Stanley SRP 4960 Compaction Reversible Plate Parts Manual

Stanley Hydraulic Tools

Document Information

Warranty Information: To fill out a Product Warranty Validation form, and for information on your warranty, visit Stanleyhydraulics.com and select the Company tab, Warranty. (NOTE: The warranty validation record must be submitted to validate the warranty).

Servicing Warning: This manual contains spare parts. Stanley Hydraulic Tools recommends that servicing this machine, other than routine maintenance, must be performed by an authorized and certified dealer. Improper repair or service can result in serious injury or death. For the nearest authorized and certified dealer, contact Stanley Hydraulic Tools.

Machine Information

These instructions include safety regulations, operating instructions, and maintenance instructions. They are intended to simplify operation, avoid malfunctions, and increase reliability and service life. Always keep these instructions at the place of use. Operate the machine only as instructed and follow these instructions. Comply with safety provisions, rules for safety and health protection, and accident prevention regulations, as well as applicable state and country rules.

Stanley is not liable for improper use or use for other than the intended purpose. Operating errors, improper maintenance, and the use of incorrect operating materials are not covered by the warranty. Stanley reserves the right to make changes due to technical development without announcement.

Machine Data Plate Fields:

MACH.-TYPE: [Placeholder for Machine Type]
MACH.-NO.: [Placeholder for Machine Number]
ENGINE-TYPE: [Placeholder for Engine Type]
ENGINE-NO.: [Placeholder for Engine Number]

Stanley Hydraulic Tools Address: 3810 SE Naef Rd Milwaukie, OR 97267 Ph: 503-659-5660 Fax: 503-652-1780

Adhesives

Sealing- and bonding adhesives as specified in the individual exploded views.

Adhesive Torque Conversion Table

Nm (Newton-Meters)	In. lb. (Inch Pounds)	Ft. lb. (Foot Pounds)
5	44.2	3.6
10	88.5	7.3
15	132	11.0
20	177	14.7
25	221.2	18.4
30	265.5	22.1
35	309.7	25.8
40	354	29.5
45	398.2	33.1
50	442	36.8
55	486.7	40.5
60	531	44.2

SRP 4960 Parts - Page 5

Item #	Part #	Qty	Description
1	75082	4	Rubber Buffer
2	75529	4	Conical Spring Washer
3	75757	4	Hexagon Nut
4	75549	1	Clamping Piece
5	75550	1	Cover Plate
6	75676	1	Socket Head Cap Screw
7	75284	1	Cover, Belt Guard
8	75714	2	Hexagon Head Cap Screw
9	75530	2	Conical Spring Washer
10	75730	4	Hexagon Head Cap Screw
11	75531	4	Conical Spring Washer
12	75310	1	Oil Measuring Rod
13	75671	1	Screw Plug
14	75456	2	Joint Washer
15	75472	4	Buffer Stop
16	75748	4	Hexagon Nut
17	75654	4	Closing Plug
18	75651	1	Protection Plug
19	75656	3	Closing Plug
20	75556	6	Cover Lid
21	75286	1	Packing, V-Belt Guard
22	75287	1	Guide Rail, V-Belt Guard
23	75281	2	Mounting Bracket
24	75741	8	Hexagon Head Cap Screw
25	75271	2	Mounting Bracket
26	75534	8	Conical Spring Washer
27	75720	8	Hexagon Head Cap Screw
28	75213	1	Plate 600mm/23.62 in.
28A	75214	1	Plate 750mm/29.52 in.
29	75212	2	Flat Steel
30	75717	6	Hexagon Head Cap Screw
31	75528	6	Conical Spring Washer
32	75755	6	Hexagon Nut
A01	75887	1	Vulkollan Plate, Assy. 75mm (Includes items 28 thru 32)
A02	75083	1	Vulkollan Plate, Assy. 150mm (Includes items 28 thru 32)

