Attachment
• 3 Accelerator Nozzles (including enlargement collar)

These accessories are available at extra cost from your local dealer or a Black & Decker Service Center. For assistance in locating any accessory, please contact:

Black & Decker (U.S.) Inc.
Consumer Service Department
626 Hanover Pike
P.O. Box 618
Hampstead, MD 21074-0618

Warranty

Black & Decker (U.S.) Inc. warrants this product for two years against any defects due to faulty material or workmanship. Please return the complete unit, transportation prepaid, to the seller (if a participating retailer) for free replacement. Proof of purchase may be required. Alternatively, the unit may be returned to a Black & Decker Service Center or Authorized Service Station (listed under "Tools, Electric" in the yellow pages) for free replacement or repair at Black & Decker's option. This warranty does not apply to accessories.

This warranty gives you specific legal rights, and you may have other rights that vary from state to state. For any questions, contact your nearest Black & Decker Service Center Manager.

For product inquiries, you can call toll-free between 8:00 a.m. and 8:00 p.m. ET, seven days a week, at 1-800-762-6672.

Like most Black & Decker tools, this tool is listed by Underwriter's Laboratories to ensure it meets stringent safety requirements.

Symbol Description: A symbol indicating the product is listed by Underwriters Laboratories, Inc. [UL Listed]

Form No. 159143 (DEC93-CD-1) Copyright ©1992, 1993 Black & Decker. Printed in U.S.A.

Black & Decker (U.S.) Inc., U.S. Power Tools Group, 701 E. Joppa Rd., Towson, MD 21204 U.S.A.