Black & Decker 300 Amp Jump-Starter/Inflator Instruction Manual

Introduction

Thank you for choosing the Black and Decker® 300 Amp Jump-Starter/Inflator. This compact jump-starter is unique in the amount of energy it can supply for its size. The internal battery is a high density sealed, lead-acid battery that stores and delivers energy comparable to full-sized ordinary jump-starters. Please read this guide carefully before use to ensure optimum performance and avoid damage to the unit or items that you are using it with.

The Black and Decker® 300 Amp Jump-Starter/Inflator is a compact, durable, portable jump-start system for vehicles that have a standard 12 volt battery system. This self-contained, rechargeable system will start most vehicles without the need for a host vehicle or 12 volt DC power supply. It can also be used as a portable source of 12 volt DC electric power in remote locations and/or emergency situations. It is ideal for use with 12 volt DC cordless, portable, rechargeable products and DC/AC power inverters.

Features

• Keyless ON/OFF Power Switch
• Built-in non-spillable, maintenance-free, heavy duty, 9 amp/hour, sealed, lead-acid battery
• Built-in LED Area Light
• Easy-to-read LED battery charge status indicators
• 12 Volt DC Outlet for powering/recharging 12 volt DC appliances
• Reverse polarity connection warning indicator
• Alternator voltage check
• Built-in portable inflator for vehicle tires and recreational inflatables
• Cordless/rechargeable, includes 120 Volt AC and 12 Volt DC Charging Adapters
• Requires no maintenance (other than recharging) for optimum operation
• Heavy duty cables and clamps
• Exclusive cable storage channels keep jumper cables out of the way until needed

Safety Guidelines and Definitions

DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

CAUTION (without symbol): Indicates a potentially hazardous situation which, if not avoided, may result in property damage.

Risk of Unsafe Operation: When using tools or equipment, basic safety precautions should always be followed to reduce the risk of personal injury. Improper operation, maintenance or modification of tools or equipment could result in serious injury and property damage. Read and understand all warnings and operating instructions before using any tool or equipment.

General Safety Warnings and Instructions for All Appliances

• Read all instructions before operating product. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.
• Avoid Dangerous Environments: Don't use appliances in damp or wet locations. Don't use appliances in the rain.
• Keep Children Away: All visitors should be kept at a distance from work area.
• Store Idle Appliances Indoors: When not in use, appliances should be stored indoors in a dry, high, or locked-up place, out of reach of children.
• Don't Force Appliance: It will do the job better and with less likelihood of injury at the rate for which it was designed.
• Use Right Appliance: Do not use the appliance for any job except that for which it is intended.
• Dress Properly: Do not wear loose clothing or jewelry. They can be caught in moving parts. Rubber gloves and substantial, non-skid footwear are recommended when working outdoors. Wear protective hair covering to contain long hair.
• Use Safety Glasses and Other Safety Equipment: Use safety goggles or safety glasses with side shields, complying with applicable safety standards and, when needed, a face shield. Also use a face or dust mask if operation is dusty. Use a hard hat, hearing protection, gloves, safety shoes and dust collection systems when specified or required.
• Don't Abuse Cord: Never carry appliance by cord or yank it to disconnect from receptacle. Keep cord from heat, oil, and sharp edges.
• Don't Overreach: Keep proper footing and balance at all times.
• Disconnect Appliances: Disconnect the appliance from the power supply when not in use, before servicing, and when changing accessories.
• Avoid Unintentional Starting: Don't carry plugged-in appliance with finger on switch. Be sure switch is off when plugging in.
• GFCI Protection: Ground Fault Circuit Interrupter (GFCI) protection should be provided on the circuits or outlets to be used.
• Use of Accessories and Attachments: The use of any accessory or attachment not recommended for use with this appliance could be hazardous.
• Stay Alert: Watch what you are doing. Use common sense. Do not operate tool when you are tired.
• Check Damaged Parts: Before further use, a guard or other part that is damaged should be carefully checked. Have defective parts repaired or replaced by an authorized service center.
• Do Not Operate near Flammable Liquids: Motors normally spark and may ignite fumes.
• Outdoor Use Extension Cords: Use only extension cords intended for outdoor use.