SRP 4960 Parts - Page 7

Item #	Part #	Qty	Description
1	75277	1	Base Plate
2	75273	1	Exciter Shaft
3	75311	1	Gear
4	75272	1	Adjusting Wheel
5	75477	1	Key, Hardened
6	75506	1	Retaining Ring
7	75408	2	Axial Bearing Washer
8	75500	4	Retaining Ring
9	75538	1	Cylindrical Pin
10	75239	1	Gear
11	75478	1	Key
12	75430	2	O-Ring
13	75699	4	Socket Head Cap Screw
14	75523	4	Lock Washer
15	75753	1	Hexagon Nut
16	75398	2	Deep Groove Ball Bearing
17	75491	1	Retaining Ring
18	75733	8	Hexagon Head Cap Screw
19	75527	8	Lock Washer
20	75285	1	V-Belt Guard
21	75435	2	O-Ring
22	75765	1	Countersunk Screw
23	75244	1	Switch Cover
24	75557	1	Male Stud Standpipe
25	75561	1	Sealing Plug
26	75309	1	Bearing Cover
27	75407	4	Cylindrical Roller Bearing
28	75282	1	Exciter Shaft
29	75275	4	Exciter Weight
30	75241	1	Piston
31	75240	1	Guide Piston
32	75783	1	Threaded Pin
33	75431	1	O-Ring
34	75448	1	Piston Packing
35	75418	1	Shaft Sealing Ring
36	75414	1	Internal Ring
37	75432	1	O-Ring
38	75444	1	V-Ring
39	75283	1	V-Belt Pulley
40	75480	1	Key
41	75497	1	Retaining Ring
42	75279	1	Cover
43	75527	14	Lock Washer
44	75731	14	Hexagon Head Cap Screw
45	75243	1	Switch Cover Cpl.
46	75280	1	Sheet Plate
47	75763	2	Countersunk Screw
48	75766	1	Countersunk Screw
A03	75278	1	Base Plate Assembly

SRP 4960 Parts - Page 9

Item #	Part #	Qty	Description
1	75629	1	Diesel Engine
2	75267	1	Hose
3	75733	4	Hexagonal Head Cap Screw
4	75530	4	Conical Spring Washer
5	75581	1	Centrifugal Clutch
6	75316	1	Washer
7	75743	1	Hexagonal Head Cap Screw
8	75531	1	Conical Spring Washer
9	75292	1	V-Belt Guard
10	75687	4	Socket Head Cap Screw
11	75465	1	V-Belt
12	75293	1	V-Belt Guard
13	75433	4	O-Ring
14	75296	1	Exhaust Elbow
15	75269	1	Hook Screw
16	75858	1	Hexagon Nut
17	75297	1	Air Duct
18	75475	1	Profile
19	75674	2	Socket Head Cap Screw
20	75520	4	Lock Washer
21	75298	1	Air Duct
22	75474	1	Profile
23	75388	1	Rubber Profile
24	75276	1	Upper Part
25	75291	1	Transport Bracket
26	75528	4	Conical Spring Washer
27	75737	4	Hexagonal Head Cap Screw
28	75383	1	Lifting Eye
29	75535	4	Plate Spring
30	75721	1	Hexagonal Head Cap Screw
31	75758	1	Hexagon Nut
32	75467	1	Buffer Stop
33	75470	2	Buffer Stop
34	75747	3	Hexagon Nut
35	75543	1	Pipe Retaining Clip
36	75723	1	Hexagonal Head Cap Screw
37	75533	1	Conical Spring Washer
38	75578	1	Hose
39	75555	2	Clamping Piece
40	75683	4	Socket Head Cap Screw
41	75855	1	Fitting
43	75508	1	Washer
44	75387	2	Rubber Profile
45	75386	1	Rubber Profile

SRP 4960 Parts - Page 11

Item No.	Part No.	Qty	Description
1	75704	3	Threaded Pin
2	75590	1	Belt Pulley
3	75588	1	Housing
4	75485	1	Retaining Ring
5	75497	1	Retaining Ring
6	75396	1	Deep Groove Ball Bearing
7	75503	1	Retaining Ring
8	75602	1	Cover Disc
9	75589	1	Hub
10	75387	2	Cover Disc
12	75932	1	Repairing Set (Includes 4 Springs)
13	75601	2	Centrifugal Weight
14	75768	2	Countersunk Screw

