STANLEY RAILWAY TOOLS

INDUSTRIAL TOOLS & ATTACHMENTS

STANLEY has a proud tradition of being a global leader in the development of a wide range of innovative hydraulic products used in a variety of industries and applications throughout the world. As a proud member of STANLEY Black & Decker, a 175-year-old company committed to the manufacture and distribution of quality tools for the professional, industrial, and consumer, STANLEY Infrastructure is dedicated to providing customers with innovative, customer-driven product designs, world-class quality, unmatched product support, and superior value.

STANLEY Infrastructure produces an extensive line of products for use in construction, demolition, scrap processing, recycling, utilities, municipalities, railroads, industry, landscaping, underwater, construction, and specialty trades. STANLEY Infrastructure Tools has sales offices and distributors throughout North America, Central America, South America, Europe, Asia, Australia, and the Middle East.

Our Mission: STANLEY is committed to providing innovative solutions for infrastructure-based applications. We are for those who make the world more.

CATALOG INDEX

RAILWAY TOOLS

STANLEY'S SPL31 Spike Driver

34% LIGHTER* AND BEST-IN-CLASS ERGONOMICS

STANLEY'S SPL31 Spike Driver offers a patented automatic pull cycle to reduce kickback and improve ease of use. Its 34% weight reduction directly reduces the physical demand and fatigue of the operator, providing improved control and ease of use. The SPL31 side carry handle offers portability and ergonomics when carrying the puller. The SPL's hose placement protects the couplers and whips from possible abuse and damage while still plumbing straight into the tool. Features include a redesigned handle for improved durability and ergonomics, a side carry handle for improved ease of use, industry-leading pulling force of 16,647 lbs, a composite hydraulic cylinder for maximum strength and reduced weight, an engineered seal design for a 60% increase in life, and a redesigned lower chute for decreased weight.

PERFORMANCE BENEFITS

• Automatic Cycle: Patented Automatic Pull Cycle reduces kickback and improves ease of use.
• Weight Reduction: 34% weight reduction reduces physical demand and fatigue, improving control and ease of use.
• Carry Handle: New side carry handle offers portability, ease of use, and ergonomics.
• Side Whips: Hose whips are routed to the side for protection and improved ergonomics.

FEATURES

• Redesigned handle for improved durability and ergonomics.
• Side carry handle for improved ease of use and ergonomics.
• Industry-leading pulling force of 16,647 lbs.
• Composite hydraulic cylinder for maximum strength and reduced weight.
• Engineered Seal Design for 60% increase in life.
• Redesigned lower chute for decreased weight.

Accessories

Spike Driver Model 50507

STANLEY'S 52X0' Spike Driver provides strong performance for tough applications. The anti-vibration handle and two length options help reduce operator fatigue. Features include two length options for operator comfort, a 1300-Blow-Per-Minute design for quick spike driving, a feathering On/Off Valve for precise control of output energy, and a Dispilcogin-Type Accumulator design for ease of maintenance and extended service life.

Accessories

Tie Tampers & Spike Drivers

RAIL SAW

STANLEY'S R525 Rail Saw

The R525 Rail Saw features a belt-crank style clamp design for positive, rigid locking to all types of rail for quick and accurate setup. The ergonomical long saw arm is standard, allowing the operator to use the tool in a standing position. The indexable swivel on the clamp arm and saw allows cutting on both sides of the rail, eliminating the need to disconnect and reconnect the saw clamp.

Accessories

TRACK JACK

STANLEY TJ12 Track Jack

The TJ12 is a high-performance track jack with an excellent power-to-weight ratio. Built for durability, the TJ12 has a 200% increased tool life compared to leading competitors. A new carry handle improves ergonomics and makes it easier to transport. Features include a narrow bridge model availability, a one-piece forged base, and low pump handle effort.

RAIL DRILL

STANLEY 9D12 Rail Drill (Mechanical)

The lightweight and rugged STANLEY 9D12 has features that provide speed, reliability, and the lowest cost per hole drilled. With exclusive carbide-tipped bits, the 9D12 easily drills both hardened and standard rail. Features include automatic bit feed, elimination of clutches and gears, an over-center clamp for faster work, lightweight aluminum construction, preset integrated water flow control, over-center clamp design, tool rack for extra bits, and automatic water/coolant control valve.

INCLUDED EQUIPMENT:

Couplers and Torx Driver - Does not include bits, indexable carbide tips, templates or hose strips - please order those separately.

