AMP Research PowerStep Smart Series Installation Guide
Ford Super Duty
Product Information
| Application | Length | MODEL YR | PART # |
|---|---|---|---|
| Ford Super Duty RegularCab | 54" | 2022 | 86242-01A |
| Ford Super Duty SuperCab | 72" | 2022 | 86242-01A |
| Ford Super Duty SuperCrew | 85" | 2022 | 86242-01A |
INSTALLATION TIME: 2-3 Hours. Professional installation recommended.
SKILL LEVEL: 1 2 3 4 (4=Experienced)
SMART SERIES APP: Download App to your phone and unlock the latest features including override, light controls, and diagnostic.
TOOLS REQUIRED:
- Safety goggles
- 10 mm socket
- 13 mm socket
- 13 mm end wrench
- Ratchet wrench and extension
- Wire stripper
- 9/32" & 19/64" Drill Bit
- 3/16" hex key wrench (allen wrench)
- 4mm hex key wrench (allen wrench)
- Electrical tape
- Weather proof caulking (silicone sealer)
WARRANTY: 5-Year Limited Warranty
AMP RESEARCH TECH SUPPORT: 1-888-983-2204 (Press 2) Monday - Friday, 7:00 AM - 5:00 PM PST
Invented, engineered and manufactured exclusively by AMP Research in the USA. May be covered by one OR MORE of the following patents: 6,641,158; 6,830,257; 6,834,875; 6,938,909; 7,055,839; 7,380,807; 7,413,204; 7,398,985; 7,584,975; 7,566,064; 7,487,986; 8,157,277; 8,408,571; 9,302,626; 9,561,751; 10,053,017; CA2463717. ©2012 AMP Research. All rights reserved. Printed in USA. www.amp-research.com
Installation Steps
Attaching Motor to Linkage Assembly
The motors must be attached to the linkage assemblies before continuing the installation process.
Exploded view showing the motor, socket cap screw, and washer components.
CAUTION: HANDLE WITH CARE.
To ensure all components are received with full integrity, motors are packed separately from their linkage assemblies. The installer must position and fasten the motor before continuing. Please follow the instructions below and handle the assembly carefully.
CAUTION: Dropping the assembly or any excessive impact MAY cause damage to the motor.
Instructions:
- Position the gear cover in place as shown if not already in place.
- Seat motor into position on the three mounting bosses. This may require an adjustment of the gear by moving the swing arms.
- After seating into place, fasten the motor with the three motor mount screws using a 4mm allen wrench. Tighten screws to 36 in-lbs (4N-m). Do not over torque.
Component Identification and Preparation
Note: Some Applications require modification.
| Application | Cut Length |
|---|---|
| Regular Cab | 54" (Trim 31") |
| Super Cab | 72" (Trim 13") |
| Super Crew | 85" (No Modification Required) |
Parts Overview:
- 1. Running board assembly (x2) - includes (A) End cap left (x1), (B) End cap right (x1), (C) T-nut insert (x2), (D) (S) Style clips (x2).
- 2. Idler linkage assembly (x2)
- 3. Motor linkage assembly (x2)
- 4. Wire harness
- 5. Controller STA
- 6. Motor (x2)
PARTS LIST AND HARDWARE IDENTIFICATION:
- 7. Socket cap screw (x8)
- 8. Nut with Conical washer (x12)
- 9. Grommet (Only needed on RegularCab and SuperCab)
- 10. Gear Cover (x2)
- 11. LED Light (x4)
- 12. Grommet (x4)
- 13. Butt Connector (x8)
- 14. Cable Ties 7" (x20)
- 15. Cable Ties 11" (x2)
- 16. OBD II Plug (Smart Series) (x2)
- 17. Posi-Lock™ (Grey) (x2)
- 18. Posi-Tap™ (Red/Black) (x2)
- 19. (S) Style Clip (Only used when trimming board length) (x2)
Mounting Linkages
Locate mounting points: first and last set of studs on the inner sill. Motor Linkage mounts toward the front of the truck and Idler mount toward the rear. Driver side shown.
Diagram showing Idler Side Rear Stud Location and Driver Side Front Stud Location.
Step 1: Mount Linkages
Mount drive and Idler linkage assemblies. Repeat for passenger side. Make sure linkages sit square, fully resting on studs before tightening. Torque to 16 ft. lbs (22N·m).
Diagram showing Idler Linkage (Rear) and Drive Linkage (Front).
Wiring and Controller Installation
Step 2: Fuse Removal
Remove fuse from wire harness.