SRP 4960 Parts - Page 13

Item #	Part #	Qty	Description
1	75288	2	Clamp
2	75294	4	Tension Sleeve
3	75764	4	Countersunk Screw
4	75299	1	Separation Sheet
5	75679	4	Socket Head Cap Screw
6	75776	2	Button Socket Head Screw
7	75531	6	Conical Spring Washer
8	75547	2	Rubber Bushing
9	75302	1	Hood
10	75313	2	Spring Element
11	75692	2	Socket Head Cap Screw
12	75532	2	Conical Spring Washer
13	75295	2	Washer
14	75409	2	Bush
15	75756	2	Hexagon Nut
16	75507	2	Washer
17	75301	1	Panel
18	75520	5	Lock Washer
19	75724	5	Hexagonal Head Cap Screw
22	75289	1	Panel
23	75722	7	Hexagonal Head Cap Screw
24	75300	1	Plate
25	75780	3	Button Socket Head Screw
26	75752	3	Hexagon Nut
27	75533	3	Conical Spring Washer
28	75314	1	Rope
29	75680	1	Socket Head Cap Screw
30	75753	1	Hexagon Nut
31	75308	1	Distance Bush
32	75512	2	Washer
33	75521	2	Lock Washer
34	75312	1	Sheet Plate
35	75779	4	Button Socket Head Screw
36	75520	4	Lock Washer
37	75752	4	Hexagon Nut

SRP 4960 Parts - Page 14

This section details components related to the drawbar and control systems.

Item #	Part #	Qty	Description
1	75270	1	Drawbar Profile
2	75645	1	Speed Control, Cpl.
2A	75646	1	Throttle Cable
3	75675	2	Socket Head Cap Screw
4	75520	2	Lock Washer VS6
5	75752	2	Hexagon Nut M6
6	75727	8	Hexagon Head Cap Screw
7	75531	8	Conical Spring Washer
8	75652	2	Plug
9	75262	2	Drawbar Grip
10	75234	1	Control valve, assy.
11	75740	2	Hexagon Head Cap Screw
12	75529	2	Conical Spring Washer
14	75260	1	Drawbar Console
15	75391	4	Rubber Buffer
16	75530	4	Conical Spring Washer
17	75754	4	Hexagon Nut M10
18	75547	1	Rubber Bushing
19	75223	1	Threaded Bolt
20	75640	1	Star Grip
21	75473	1	Rubber Buffer
22	75770	1	Wing Nut
23	75261	1	Panel Sheet
25	75251	2	Drawbar Bearing
26	75779	8	Socket Button Screw
27	75422	2	O-Ring
28	75734	2	Hexagon Head Cap Screw
29	75530	4	Conical Spring Washer
30	75715	2	Hexagon Head Cap Screw
31	75265	1	Drawbar Support
32	75266	2	Pipe
33	75641	1	Cotter Pin
34	75750	1	Hexagon Nut
35	75199	1	Hydraulic Hose
36	75274	1	Hydraulic Hose
37	75558	1	Bulkhead Straight Coupling

SRP 4960 Parts - Page 15

This section details components related to the drawbar and control systems.

Item #	Part #	Qty	Description
1	75256	1	Drawbar valve
2	75258	1	Piston rod
3	75232	1	Pipe spring
4	75705	1	Threaded pin
5	75445	1	Guide ring
6	75449	1	Piston packing
7	75410	1	Bush
8	75263	1	Pinion shaft
9	75259	2	Bush
10	75428	2	O-Ring
11	75423	2	O-Ring
12	75495	2	Retaining ring
13	75671	1	Screw plug
14	75454	1	Joint washer
15	75257	1	Valve cover
16	75423	1	O-Ring
17	75557	1	Male stud standpipe
18	75483	1	Retaining ring
19	75569	1	Oil level indicator
20	75459	1	Joint washer

SRP 4960 Parts - Page 17

This section details components related to the electrical system and battery.

Item #	Part #	Qty	Description
1	75665	1	Battery
2	75268	1	Battery Fastener
3	75666	1	Battery Cap
4	75733	2	Hexagon Head Cap Screw
5	75530	2	Conical Spring Washer
6	75305	1	Startpanel, Assy.
7	75668	1	Ignition Switch
8	75290	1	Sheet
9	75667	1	Ignition Key
10	75658	1	Light Emitting Diode, Red
11	75659	1	Light Emitting Diode, Green
12	75660	1	Buzzer
13	75780	4	Socket Button Screw
14	75657	1	Plastic Plug
16	75306	1	Cable Harness
17	75669	1	Fuse
18	75303	1	Battery Cable
19	75544	2	Pipe Retaining Clip
20	75673	1	Socket Head Cap Screw
21	75304	1	Battery Cable
22	75663	1	Operating Hour Meter
23	75785	2	Socket Head Cap Screw
24	75746	2	Hexagon Nut
25	75677	1	Socket Head Cap Screw

SRP 4960 Decals - Page 20

This section lists adhesive decals for the machine.

