Harvest Tec Model 696BB Installation Manual

Introduction

Thank you for purchasing the 696BB Hay Preservative Applicator System. This applicator system has been designed to plug directly into the baler's ISOBUS and display on the New Holland Intelliview 3 or Intelliview 4, Case Pro 300 or Pro 700. The 696BB Preservative Applicator System offers these advantages:

1. Operation coordinated with baler operation
2. Less cab clutter providing better visibility
3. Ease of use with all information on one screen
4. Records kept together
5. The system is ready for future updates

The 696BB Hay Preservative Applicator System is designed to apply buffered propionic acid to the forage crop as it is baled. The 696BB Applicator will adjust the rate of application based on moisture and tonnage of the crop being harvested. This manual will take you through the steps of installing the applicator. Please read this manual carefully to learn how to install the equipment correctly. Failure to do this can result in personal injury or equipment malfunction. If you are unsure about installing the system after consulting this manual, contact your local authorized dealership for additional assistance or look for the contact information on the back cover of this manual. If you are in need of parts for the system please view the Parts Breakdowns toward the back of this manual and contact your local authorized dealer to order the parts. This applicator is designed to apply Crop Saver and Thirty Plus buffered propionic acid.

Right and Left sides are determined by facing in the direction of forward travel.

Installation Kit Reference Chart

Tools Needed

• Standard wrench set
• Crescent wrench
• Standard socket set
• Hose cutter
• Electric drill and bits
• Standard screwdriver
• Hammer
• Center punch
• Side cutter
• Standard nut driver set
• Metal cutting tools

Installation of Applicator

1. Removal of Tank Straps and Tank

Refer to Figure 1 for component identification.

1. Remove the two tank straps (001-6707P) by removing all eight 3/8” hex nuts.
2. Lift the tank (005-9218) away from the saddle (001-6707N) and place the tank on a smooth flat surface.
3. Install the pump supply elbow (003-EL3412) on the bottom of the tank.
4. Install the drain/fill elbow (003-EL3434) on the side of the tank below the sight gauge.

2. Installation of Saddle Legs and Saddle

Refer to Figures 2 and 3 for component identification.

1. Install the two saddle legs (001-6707MR & 001-6707ML) on to the top of the baler chute as shown in Figure 2.
2. Secure the two legs with six (three per side) 1/2” x 1-3/4" carriage bolts, flat washers, lock washers, and hex nuts. The six holes will be already punched out of the baler frame and will line up with the saddle legs. Make sure the bolt head is in the chamber.
3. Install the tank saddle (001-6707N) on top of the saddle legs, as shown in Figure 3.
4. Secure the tank saddle to the saddle legs using eight (four per side) 1/2" x 1-3/4" carriage bolts, flat washers, lock washers, and hex nuts. Use the outside set of holes for four foot wide balers and the inside set of holes for three foot wide balers.
5. Make sure the carriage bolt heads are on top of the saddle and the bolt points towards the bale chamber.
6. Install the tank and secure with the straps and hardware removed from before. The tank straps will need to be secured with a double nut.

3. Installation of Pump Manifold and Hand Rail

Refer to Figure 4 for component identification.

1. Locate and attach the filter bowl assembly to the outside of the pump manifold. Remove the four flange bolts that connect the two parts of the pump manifold together.
2. Connect the pump manifold mounting bracket to the tank and secure with six 3/8" x 3/4" flange bolts. Reinstall the other half of the pump manifold and secure with four 3/8" x 3/4" flange bolts.
3. Install the handrail (001-6707HR) above the pump manifold using two 3/8" x 3/4" flange bolts.
4. Install the Pump Controller (006-5672) on to the pump manifold. Secure using two 5/16” lock washers, flat washers and hex nuts.
5. Locate the 1/2" hose and connect the filter bowl assembly to the sump tank fitting using the supplied two hose clamps.

Important: The Pump Controller and pump heads must be pointing down. Failure to mount the pump plate assembly in this specified direction will void all warranty of the Pump Controller and pumps.

4. Installation of Dual Channel Processor (DCP)

Refer to Figures 5, 6, 7, and 8 for component identification and placement.