Extension Cord Gauge Chart

Extension Cords: Make sure your extension cord is in good condition and heavy enough for the current. An undersized cord causes voltage drop and overheating. Use the next heavier gauge if in doubt.

WARNING: This product or its power cord contains lead, a chemical known to the State of California to cause cancer and birth defect or other reproductive harm. Wash hands after handling.

WARNING: BURST HAZARD: Do not use the unit for charging dry-cell batteries. Use only for charging/boosting LEAD-ACID batteries. Not intended for low-voltage electrical systems other than starter-motor applications.

WARNING: SHOCK HAZARD:

• Ensure extension cord is properly wired, same pin size, and large enough gauge.
• Do not operate unit with damaged cord or plug. Do not disassemble; take to a qualified technician. Incorrect reassembly risks shock or fire and voids warranty.
• Use only manufacturer-recommended attachments.
• NEVER submerge unit in water; do not expose to rain, snow, or use when wet.
• Disconnect from power source before maintenance or cleaning.

WARNING: RISK OF EXPLOSIVE GASES:

• Batteries generate explosive gases. Read manual and follow instructions.
• Follow battery manufacturer's instructions. Review cautionary markings.
• Unit produces arcs/sparks; place at least 18 inches above floor in enclosed areas.
• This unit is NOT FOR USE BY CHILDREN AND SHOULD ONLY BE OPERATED BY ADULTS.

CAUTION: TO REDUCE THE RISK OF INJURY OR PROPERTY DAMAGE:

• Pull plug, not cord, when disconnecting AC adapter.
• NEVER attempt to jump-start or charge a frozen battery.
• Use only supplied AC or DC Charging Adapter.
• Vehicles with computerized systems may be damaged; read owner's manual.
• Have immediate assistance available when working with lead-acid batteries.
• Always wear protective eyewear; battery acid can cause blindness/burns. Know first aid procedures.
• Have fresh water and soap nearby.
• If battery acid contacts skin or clothing, wash immediately with soap and water for at least 10 minutes and seek medical attention.

Additional Safety Warnings

• Never smoke or allow sparks/flame near vehicle battery, engine, or power station.
• Remove personal metal items (rings, bracelets, watches) when working with lead-acid batteries.
• Do not wear vinyl clothing when jump-starting; friction can cause static sparks.
• Jump-start procedures should only be performed in a safe, dry, well-ventilated area.
• Always store battery clamps when not in use. Never touch battery clamps together.
• Keep unit, clamps, cords, clothing, and body parts away from moving vehicle parts.
• Never allow RED and BLACK clamps to touch each other or another common metal conductor.
• Connection for Negative-Grounded Systems (Most Common): Connect POSITIVE (RED) clamp to POSITIVE battery post. Connect NEGATIVE (BLACK) clamp to vehicle chassis or engine block away from the battery (not carburetor, fuel lines, or sheet metal). Connect to a heavy gauge metal part of the frame or engine block. Refer to vehicle manual.
• Connection for Positive-Grounded Systems (Rare): Connect NEGATIVE (BLACK) clamp to NEGATIVE battery post. Connect POSITIVE (RED) clamp to vehicle chassis or engine block away from the battery. Refer to vehicle manual.
• If connections are incorrect, the Reverse Polarity Indicator will light (red) and the unit will beep. Disconnect and reconnect with correct polarity.
• Always disconnect the NEGATIVE (BLACK) jumper cable first, followed by the POSITIVE (RED) jumper cable (except for positive grounded systems).
• Do not expose battery to fire or intense heat; it may explode. Protect exposed terminals with tape before disposal.
• Place unit as far from battery as DC cables permit.
• Never allow battery acid to contact the unit.
• Do not operate in a closed area or restrict ventilation.
• First Aid - SKIN: If battery acid contacts skin, rinse with water, then wash with soap and water. Seek medical attention if irritation occurs.
• First Aid - EYES: If battery acid contacts eyes, flush immediately with water for at least 15 minutes and seek medical attention.
• IMPORTANT: Unit is partially charged. Fully charge for 24 hours before first use using AC method. Cannot overcharge with AC method.
• Keep all ON/OFF switches OFF when charging or not in use.
• Never insert anything other than supplied cords into the 12 volt DC power outlet.
• Do not use non-recommended accessories.
• Do not use unit for appliances needing more than 5 amps from the 12 volt DC outlet.
• System is designed for 12 volt DC battery systems ONLY. Do not connect to 6 or 24 volt systems.
• Not designed as a replacement for a vehicular battery. Do not operate a vehicle without a battery.
• Excessive engine cranking can damage starter motor. Discontinue if engine fails to start after recommended attempts.
• Do not use this jump-starter on a watercraft.
• Keep unit upright during storage, use, and recharging. Protect from direct sunlight, heat, and moisture.
• Read and understand this manual before using.