Step 3 & 4: Harness and Controller Mounting
Attach wire harness to controller (make sure connector locking tabs fully engage). Mount controller with the two 11” tie wraps (15) to factory conduit, just forward of battery.
Diagram showing wire harness connection to controller and controller mounting near battery.
Harness Routing and Power Connection
Step 5: Harness Routing
Route shorter leg of harness down passenger-side wheel well and longer leg of harness down along driver side wheel well. Secure with tie wraps (14).
Diagram illustrating the routing of the shortest and longest wire harness legs.
Step 6: Ground and Power Connection
Attach harness ground to body ground located on inner fender. Connect red leads to positive terminal on battery.
Step 7: Motor and LED Wire Routing
Route factory harness underneath vehicle and plug in motors (both sides). Route remaining LED light wires back towards rear of vehicle.
Passing Trigger Wires into Cab
Step 8: Accessing Cab Interior
Remove driver side front kick panel and door sill plate. Roll back carpet to access hole for passing trigger wires into cab of vehicle.
Diagram showing kick panel removal and carpet rollback.
Step 9: Grommet Installation (Crew Cab)
On Crew Cab models, remove grommet in floor panel above front linkage on driver side. Poke small hole into grommet and thread the trigger wire through and up into the cabin of vehicle. Seal grommet with silicone sealer.
Step 10: Grommet Installation (Regular/Super Cab)
On Regular Cab and Super Cab models, use a 9/32" drill bit to drill hole through floor and insert grommet (9) that is supplied with kit. Thread the wire through and apply silicone sealant.
Diagram showing drilling a hole and inserting a grommet.
Module Installation and Wire Connection
Step 11: Module Placement and Removal
Locate black module just above e-brake pedal, and proceed to remove it for easier access. To remove module from bracket, push tab as shown and slide bracket downward.
Diagram showing how to remove the module from its bracket.
Step 11 (cont.): Connecting Powerstep Module Wires
Locate the following wires and connect the blue and white wires of the Powerstep Connection module with supplied Posi-Tap™ (18) to the following wire colors:
| Factory Can Wire | Powerstep Connection Module wire color |
|---|---|
| Green w/blue stripe | White |
| White w/green stripe | Blue |
Diagram showing wire stripping, insertion, and tightening with Posi-Tap™.
After connecting wires, slide module back on to bracket, and ensure locking tab engages.
OBD II Installation
Step 13: Connecting Module to Harness
Use Supplied Posi-Lock™ (17) connector to attach the Plug and Play Module to the Harness. Attach matching colors on the harness to the wires on the module. Plug in module to OBD II port on the vehicle. Secure harness with supplied tie wraps.
Diagrams illustrating the 'Direct to Port Option' and 'Pass-Through Harness Option' for connecting the module to the vehicle's OBD II port.
Step 14: OBD II Connector Wiring
Wire OBD II connector with Posi-Lock™ (17). The OBD II Connector is located below the steering column.
Diagram showing the wiring of the OBD II connector and its location.
Attaching Step and LED Wire Routing
Step 15: Attaching the Running Board Step
Attach step, sliding the mounting T-nut into position. Torque to 10 ft lbs (13.5 Nm).
Diagram showing step attachment with T-nut.
Step 16: Board End Measurement
On each side of the vehicle, measure from the rear linkage to the end of the board. Measurement should be approximately 11" as shown below.
Diagram showing measurement from rear linkage to board end.
Step 17: Marking LED Drill Locations
On each side of the vehicle, use tape to mark the LED drill location two sections from studs as shown below. Use tape to indicate. Locations are approximately 22" & 66" from front door edge.
Diagram showing tape marking for LED drill locations.
Drive Side Rear Mounted: (In between two rivets just forward of mounting location, as shown above)
Drive Side Front Mounted: (Just under left edge of body-brace, as shown above)
Step 18: Drilling and Grommet Insertion for LED Wire
Mark hole location 1/2" midpoint of the rocker with tape and center punch. Drill 19/64” hole into pinch weld. Deburr hole and insert grommet (12) for LED Wire.
Diagram showing hole marking, drilling, and grommet insertion.
Step 19: Routing LED Wires
Route LED wires through grommet, clean surface, and stick on to rocker panel as shown below.
Diagram showing LED wire routing and attachment to rocker panel.
Final Connections and System Check
Step 20: Lamp Wire Connection
Using supplied butt connectors (13), connect the lamp wires. Red to Red, Black to Black. Heat the shrink tubing on the connectors to seal wires.
Diagram showing butt connector connection and heat shrink tubing.
Step 21: Wire Management
Close and wrap with conduit and electrical tape. Secure all loose wires with cable ties with lamp wires pulled upward to avoid any wire snagging.