1. Locate the Dual Channel Processor (DCP) 006-6671LS.
2. Lock the baler flywheel brake and lift open the front hood.
3. Locate the four holes by the fly wheel brake (Figure 5).
4. Use four 5/16" x 3" hex bolts with four flat washers (positioning bolt heads on the inside of the baler frame) and secure to the baler with four 1 1/8” threaded standoffs that will be on the outside of the baler frame. Position four fender washers between the DCP and standoffs (Figure 6).
5. Mount the DCP with the display cable pointed down to the baler (Figure 7).
6. Attach lock washers and hex nuts to mount the DCP to the baler. Do not tighten down yet (Figure 7).
7. Before tightening hardware, install the DCP shield (001-5650X) over the top two 5/16" bolts between the fender washers and the mounting plate of the DCP. And finally tighten all hex nuts (Figure 8).

5. Installation of Star Wheel Moisture Sensors

Refer to Figures 9 and 10 for component identification and placement.

1. Locate the two star wheel moisture sensors (030-4641) and twine diverters (001-4644 & 001-4645).
2. Directly behind the knotters, locate the four predrilled holes per side shown at the arrows. This location is also beneath the lift points on top of the baler (Figure 9).
3. Install the eight (four per side) 5/16" x 3" Allen head cap screws. Make sure the Allen heads are in the bale chamber. Secure using eight 5/16" hex nuts (Figure 10).
4. Install the star wheels below the lift points on the baler.
5. Install the twine diverters over the star wheel sensor. The twine diverter with two extra sensors will be installed on the right star wheel.
6. Secure the star wheels and twine diverters with four 5/16" hex nuts, lock washers, and two flat washers (Figure 10).

6. Installation of End of Bale Sensor

The end of bale sensor determines the position of the needles on the baler. When the needles cycle, the sensor communicates this information to the Dual Channel Processor. This information is used for job records and will be used by the optional Bale Identification system.

Refer to Figures 11 and 12 for component identification and placement.

• Note for New Big Balers: Utilize the second position for the End of Bale Sensor.

Mount the end of bale sensor bracket (001-4648) as shown (Figures 11-12) on the ladder side of the baler (and same side as the main controller). Mark and drill two 3/8” holes and attach the bracket using two 5/16" x 1" self-tapping screws, and 5/16" flange nuts. Keep the sensor 1/4" from the needle and tighten both nuts. New BB Balers have been installing the End of Bale Sensor in the second position and trimming off the excess steel. Run the sensor cable (006-7400) and extension (006-7400BBEXT) up to the Dual Channel Processor (DCP) down the ladder side of the baler and secure it properly out of the way of any moving parts and hydraulics.

7. Installation of the Drain Fill Line

Refer to Figures 13 and 14 for installation steps.

1. Thread 3/4" elbow fitting into end of tank.
2. Run hose from the elbow down the frame to the bottom of the baler (Figure 13).
3. Drill 1/4" holes to accept the valve holder bracket and use 5/16" x 1" self-tapping screws (Figure 14).
4. Connect valve assembly to other end of hose. Place hose clamps on both ends.
5. Secure hose to frame using cable locks.

8. Installation of the Spray Shield

The spray shield assembly is designed to spray the hay evenly as the baler picks it up. A sketch of the spray shield nozzle holder is shown below.

For BigBaler Standard and Packer Models

Installation Kit 4532B, 4533B & 4534B

Refer to Figure 15 for component identification and placement.

1. Locate the flat steel directly above the stuffer forks (Figure 15, Point A).
2. Align the spray shield holder (001-4435NCX) to the center of the flat steel.
3. Using the shield holder (001-4435NCX) as a template, clamp the holder to the baler, mark the four holes and drill them to 7/16" diameter (Figure 15, Point B).
4. Attach the shield holder (001-4435NCX) to the baler through the two center holes using the two 3/8" x 1-1/4" hex bolts, six flat washers, two lock washers, and two hex nuts. Six washers (three per side) may need to go between the baler and the spray shield holder (Figure 15, Point C).
5. Install the spray shield (001-4435NSX) to the holder and secure by using two lynch pins. Remove washers if necessary (Point C), but allow for a tight fit.