SAVE THESE INSTRUCTIONS

FCC Compliance

This device complies with part 15 of the FCC rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) This device must accept any interference received, including interference that may cause undesired operation. This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference to radio communications. However, there is not guarantee that interference to radio or television reception, which can be determined by turning the equipment off and on, user is encouraged to try to correct the interference by one or more of the following measures:

• Reorient or relocate the receiving antenna.
• Increase the separation between equipment and receiver.
• Connect equipment into an outlet on a circuit different from that to which the receiver is connected.
• Consult the dealer or an experienced radio/TV technician for help.

Controls and Indicators

Front View:

• 1. Built-in LED Area Light
• 2. Charging Port for 120 Volt AC Charging Adapter
• 3. Alternator Check Indicator
• 4. 12 Volt DC Outlet
• 5. LED Battery Status Indicators
• 6. Battery Charge Level Pushbutton
• 7. Jump-Starter Power Switch

Back View:

• 8. Reverse Polarity Indicator
• 9. Area Light Power Switch
• 10. Air Pressure Gauge
• 11. Inflator Power Switch
• 12. Positive (+) Red Clamp
• 13. Negative (-) Black Clamp
• 14. Air Hose
• 15. Connector (Chuck)

Applications

• Jump-start most vehicle batteries with a standard 12 volt DC system (small truck, car, RV, tractor, etc.).
• Operate 12 volt DC accessories (fans, worklights, air inflators, spotlights, TVs, radios, etc.) using the 5 amp rated 12 volt DC accessory outlet. Can quick-charge a cellular phone with its 12V DC adapter cord.
• Illuminate areas under the hood, inside tents, and work areas.
• Inflate tires, air mattresses, basketballs, volleyballs, and more using the built-in inflator.

Charging / Recharging

Lead-acid batteries require routine maintenance for a full charge and long life. Batteries lose energy from self-discharge. Periodic charging is needed. If the unit is not used frequently, recharge at least every 60 days.

Check battery charge level by pressing the battery status button. Recharge when only one red LED lights.

Note: Unit is delivered partially charged. Fully charge before first use. Initial AC charge should be for 24 hours.

Recharging after each use prolongs battery life. Frequent heavy discharges or overcharging reduce battery life. Recharge using AC or DC adapter.

120 Volt AC Charging Method

Use the UL listed AC adapter. Ensure Jump-Starter Power Switch and Area Light Power Switch are OFF during charging. Battery Charge Status LEDs will light automatically. Charge until three red and one green LED indicators are lit. Continue for 1-2 hours, then disconnect. The unit cannot be overcharged using this method.

12 Volt DC Charging Method

Use the 12 Volt DC adapter. Ensure Jump-Starter Power Switch and Area Light Power Switch are OFF. Insert the gold-tipped adapter plug into the vehicle's 12 volt DC accessory outlet. Insert the silver-tipped end plug into the unit's 12 volt DC accessory outlet. Charge until the green FULL indicator lights when the battery status pushbutton is pressed. DO NOT EXCEED 4 HOURS MAXIMUM. Remove charging cord and store safely. CAUTIONS: Do not leave unit unattended while charging. Do not recharge using DC method for more than 4 hours to avoid shortening battery life.

Notes: Ensure all functions are OFF during recharge. Some vehicles require ignition to be in accessory position for the outlet to power.

Viewing Battery Charge Status

Press the Battery Status Pushbutton. Four LEDs indicate charge level: one light means recharge needed, all four lit means fully charged.

Jump-Starter Operation

The Jump-Starter is equipped with an ON/OFF Power Switch. Ensure connections are made properly before turning ON.