Item No.	Part No.	Qty	Description
1	75103	1	Adhesive Plate
2	75099	1	Adhesive Plate
3	74917	1	Stanley Logo 5.5 in. L
4	74910	2	Stanley Logo, 15x3 in.
5	75091	1	Adhesive Plate
6	75092	1	Adhesive Plate
7	75090	1	Adhesive Plate
8	74907	2	Model Decal
9	75097	1	Adhesive Plate
10	75098	1	Adhesive Plate
11	75094	1	Adhesive Plate
12	75095	1	Adhesive Plate
14	75089	1	Adhesive Plate

SRP 4960 Maintenance Kit - Page 21

This section details the components of the standard maintenance kit.

Item No.	Part No.	Qty	Description
1	75833	1	Maintenance Kit
2	75859	1	O-Ring
3	75577	1	Fuel Filter
4	75576	1	Air Filter
5	75857	1	Valve Cover Gasket
6	75856	1	Starter Rope
7	75465	1	V-Belt
8	75453	1	Joint Washer
9	75456	1	Joint Washer

SRP 4960 Wear Parts Kit, Base Plate - Page 22

This section details the components included in the Wear Parts Kit for the Base Plate.

Item No.	Part No.	Qty	Description
1	75853	1	Wear Parts Kit Base Plate
2	75278	1	Base Plate, Assy.
3	75280	1	Sheet Plate
4	75654	4	Closing Plug
5	75648	1	Protection Plug
6	75656	3	Closing Plug
7	75556	6	Cover Lid
8	75763	2	Countersunk Screw
9	75277	1	Base Plate

SRP 4960 Wear Parts Kit, Piston - Page 23

This section details the components included in the Wear Parts Kit for the Piston.

Item No.	Part No.	Qty	Description
1	75849	1	Wear Parts Kit Piston
2	75430	1	O-Ring
3	75448	1	Piston Packing
4	75431	1	O-Ring
5	75398	2	Groove Ball Bearing
6	75771	1	Hexagon Nut

SRP 4960 Wear Parts Kit, Control Block - Page 25

This section details the components included in the Wear Parts Kit for the Control Block.

Item No.	Part No.	Qty	Description
1	75848	1	Wear Parts Kit Control Block
2	75445	1	Guide Ring
3	75449	1	Piston Packing
4	75410	1	Bush
5	75428	2	O-Ring
6	75423	2	O-Ring
7	75454	1	Joint Washer
8	75423	1	O-Ring

SRP 4960 Repair Kit, Exciter - Page 26

This section details the components included in the Repair Kit for the Exciter.

Item No.	Part No.	Qty	Description
1	75851	1	Repair Kit Exciter
2	75477	1	Key, Hardened
3	75538	1	Cylindrical Pin
4	75430	3	O-Ring
5	75407	4	Cylindrical Roller Bearing
6	75783	1	Threaded Pin
7	75432	1	O-Ring
8	75444	1	V-Ring
9	75418	1	Shaft Sealing Ring
10	75435	2	O-Ring

SRP 4960 Wear Parts Kit, Rubber Buffer - Page 27

This section details the components included in the Wear Parts Kit for the Rubber Buffer. Note: The wear parts kit picture is not available. Refer to referenced pages for illustrations.

Item No.	Part No.	Qty	Description
A04	75852	1	Wear Parts Kit Rubber Buffer (Picture Not Available. See Pages Referenced with Parts for Illustration)
15-(pg - 14)	75391	4	Rubber Buffer
9-(pg - 5)	75530	4	Conical Spring Washer
16-(pg - 14)	75754	4	Hexagon Nut M10
17-(pg - 14)	75473	1	Rubber Buffer
21-(pg - 14)	75082	4	Rubber Buffer
1-(pg - 5)	75529	4	Conical Spring Washer
2-(pg - 5)	75757	4	Hexagon Nut
3-(pg - 5)	75530	4	Conical Spring Washer

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