For BigBaler Roto-Cut Models

Installation Kit 4535B & 4536B

Refer to Figure 16 for component identification and placement.

1. Locate the baler cross member directly above the rotor (Figure 16, Point A).
2. Locate the four pre-drilled holes on the cross member (Figure 16, Point B).
3. Install spray shield holder (001-4435NC) to baler using three 5/16" x 1" bolts, lock washers, hex nuts.
4. Install the spray shield (001-4435NSX) to the shield holder (001-4435NC) and secure with supplied lynch pins.

9. Plumbing

Refer to Figures 17 and 18 for hose connections and tip descriptions.

A. Locate the three 1/4" hoses colored clear, blue, and green. The pumps will need to be connected to specific tips (Figure 17 and 18) so the pump numbers are as follows: Pump 1 is closest to the filter bowl, pump 2 is in the middle, and pump 3 is the outside pump.

B. Slide the jaco nut over the end of the hose and insert the hose into the jaco fitting of the pump and tighten the jaco nut. Because all nozzles on the spray shield are different, the operator will need to match the correct pump position with the correct nozzles and tip positions.

C. KEEP HOSE AWAY FROM: MOVING PARTS, SHARP METAL AND HYDRAULIC LINES. WORKING TEMPERATURE FOR THE HOSE IS 140 °F AND UNDER.

D. Tie the hose down at secure locations on the baler using the enclosed tie straps and cable clamps.

High Output Tips for Rates Requiring 84-632 lbs/hr. (Approximately 21-63 tons/hr)

Low Output Tips for Rates Requiring 44-400 lbs/hr. (Approximately 11-40 tons/hr)

10. Installation of Star Wheel and Bale Rate Harnesses

First, remove the cover from the star wheel block and use a ¼" nut driver to remove the nut from the electronic swivel. Next, run the star wheel sensor wire through the black grommet and place the eye terminal on the star wheel sensor. Tighten the eye loop with the nut on the sensor and put the star wheel cover back on the base. Next, tighten the grommet to form a tight seal around the wire. The bale rate sensors will be factory installed on the right side twine guard in the correct position. The sensor with the longer sensor wire should say “FRONT”, which indicates it should be placed in the front sensor hole closer to the front of the baler. The sensor with the shorter wire should say “BACK.” The tip of the sensor should be placed no more than 1¼" away from the star wheel teeth and no less than 1/8" from the star wheel teeth. Each sensor will have an LED light located on the sensor by the diverter. Once the unit is powered up, spin the wheel and make sure that both LED lights turn on and off. If they don't turn on and off, adjustments may need to be made.

Once the star wheel connection is complete, run the harness along the left side baler frame to the Dual Channel Processor (DCP). The Dual Channel Processor is located next to the flywheel brake.

11. Installation and Routing Wire Harnesses and Baler Interface Harness

Refer to Figures 19, 20, and 21 for installation and routing.

Route harnesses along inside of the baler (Figure 19). Keep harnesses away from moving parts and hydraulic hoses. Secure with existing cable clamps or use cable ties. When all connections are made to the DCP, secure wires as shown above to allow for water to be shed away from the DCP.

Locate and remove the Active Terminator of the baler (Figure 20 and 21). Attach Baler Interface Harness (006-6650VA) to that location. Reconnect Active Terminator to the open port of that same harness (006-6650VA).

Baler Harness/Wiring Diagram with Baler Interface

Refer to the provided diagram for detailed wiring information.