1. Turn OFF vehicle ignition and all accessories (radio, A/C, lights, etc.). Place vehicle in Park and set the emergency brake.
2. Ensure the Jump-Starter Power Switch is OFF.
3. Remove jumper clamps from tabs. Connect the red clamp first, then the black clamp.
4. For Negative-Grounded Systems (Most Common):
• Connect POSITIVE (+) RED clamp to the vehicle battery's positive terminal.
• Connect NEGATIVE (-) BLACK clamp to the vehicle chassis or a solid, non-moving metal component or body part, away from the battery. Never clamp directly to the NEGATIVE battery terminal or a moving part. Refer to vehicle manual.
5. For Positive-Grounded Systems (Rare):
• Connect NEGATIVE (-) BLACK clamp to the vehicle battery's negative terminal.
• Connect POSITIVE (+) RED clamp to the vehicle chassis or a solid, non-moving metal component or body part, away from the battery. Never clamp directly to the POSITIVE battery terminal or a moving part. Refer to vehicle manual.
6. When clamps are connected properly, turn the Jump-Starter Power Switch ON.
7. Turn ON ignition and crank the engine in 5-6 second bursts until engine starts.
8. Turn the Jump-Starter Power Switch OFF.
9. Disconnect the negative (-) engine or chassis clamp first, then disconnect the positive (+) battery clamp.

FOLLOW ALL SAFETY INSTRUCTIONS FOUND IN THIS MANUAL.

CAUTIONS: RISK OF PROPERTY DAMAGE:

• If connections are incorrect, the Reverse Polarity Indicator will light (red) and beep. Disconnect and reconnect with correct polarity.
• If vehicle fails to start, turn OFF ignition, turn OFF Jump-Starter Power Switch, disconnect leads, and contact a qualified technician.
• Recharge unit fully after each use.

WARNINGS:

• Jump-Starter Power Switch should be OFF prior to jump-starting.
• Use ONLY on vehicles with 12 volt DC battery systems.
• Never touch red and black clamps together; this can cause dangerous sparks, arcing, or explosion.
• Vehicles with computerized systems may be damaged; read vehicle manual.
• Excessive engine cranking can damage starter motor. Discontinue if engine fails to start after recommended attempts.
• After use, turn the Jump-Starter Power Switch OFF.
• Replace worn or defective parts immediately. Contact Customer Service at 1-800-544-6986.

12 Volt DC Portable Power Supply

This portable power source can be used with all 12 volt DC accessories equipped with a male accessory outlet plug and rated up to 5 amps.

1. Lift up the cover of the unit's 12 volt DC outlet.
2. Insert the 12 volt DC plug from the appliance into the 12 volt accessory outlet on the unit. DO NOT EXCEED A 5 AMP LOAD.
3. Switch on the appliance and operate as usual.
4. Periodically press the battery charge level pushbutton to check battery status.

Emergency Area Light

The area light is controlled by the Area Light Power Switch on the front panel. Ensure the lamp is turned OFF when the unit is being recharged or stored.

Alternator Check

1. Make sure the Jump-Starter Power Switch is turned OFF.
2. Remove jumper clamps from clamp tabs and connect to vehicle (refer to "Jump-Starter" section for polarity notes).
3. Start the engine.
4. Turn all vehicle accessories OFF.
5. Turn the Jump-Starter Power Switch ON.
6. Observe the Alternator Check Indicator. A solid green LED indicates a good alternator. A solid red LED indicates a bad alternator.

Note: This check may not be accurate for every make, manufacturer, and model of vehicle. Check only 12 volt systems.

Portable Inflator

The built-in 12 volt DC inflator is designed for vehicle tires and recreational inflatables. Three different sized nozzles are supplied. Each nozzle clips onto the standard tire valve connector at the end of the inflator hose. Nozzles are stored inside the hose hatch. The inflator hose with tire fitting is stored in a retaining channel on the rear of the unit. The ON/OFF Switch is located on the back of the Main Unit. The inflator can operate long enough to fill up to 3 average sized tires before the battery needs recharging.

To use, remove the air hose from the storage hatch and fit an appropriate nozzle. The ON/OFF switch controls power to the inflator and gauge light. Return hose to storage after use.

WARNING: BURST HAZARD:

• The inflator can inflate up to 120 psi. To avoid over-inflation, follow instructions on articles to be inflated. Never exceed recommended pressures. Bursting articles can cause serious injury.
• Always check pressure with the pressure gauge.
• Never leave the inflator unattended while in use.