Accessories

WELD SHEAR & CRIBBING BUCKET

WELD SHEAR

STANLEY'S powerful yet lightweight Weld Shear is the ideal tool for shearing thermite welds with a shearing force of over 20,000 lbs (89,000 Nm). The WSS's efficient design allows welds to be sheared prior to dismantling the weld mold, decreasing setup time and increasing productivity. The in-line pump handle eliminates rocking of the shear on the rail during shearing operation. Features include an in-line handle, controls placed away from the shear for operator safety, 4 self-locking hold downs, replaceable rollers, and includes blade set A, 27948.

Accessories

CRIBBING BUCKET

Features: Specialty design for railroad requirements. Custom thumb design available to match bucket for compatibility. Available as pin-on or Quick Hitch attachment.

FROG & PROFILE GRINDER

PROFILE GRINDER Model P030

Features: Upright handle for ergonomic operation. Adjustable flange wheels ensure grinding accuracy. Interlocking, full-length, bed-type safety trigger. Removable wheel guard for easy access to the grinding wheel. Built-in speed control.

Accessories

FROG GRINDER Model P030

Features: Upright handle for ergonomic operation. 3-position pivot at both ends allows for 3 separate grinding operations. Interlocking, full-length, bed-type safety trigger. Seated height adjustment mechanism for infinite angle adjustment. Removable wheel guard for easy access to the grinding wheel. Built-in speed control. Extension for Grinding Frog Points. Spark Guard.

Accessories

HAND HELD GRINDERS Model H020, H020, H021, G900

FEATURES: H020, H021 and H021

• 12% weight reduction over the H020 providing the industry's lightest hydraulic hand held grinders.
• High performance hydraulic motors providing industry leading grinding speed and power.
• Redesigned handle eliminates hydraulic oil from the handle, improves tool balance and user comfort.
• New long and short rear handle options improve user ergonomics.
• New adjustable front handle for improved control and ergonomics.

Accessories

BRAZE UNITS

ECONNECT The New Generation of Pin Bracing Units

Features: Lightweight - 21.6 lbs, 60% Lighter. 20% lower energy consumption. Green - lead-free battery. Battery with nano technology. Fully charged in 2 - 3 hours. Increased efficiency per charge.

EPX10K36110

EPX10KP36110

EPX30K12110

EPX10KP36110

EPX30K12110

POST PULLER & POST DRIVER

TRACHORSE Model RRP3

The Trachorse is an all-terrain, self-propelled mobile hydraulic tool and equipment carrier that allows transportation of tools and equipment in most job-site environments. Simple operating controls allow for maneuvering in a wide range of applications. The auxiliary hydraulic tool circuit is designed for continuous-duty applications and features the standard high-efficiency cooling found on all STANLEY hydraulic power units.

PREFERRED:

• Tool: Self-propelled - Mobile hydraulic tool and equipment carrier that transports tools and equipment in most job-site environments.
• Simple Operating Controls: Allows for a wide range of applications.
• Two Speed Track Drive.
• Work Lights.
• Opening Tailgate.
• Auxiliary Hydraulic Tool Circuit: Designed for continuous-duty applications and features standard high-efficiency cooling found on all Stanley hydraulic power units.
• Climbs 60% grade.
• Carries 1,000 lbs / 454 kg.

HANDHELD BREAKER

LIGHT & MEDIUM DUTY BREAKER Model 0845

Hydraulic-powered breakers offer superior impact force, the best power-to-weight ratio, higher blow energy, and lower noise levels than pneumatic breakers. Internal components are continually bathed in hydraulic oil for long-lasting performance with minimal maintenance. The enclosed hydraulic system prevents tool exhaust and oil atomization.

SPECIFICATIONS:

• Application: Light concrete or asphalt breaking or scoring, small rock breaking, rod driving, lamping.
• Width at Handles: 17.5 in. / 44 cm
• Connection: ¾ in. flush face quick disconnect couplers

FEATURES:

• Versatile: Lightweight and powerful hand-held tool for numerous solutions.
• Ease of use: Anti-vibration handles absorb impact energy.
• Control valve: Feathering on/off for precise control of output energy.
• Designed for light to medium duty applications.
• Water-resistant for flexibility in all weather conditions.
• Bit locking system: Retains the tool bit from loosening or detaching.
• Log guard provides greater control and comfort.
• Cold weather operation: Hydraulics will not freeze.
• No exhaust: Closed circuit system improves work conditions and comfort.

Accessories

POWER UNITS

The Hydraulic power to operate STANLEY'S line of hydraulic railroad tools has a compact design ideal for all on-site hydraulic power needs. The ultra-efficient hydraulic tool circuit cooling provides comfortable tool operation even in the most demanding environments.

