GDW Tow Bar for Mercedes Vaneo (2002+)
Reference: 1347
Manufacturer: GDW nv
Product Overview
This document provides installation instructions and technical specifications for the GDW tow bar, reference number 1347, designed for the Mercedes Vaneo vehicle model manufactured from March 2002 onwards.
EEC Approval Number: e6*94/20*0335*00
Towing Capacities:
- D/ (Vertical load): 7.80 KN
- S/ (Weight on ball): 50 kg
- Max. (Towing weight): 750 kg
- (Note: The '0000 kg' entry appears to be a placeholder or error in the original document.)
GDW nv is the manufacturer, located at Hoogmolenwegel 23, B-8790 Waregem. Contact details are available via TEL. 32(0)56 60 42 12(5), FAX. 32(0)56 60 01 93, Email: gdw@gdwtowbars.com, and Website: www.gdwtowbars.com.
Technical Specifications
Bolt and Nut Torque Values
All bolts and nuts are quality 8.8 unless otherwise specified.
| Bolt Type | Torque (Nm) | Torque (kgm) | Specification |
|---|---|---|---|
| M6 | 10.8 | 1.1 | DIN 912, DIN 931, DIN 933, DIN 7991 |
| M12 | 88.3 | 9.0 | DIN 912, DIN 931, DIN 933, DIN 7991 |
| M8 | 25.5 | 2.60 | DIN 912, DIN 931, DIN 933, DIN 7991 |
| M14 | 137 | 14.0 | DIN 912, DIN 931, DIN 933, DIN 7991 |
| M10 | 52.0 | 5.30 | DIN 912, DIN 931, DIN 933, DIN 7991 |
| M16 | 211.0 | 21.5 | DIN 912, DIN 931, DIN 933, DIN 7991 |
Quality 10.9 Bolts:
| M6 | 13.7 Nm or 1.4 kgm | M8 | 35.3 Nm or 3.6 kgm | M10 | 70.6 Nm or 7.20 kgm |
| M12 | 122.6 Nm or 12.5 kgm | M14 | 194 Nm or 19.8 kgm | M16 | 299.2 Nm or 30.5 kgm |
Clearance Specifications
The clearance must be guaranteed according to Appendix VII, diagram 30 of guideline 94/20/EG. This includes specific angular and linear measurements for the tow bar attachment points relative to the vehicle chassis. For example, minimum clearance of 140mm, 65mm, 32mm, 55mm and maximum angles of 45° and 30° are indicated in the diagrams.
Consideration must be given to the permissible total weight of the vehicle when installing the tow bar.
Installation Instructions
- Completely remove the plastic protection from the underside of the vehicle. Loosen the exhaust from its rubbers and, if necessary, remove the spare wheel.
- Place the mounting plates (f) against the outside of the chassis beams, ensuring points (A) and (B) align with the provided holes in the chassis. On the right side of the vehicle, attach the mounting piece (e) onto the inserted bolts, loosely fitting the necessary washers and bolts.
- Position the tow bar by aligning points (A) and (B) with the bolts on the left side of the vehicle and points (C) with the corresponding points on the mounting piece (e). Ensure the mounting plate (i) is positioned on top of the tube. Insert all necessary bolts, washers, and nuts, and then tighten everything firmly.
- Install the components labeled (*) and (P) and tighten them securely.
- Reattach the plastic protection. Make an incision in the center of the bumper measuring 130x80mm (as shown in diagrams/photos). Reattach the exhaust system.
Parts List (Composition)
- 1 x Tow bar reference 1347
- 1 x Ball T43M006
- 4 x Bolts M12x70
- 8 x Safety washers M12
- 2 x Bolts M12x90
- 2 x Nuts M12
- 2 x Bolts M12x35
- 4 x Bolts M10x90
- 4 x Nuts M10
- 4 x Safety washers M10
- 4 x Mounting tubes (g) – 63mm
- 2 x Mounting tubes (h) – 56mm
- 1 x Mounting piece (i)
- 2 x Mounting plates (f)
- 1 x Mounting plate (e)
- 1 x Plug plate P03 (P)
- 1 x Security shackle (-s)
Note: Please consult your car dealer or owner's manual for the maximum permissible towing mass. Remove any bitumen coating on the fastening points for the tow bar. When drilling, be careful not to damage any brake lines, electrical wiring, or fuel lines.
Diagram Descriptions
Image: Mercedes Vaneo
A photograph of a red Mercedes Vaneo vehicle.
GDW Logo
The GDW logo, featuring the stylized text 'gdw' in yellow within a circular emblem.
Component Image
A silver metal bracket labeled 'gdw'.
Figure 1: Tow Bar Assembly Diagram
A technical line drawing illustrating the complete tow bar assembly. It shows the main tow bar arm, mounting brackets (labeled f), mounting piece (e), ball hitch (P), and securing elements (like shackle -s), with various connection points labeled A, B, C, and other components identified by letters and numbers.
Figure 1: Mounting Plate Installation Diagram
A line drawing depicting the installation of the tow bar mounting plates (f) onto the vehicle's chassis beams. It highlights the alignment of connection points (A) and (B) with chassis holes and the attachment of the mounting piece (e).
Plastic Protection Cutout
Images showing a black plastic underbody protection panel with a rectangular cutout marked in yellow, indicating dimensions of approximately 80mm and 130mm in the center.
Clearance and Loading Diagrams
Technical diagrams illustrating critical clearance angles and dimensions required for tow bar installation, referencing European directive 94/20/EG. These diagrams specify minimum clearances (e.g., 140mm, 65mm, 32mm, 55mm) and maximum angles (e.g., 45°, 30°). Another diagram shows a vertical dimension range of 350-420mm and refers to the permissible total vehicle weight.