CAUTION: RISK OF PROPERTY DAMAGE:

Do not operate inflator continuously for extended periods (approx. 10 minutes) as it may overheat. It will automatically shut down. Turn OFF the Inflator Power Switch immediately. Restart after a cooling down period of approx. 10 minutes.

Inflating Tires or Products With Valve Stems

1. Place connector (chuck) on valve stem.
2. Ensure connector is pushed on as far as possible before closing thumb latch.
3. Make sure latch is secure.
4. Turn ON the Inflator Power Switch.
5. Check pressure with the pressure gauge.
6. When desired pressure is reached, open thumb latch and remove connector.
7. Turn OFF Inflator Power Switch.
8. Allow unit to cool before storing.
9. Store inflator hose and tire fitting in storage compartment.
10. Recharge the unit before storing.

Inflating Other Inflatables Without Valve Stems

1. Select the appropriate nozzle (located inside back cover).
2. Insert appropriate adapter (e.g., needle) into connector (chuck) and close thumb latch.
3. Small items like volleyballs, footballs inflate rapidly.
4. Insert adapter into item to inflate to appropriate pressure.
5. Turn ON the Inflator Power Switch and inflate to desired pressure or fullness.
6. Remove adapter.
7. Switch the Inflator Power Switch OFF.
8. Recharge the unit before storing.

Care and Maintenance

Charging/Recharging

This product has a sealed lead-acid battery that should be kept fully charged. Recharge before first use, immediately after each use, and every 60 days if not used. Failure to do so may reduce battery life dramatically. Refer to the "Charging/Recharging" section.

Battery Replacement/Disposal

It is recommended that the unit be returned to the manufacturer for battery replacement. Contact Customer Service toll-free at 1-800-618-5178.

Battery Disposal

Contains a maintenance-free, sealed, non-spillable, lead-acid battery that must be disposed of properly. Recycling is required; contact your local authority for information. Failure to comply with local, state, and federal regulations can result in fines or imprisonment. For more information on recycling this battery, call toll-free 1-800-618-5178.

WARNINGS:

• Do not dispose of the battery in fire, as this may result in an explosion.
• Before disposing of the battery, protect exposed terminals with heavy-duty electrical tape to prevent shorting (shorting can result in injury or fire).
• Do not expose battery to fire or intense heat, as it may explode.

Accessories

Recommended accessories are available from your local dealer or authorized service center. For assistance, call 1-800-544-6986.

WARNING: The use of any accessory not recommended for use with this tool could be hazardous.

Service Information and Warranty

Service Information

Black & Decker Service Centers are staffed with trained personnel for efficient and reliable service. For technical advice, repair, or genuine factory replacement parts, contact the Black & Decker location nearest you. Find your local service location in the yellow pages under "Tools-Electric" or call 1-800-544-6986 or visit www.blackanddecker.com.

Full Two-Year Home Use Warranty

Black & Decker (U.S.) Inc. warrants this product for two years against defects in material or workmanship. The defective product will be replaced or repaired at no charge. Options include returning to the retailer (within their policy, usually 30-90 days, proof of purchase may be required) or taking/sending the product (prepaid) to a Black & Decker owned or authorized Service Center for repair or replacement at their option (proof of purchase may be required). Service Centers are listed in the yellow pages and on www.blackanddecker.com.

This warranty does not apply to accessories. This warranty gives you specific legal rights which may vary by state or province. Contact your nearest Black & Decker Service Center manager with any questions. This product is not intended for commercial use.

Free Warning Label Replacement

If warning labels become illegible or are missing, call 1-800-544-6986 for a free replacement.

Specifications

• Boost Ampere: 300 instantaneous cranking amps
• Battery Type: Sealed, high energy density, AGM, lead-acid, rechargeable, maintenance-free, 12 volt DC
• Area Light: Light Emitting Diode (LED)
• Booster Cables: 6 AWG cables with 300 Amp heavy duty clamps
• Accessory Outlet: Self-resetting breaker 5 amps

Import Information

Imported by: Black & Decker (U.S.) Inc., 701 E. Joppa Rd., Towson, MD 21286 U.S.A.