Diagram showing wire bundling with conduit and tie wraps.
Step 22: Fuse Reinstallation
Reinstall fuse.
Final System Check
Check that all doors activate the PowerStep and the LED lights work when doors open and close.
NORMAL OPERATION: When the doors open, PowerStep automatically deploys from under the vehicle. When the doors are closed, PowerStep will automatically return to the stowed/retracted position. Note that there is a 2-second delay before the PowerStep returns to the stowed/retracted position.
CORRECT OPERATION OF LIGHTS: All four lamps will illuminate upon opening any door of vehicle. Lamps will stay on until restowing of both Power Steps or until 5 minutes has expired with the doors open. When the lights timeout after 5 minutes, they can be reilluminated by closing and opening any door of vehicle.
SMART SERIES APP: Download our Smart Series App on your Android phone or iPhone by scanning the QR code below and follow the instructions. Or visit your app store and search "AMP Research Powerstep" to download app.
[QR Code for App Download]
Product Registration and Information
Thank you for your recent AMP Research Purchase.
REGISTER YOUR PRODUCT TODAY FOR FASTER SERVICE & PRODUCT UPDATES
Please visit: www.amp-research.com/productregistration or scan the QR Code.
[QR Code for Product Registration]
Product Registration Benefits:
- Ensure we have your purchase receipt and product info in our system which is required for warranty
- Faster and easier access to customer service and tech support in the unlikely event you need warranty or product support
- Registration helps us keep you up to date on product information and offers
To view other Amp Research products that may be offered for your vehicle. Please visit: www.amp-research.com
Operation, Maintenance, and Warranty
Congratulations on your purchase of the genuine AMP Research PowerStep!
POWER-DEPLOYABLE RUNNING BOARDS OPERATION: AMP Research PowerStep running boards automatically move when the doors are opened to assist entering and exiting the vehicle.
- Automatic power deploy: The running boards will extend down and out when the doors are opened.
- Automatic power stow: The running boards will return to the stowed position when the doors are closed. There will be a 2-second delay before the running boards move to the stowed position.
- Automatic stop: If an object is in the way of the moving running board, the running board will automatically stop. To reset, clear any obstruction, then simply open and close the door to resume normal operation.
- Manually set in the deployed (OUT) position for access to the roof: The running boards can be manually set in the deployed position by firmly holding the step down with your foot while at the same time closing the door. To resume normal operation, open and close the door.
Maintenance: In adverse conditions, debris such as mud, dirt, and salt may become trapped in the running board mechanism, possibly leading to unwanted noise. If this occurs, manually set the running boards to the deployed position and flush the front and rear hinge arms with a high-pressure car wash wand. Avoid spraying the motors directly. After washing, apply silicone spray lubricant to the hinge pivot pins. Do not apply silicone, wax or protectants like Armor All® to the running board stepping surface.
Caution! Keep hands away when the running board is in motion.
5-YEAR LIMITED WARRANTY
AMP RESEARCH warrants this product to be free from defects in material and workmanship for FIVE (5) YEARS FROM DATE OF PURCHASE, provided there has been normal use and proper maintenance. This warranty applies to the original purchaser only. All remedies under this warranty are limited to the repair or replacement of the product itself, or the repair or replacement of any component part thereof, found by the factory to be defective within the time period specified. The decision to repair or replace is wholly within the discretion of the manufacturer.
This warranty specifically excludes labor. If you have a warranty claim, first you must call our factory at the number below for instructions. You must retain proof of purchase and submit a copy with any items returned for warranty work. Upon completion of warranty work, if any, we will return the repaired or replaced item or items to you freight prepaid. Damage to our products caused by accidents, fire, vandalism, negligence, misinstallation, misuse, Acts of God, or by defective parts not manufactured by us, is not covered under this warranty.
ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND/OR FITNESS FOR A PARTICULAR PURPOSE CREATED HEREBY ARE LIMITED IN DURATION TO THE SAME DURATION AND SCOPE AS THE EXPRESS WRITTEN WARRANTY. OUR COMPANY SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGE.
Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights, and you may also have other rights that vary from state to state.
FOR WARRANTY ISSUES WITH THIS PRODUCT PLEASE CALL AMP RESEARCH CUSTOMER SERVICE 1-888-983-2204
WARNING: Be sure to read and precisely follow the provided instructions when installing this product. Failure to do so could place the vehicle occupants in a potentially dangerous situation. After installing or reinstalling, re-check to insure that the product is properly installed.
The material that your product is made from can be recycled. Please also consider recycling the packaging that your product came in.