Features:

• Compact and lightweight.
• In-tank hydraulic filtration.
• Pressurized engine oil lubrication.

POWER UNITS Model HP28

The HP28 (TWINB) twin circuit hydraulic power unit offers a revolutionary design capable of operating two tools at 8 gpm simultaneously. For the first time, running two hydraulic tools at full 8 gpm capacity is a reality, increasing productivity and versatility. Experience how the HP28 will change the way hydraulic tools are used.

Accessories

DRILLS (DL07) & IMPACT DRIVERS (ID07)

Accessories (DL07)

Accessories (ID07)

CHAIN SAWS

CHAIN SAW Model CS06

The CS06 Chain Saw offers the highest power-to-weight ratio of any chain saw on the market today. All models feature interlocking triggers, hand guards, low kick-back bars and chains. Because hydraulic power doesn't require a flywheel to smooth power pulses, there is no chain coasting when the trigger is released. The CS06 pistol-grip chain saw is ideal for timber becklespers.

FEATURES:

• Low kick-back.
• Wide variety of bar lengths.
• Operate from open or closed-center circuits.
• Highest power-to-weight ratio.
• Operates on both Type I and II hydraulic circuits.
• Underwater models available.
• No chain coasting.

Accessories

CHAIN SAW Model CS28

Features: Used for trimming and pruning large tree branches. Ideal for use by sight-of-way crews, arborists, utilities, parks departments, groundskeepers, and forest trail maintenance crews. Fiberglass pole handle. Mynova™ motor. Dual spool for operation on Open Center or Closed Center systems. Automatic chain siting.

Accessories

PADLOCKS

PADLOCK MODELS 83-3 / 83-2 / 83-1

Features: Strong Powdered Metal Steel Body, built up around cylinder for added protection against attack. Electroless nickel plated inside and out. Case hardened or stainless steel shackles offer maximum pull resistance. Pick-resistant rotating disc cylinder is top loaded for protection against attack. Factory controlled high strength keys and blanks prevent unauthorized key duplication. For extra security, key is retained when lock is open.

HYDRAULIC SYSTEM REQUIREMENTS

Hydraulic systems come in many forms—from simple hydraulic jacks to more sophisticated systems in earth-moving equipment. The system required to operate most hydraulic tools in this catalog would require 8 gpm / 30 lpm and be capable of providing system pressure up to 2000 psi / 140 bar. This is referred to as a Type II system, as classified by the Hydraulic Tool Manufacturers Association (HTMA). There are also 3 other classifications.

Hydraulic Tool Manufacturers' Association (HTMA) Requirements

Hydraulic tools fall into 4 classifications: Type I, Type II, Type III, and Type RR, as set by HTMA. The system requirements for powering these tools are as follows:

OPERATING PRESSURE:

Hydraulic systems should provide appropriate operating pressure and flow for the system types noted above when measured across the tool connections. Deviation from nominal flow rates should not exceed plus or minus 10% at an operating pressure of 2000 psi / 138 bar. This is the normal operating pressure, not to be confused with relief pressure.

RELIEF PRESSURE:

Hydraulic systems should limit maximum pressure using either a pressure-compensating pump or a relief valve with a non-pressure-compensating pump. The system pressure limiting component should begin to control maximum pressure at no less than 2150 psi. This is commonly known as the "cracking pressure." The component should limit maximum pressure to 2250 psi for Type I, II, or III tools, and to 2500 psi for Type RR tools.

Return Pressure:

Hydraulic systems should generate no more than 250 psi / 17 bar return pressure (back pressure) at the tool when operating at maximum flow for the tool type. System conditions for this pressure are at maximum hydraulic fluid viscosity of 400 SUS (SSU) at minimum operating temperature.

Cooling:

Hydraulic systems should have sufficient heat rejection capacity to limit maximum oil temperature to 140°F/60°C at the maximum expected ambient temperature. Recommended minimum cooling capacities to dissipate tool-generated heat are:

When determining cooling capacity, consider the intended duty cycle and system-generated heat.

Filtration:

Systems should have 25-micron nominal filtration for the hydraulic fluid. Recommended filter element size is at least three times the system rated flow to prevent filter bypass under low-temperature start-up.

Fluid:

Hydraulic systems should use hydraulic fluid with a viscosity of 130-225 SSU / 27-42 cSt at 100°F / 38°C. Petroleum-based hydraulic fluids with anti-wear properties and high viscosity indexes over 140 will meet recommended requirements over a wide range of operating temperatures. They should be demulsifying type to allow water to settle out of the fluid.