1. The Baler Power/Communication Harness (006-6650LS) will attach to the open port of the Tractor Harness (006-6650TM) and run back to the Dual Channel Processor (DCP-006-6671LS). Connect the large plug of the Baler Power/Communication Harness (006-6650LS) to the bottom (shorter side) of the DCP. Attach the Baler Interface Harness (006-6650VA) in between the short whip cable hardwired to the DCP and the main Power/Communication Harness (006-6650LS). Make sure the Active Terminator removed from the top of the baler processor is attached to the Baler Interface Harness (006-6650VA).
2. Install green terminator (006-5650Z) to the port labeled Modular Port on the Pump Controller (006-5672).
3. Attach moisture and bale rate harness (006-7303HL) and also end of bale harness (006-7400BBEXT) to the DCP (006-6671LS).
4. Attach the Pump Control Harness (006-5650F3M) between the Pump Controller (006-5672) and the DCP (006-6671LS).
5. Connect Keyed Power Extension harness (006-5650K) to a keyed power source.
• When using Bluetooth Receiver (030-6672A) or optional Touch Screen Display (030-5670A), connect either option to Communication Harness (006-6650TM) in place of the TSD Terminator (shown below) and connect the keyed power wire to a keyed power source on tractor.
6. Note: The Optional Port and the Data Transfer Port are not used in this application.

Pin Outs

Refer to the following diagrams for detailed pin-out information for various harnesses and connectors.

Power/Comm Harness 006-6650TM at Hitch

Power/Comm Harness 006-6650LS at Hitch

Display Plug or Bluetooth Receiver on Harness 006-6650TM

006-6650VA to DCP Whip

006-6650VA to 006-6650 LS

006-6650VA Harness to Baler Plug

Main Power Connector on DCP

Star Wheel and Bale Rate Sensor Connector on DCP

End of Bale Sensor on DCP

Pump Communication Plug on DCP

Pump Connection Colors

Flow Meter Connection on Pump Controller

Connector for Crop Eyes on DCP

Parts Breakdown

Parts Breakdown for Tank, Saddle and Saddle Legs

Refer to the image for visual identification of parts.

Parts Breakdown for Pump Manifold

Refer to the image for visual identification of parts.

Parts Breakdown for Star Wheel Moisture Sensor And Bale Rate Sensor

Refer to the image for visual identification of parts.

Parts Breakdown for Hose and Drain Fill Line

Refer to the image for visual identification of parts.

Optional Touch Screen Display (TSD)

Refer to the image for visual identification of parts.

Optional Bluetooth Receiver

Part #: 030-4672A

Parts Breakdown for 696BB Series Controls and Harnesses Dual Channel Processor (DCP)

Refer to the image for visual identification of parts.

Harvest Tec Model 4532B, 4533B and 4534B Installation Kits

(4534B has longer EVA tubes between Manifold Blocks)

Refer to the image for visual identification of parts.

Harvest Tec Model 4535B and 4536B Installation Kit

(4536B has longer EVA tubes between Manifold Blocks)

Refer to the image for visual identification of parts.

WARRANTY AND LIABILITY AGREEMENT

Harvest Tec, Inc. will repair or replace components that are found to be defective within 12 months from the date of manufacture. Under no circumstances does this warranty cover any components which in the opinion of Harvest Tec, Inc. have been subjected to negligent use, misuse, alteration, accident, or if repairs have been made with parts other than those manufactured and obtainable from Harvest Tec, Inc.

Our obligation under this warranty is limited to repairing or replacing free of charge to the original purchaser any part that in our judgment shows evidence of defective or improper workmanship, provided the part is returned to Harvest Tec, Inc. within 30 days of the failure. Parts must be returned through the selling dealer and distributor, transportation charges prepaid.

This warranty shall not be interpreted to render Harvest Tec, Inc. liable for injury or damages of any kind, direct, consequential, or contingent, to persons or property. Furthermore, this warranty does not extend to loss of crop, losses caused by delays or any expense prospective profits or for any other reason. Harvest Tec, Inc. shall not be liable for any recovery greater in amount than the cost or repair of defects in workmanship.

There are no warranties, either expressed or implied, of merchantability or fitness for particular purpose intended or fitness for any other reason.

This warranty cannot guarantee that existing conditions beyond the control of Harvest Tec, Inc. will not affect our ability to obtain materials or manufacture necessary replacement parts.

Harvest Tec, Inc. reserves the right to make design changes, improve design, or change specifications, at any time without any contingent obligation to purchasers of machines and parts previously sold.

Revised 01/03/06