The Basic Principle of Hydraulics for Tool Operation

The basic principle of hydraulics for tool operation is comparable to a household water system. A rotary car-wash brush tool, operated by water through a garden hose, is a hydraulic tool. Water rushing through the hose drives a small motor in the tool, rotating the brush. This is driven not only by the rushing water but also by the pressure associated with it (about 60 psi). Without pressure, the tool would have no power. Water flow (gallons per minute - gpm) determines the tool's speed, while pressure provides power. In a breaker, for example, flow results in speed, and resistance to flow creates a demand for pressure. If the system can deliver the pressure, power is transmitted to the tool. Hydraulic tools use less flow (gpm) than a garden hose but require considerably higher pressures (up to 2000 psi) with only 5 to 10 gpm. Hydraulic systems return fluid to a reservoir for reuse, unlike household water systems that spill fluid.

Open-Center and Closed-Center Systems

Open-Center is Constant Flow — Variable Pressure

In an open-center system, when a tool valve is OFF, hydraulic oil flows through the valve ports and back to the reservoir at no pressure. When the valve is ON, oil circulates through the tool, operating it, and returns to the reservoir. Pressure is created when resistance to flow is sensed, increasing as the tool needs it up to the relief setting.

Closed-Center is Constant Pressure — Variable Flow

In a closed-center system, when a tool valve is OFF, hydraulic oil flow stops at the valve port. The system builds and holds pressure without returning oil to the reservoir. When the valve is ON, oil circulates through the tool, operating it, and returns to the reservoir. Pressure remains constant and increases as the tool needs it, up to system settings. If higher pressures are demanded, flow decreases.

Fluid Temperature

While many hydraulic circuits can operate up to 200°F, temperatures over 110°F / 43°C are uncomfortable to touch. The goal is to maintain oil temperature at a maximum of 140°F / 43°C. Oil cooling methods are usually required except for very short operations or in underwater/extreme cold environments.

Basic Don't's for Cool Oil Control

• DON'T rely on a large reservoir for oil heating control; they do not adequately dissipate heat.
• DON'T set relief pressure too low in open-center circuits for percussion tools, as pressure peaks may cause relief popping, heat, and low tool performance.
• DON'T pump more oil than the tool requires; size the pump for desired flow and use gear-type flow dividers to reduce flow efficiently.
• DON'T use heavy oils like 30W or 10W30 engine oils, as they cause resistance, backpressure, and heat.
• DON'T run return oil through control valves or other circuit components, except coolers and return line filters.

DO THE FOLLOWING TO REDUCE HEAT GENERATION

• Operate pumps at moderate speeds (1,000-2,000 RPM for gear pumps).
• Use generous line sizes, especially for pump suction and return lines.
• Use oils in the 130-225 SSU at 100°F / 38°C range with a high viscosity index.

PROVIDE GOOD COOLING FOR HYDRAULIC OIL

• Use the largest possible air-to-oil cooler with a shrouded, high-capacity fan. Avoid viscous drive fans that do not draw air at low engine speeds.

How Controls

• General Motor: Flow control valves may be necessary to reduce or control flow rate through Stanley Tools. However, avoid their use where appropriate pump volume can be utilized, as excess oil volume and subsequent pressure drop generates heat. For percussion tools, flow controls may oscillate, reducing performance and increasing heating.
• Flow Control of Open-Center Circuits: Always use a priority type pressure-compensated flow control to prevent relief popping and reduce heat build-up. Route excess flow to the reservoir in an unrestricted manner.
• Flow Control of Closed-Center Circuits: Use a two-port, pressure-compensated flow control. Do not use priority type controls on closed-center circuits, as this will cause the pump to operate at full volume, heating the oil.

Quick Disconnects

• Use quick disconnects matching hose diameters (e.g., 1/2 inch port for 1/2 inch inside diameter hose).
• Minimize the use of quick disconnects and avoid adapter fittings, as they create flow restriction, causing heat and reduced performance.
• Always use HTMA recommended flush-faced and dryless quick disconnects.

Tool To Circuit Hose Recommendations

NOTE: SAE 100R16 may be used in place of SAE 100R2

HTMA Type I Tool Circuit Specifications

• Acceptable flow rate is 4 - 6 GPM at 2000 PSI when measured at the tool hose ends.
• Back pressure not to exceed 250 PSI on the return side of the system when measured at the tool hose end.
• Tool circuit system pressure limiting component shall begin to control pressure no less than 2100 PSI and shall limit maximum pressure to no more than 2250 PSI.
• The system shall have sufficient heat rejection capacity to limit the maximum oil temperature to 140° F at the maximum expected ambient temperature. Cooling should be used for 40° for maximum ambient air temperature.
• System filtration should be 25 micron or better.
• Oil viscosity should be 100 - 400 SSU across the entire operating temperature of 50° - 140° F.

(Reference HTMA - Recommended Standards for Hydraulic Operation for further details.)

HTMA Type II Tool Circuit Specifications

• Acceptable flow rate is 7 - 9 GPM at 2000 PSI when measured at the tool hose ends.
• Back pressure not to exceed 250 PSI on the return side of the system when measured at the tool hose end.
• Tool circuit system pressure limiting component shall begin to control pressure no less than 2100 PSI and shall limit maximum pressure to no more than 2250 PSI.
• The system shall have sufficient heat rejection capacity to limit the maximum oil temperature to 140° F at the maximum expected ambient temperature. Cooling should be used for 40° for maximum ambient air temperature.
• System filtration should be 25 micron or better.
• Oil viscosity should be 100 - 400 SSU across the entire operating temperature of 50° - 140° F.

(Reference HTMA - Recommended Standards for Hydraulic Operation for further details.)

Fluids for Mobile Hydraulic Tool Circuits

The specifications listed here will provide good all-season operation if your circuit is properly designed and maintained (periodic filter change, draining of condensate, etc.).

Recommended Fluids

The fluids listed work well over a wide temperature range at start-up, allow moisture to settle out, and resist biological growth in cool operating hydraulic circuits. These fluids are recommended by Stanley Hydraulic Tools for use in their tools. Other fluids meeting or exceeding these specifications may also be used. Biodegradable fluids listed are compatible with all tool seals and hoses.

Testing a Hydraulic System for Comparison to HTMA Recommendations

This test determines how your hydraulic system performance compares to HTMA recommended hydraulic system performance. You will need a flow and pressure tester, such as the PIN SH92 or PIN 29085, and two thermometers (the PIN 29085 has a built-in thermometer).

HTMA recommendations for a hydraulic system operating Type I hydraulic tools:

• 5 gpm ±10% / 3 gpm at 2000 psi measured at the tool inlet.
• 200 psi or less return pressure at 5.5 gpm—pressure measured at the tool outlet.
• Limit system temperature to 140° F on the hottest expected day. With 100° F as the hottest expected day's temperature, the hydraulic system must maintain a 40-degree temperature difference (air to oil).
• To simulate tool-generated heat, HTMA recommends 5 hp minimum. A reading of 1030 psi minimum at the flow and pressure tester will achieve the recommended 5 hp minimum.

HTMA recommendations for a hydraulic system operating Type II hydraulic tools:

• 8 gpm ±10% / 8 gpm at 2000 psi measured at the tool inlet.
• 200 psi or less return pressure at 8.8 gpm, pressure measured at the tool outlet.
• Limit system temperature to 140° F on the hottest expected day. With 100° F as the hottest expected day's temperature, the hydraulic system must maintain a 40-degree temperature difference (air to oil).
• To simulate tool-generated heat, HTMA recommends 5 hp minimum. A reading of 1100 psi minimum at 8 gpm at the flow and pressure tester will achieve the recommended 5 hp minimum.

Select an open site where the air is relatively calm. Place one thermometer in the oil reservoir to measure the temperature of the circulating oil (surface-mounted tank thermometers do not adequately measure the temperature of the bulk system oil). Hang the other thermometer in still air to measure the ambient air temperature. Connect the flow and pressure tester to the tool hoses. Fully open the load valve on the tester. Start the system (with tool circuit control valve OFF) and warm the hydraulic fluid (if necessary) to a minimum of 50° F.

Low temperature and maximum viscosity back pressure test

Turn ON the tool circuit control valve. Record oil temperature, ambient air temperature, flow rate, and back pressure.

Hydraulic system's capacity to deliver flow against 2000 psi test

Close the load valve until the pressure gauge reads 2000 psi. Record flow rate, back pressure, and oil temperature.

System capacity to control temperature test

Raise the system temperature to 140° F by adjusting the pressure using the load valve on the flow and pressure tester. If it takes more than 1900 psi to reach 140° F, adjust the pressure to stabilize the system temperature at a lower temperature, e.g., 120° F. When the system temperature has remained constant for about 15 minutes, record the flow rate, pressure, back pressure, oil temperature, and air temperature.

Calculate the tool load hp cooling capacity for an effective 40-degree temperature difference, air to oil, using the following formula:

(Pressure – Back pressure) x gpm = hp (horse power)
43 x (Oil temperature – Air Temperature)