RoughCam® microTube IP User Manual

1 Introduction

The RoughCam® microTube IP is a compact, powerful IP camera featuring high-definition television resolution (1920x1080) and a 1/2.8" CMOS sensor for excellent image quality and light sensitivity. For more information, visit the SAMCON website: www.samcon.eu/en/products/network/roughcam-microtube-ip. The design emphasizes safety, mechanical precision, and high-quality stainless steel.

2 Technical Data

Model Key

Table 2-1 Model key

Explanations:

• 1) RoughCam® microTube IP: Functional camera description of the RoughCam Series (technical data/specification of the individual camera module).
• 2) T10: SAMCON Production - Type 10.
• 3) VA0.4.K1.BOR: T07 ex d housing (stainless steel 1.4404) with small diameter (ØVA1=48mm); T07 VA0.4 housing with maximum body length (L.R = 172mm); K1 cable gland flange; Borosilicate sight glass DIN7080 (standard, for video cameras within visible spectral range: λ = 350...2000 [nm] and photografical infrared range (NIR), not suitable for thermographic applications (MIR/FIR)).
• 4) N.H: Normal ambient temperature range (Tamb < +50°C); No PTC heater integrated (Tamb > -20°C).
• 5) 005.N: Length of the connection line in meter at delivery; 5m is the standard cable length, max. cable length is: 005...100 [m]; Non-armoured cable; 005.A: Armoured cable.
• 6) P: Plug-termination (standard) CAT6, RJ-45 network plug (heavy duty), AWG 26-22, contact assignment acc. To specification EIA/TIA-568B. T: Terminal Box termination (optional) 4 x PoE Mode A connection (camera PoE) (see chapter electrical connection).

Connection Cables

SKD01-T: Data transfer and power supply, compliant with DIN EN 60079-14. Jacket colour: Green (GN), similar to RAL3001. Outside diameter: 9.10 ± 0.2 mm. Bending radius: 10 x Da when installed, 5 x Da after relocation. Data line: 4 x 2 x AWG22/1 CAT.6. Properties: PUR halogen-free, flame-retardant, UV-resistant, chemical resistance, shielded. Datasheet: SKD01-T Datasheet.

Textual description of Figure 2-1 (Sectional view of SKD01-T): A diagram illustrating the internal structure of the SKD01-T cable, showing the arrangement of conductors and shielding.

ASKD02-T: Outside diameter: 12.0 ± 0.4 mm. Bending radius: 20 x Da when installed and 10 x Da after relocation. Data line: 4 x 2 x AWG23/1 CAT.6. Properties: PUR halogen-free, flame-retardant, UV-resistant, chemical resistance, shielded. Datasheet: ASKD02-T Datasheet.

Textual description of Figure 2-2 (Sectional view of ASKD02-T): A diagram illustrating the internal structure of the ASKD02-T cable, similar to SKD01-T but with different conductor specifications.

Video-technical Characteristics

The camera utilizes the eneo ISM-42F0036MCB Module Network Camera within a pressure-resistant enclosure. Refer to the eneo Product Documentation for detailed video specifications: eneo-security.com/en/ism-42f0036mcb.html.

Other Technical Data

Table 2-2 Other technical data

3 Safety Instructions

⚠️ Attention! Repairs must only be performed using original manufacturer parts.

⚠️ Attention! Consider external heat or cold sources during installation. Adhere to prescribed temperature ranges for storage, transport, and operation.

4 Installation

Commissioning and operation must comply with relevant national regulations and accepted technical standards. Before mounting, inspect the camera and cable for transport damage. Installation and electrical connection should only be performed by qualified specialists.

Work preparation:

⚠️ Attention! Prepare your work carefully and in accordance with relevant regulations.

For optimal image quality, plan the installation site considering light conditions, object distance/size, angle, and focus requirements. Use appropriate tools, ensure a stable working stance, and avoid static discharge.

⚠️ Attention! Observe national security, installation, and accident prevention regulations (e.g., DIN EN 60079-14) and the safety instructions in this manual and installation guidelines.

The RoughCam® microTube IP consists of a camera housing and a terminal box, connected by a 5m cable. Mount the camera for the desired field of view and install the terminal box for easy electrical connection access.

Optional Mounting Accessories

Table 4-1 Mounting accessories

Further information and drill hole patterns are available on the product page: www.samcon.eu/en/products/network/roughcam-microtube-ip/

5 Electrical Connection

⚠️ Attention! Electrical connection must only be performed by qualified and skilled personnel.

⚠️ Attention! The RoughCam® series housing must be grounded via the PA connection.

The RoughCam® microTube IP uses an SKD01-T/ASKD02-T connection cable. The maximum transmission range is 100 meters. Users are not authorized to perform electrical connection procedures inside the enclosure.

5.1 Potential Equalization

Potential equalization/grounding of the camera housing is essential to prevent static charges and sparks. A screw terminal is located at the rear bottom (right) of the housing (see Figure 5-1). The cross-section for potential equalization must comply with National Ground Rules (minimum 4mm²).

Textual description of Figure 5-1 (RoughCam® microTube IP Potential equalization): An image showing the rear of the camera housing with a marked screw terminal for grounding.

Table 5-1 Potential equalization

5.2 Connection Work at the Device (Terminal Box) and Fuses

Cable gland for SKD01-T: ADE 1F2 Type5 - M20 (Neopren); 7-12mm.

Cable gland for ASKD02-T: ADE 4F Type6 - M20; 10-16mm.

Textual description of Figure 5-2 (Cable gland and cable): An image depicting a cable gland attached to the camera housing, with a green cable passing through it.

Power Supply for the Camera (PoE)

Voltage supply: PoE, IEEE 802.3af class 1. Consumption: 2.5 W.

Figures 5-3 and 5-4 illustrate potential cable terminations (terminal box or plug).

Textual description of Figure 5-3 (RoughCam® microTube IP T10-VA0.4.K1.BOR-N.H-xxx.x-T): An illustration showing the camera connected to a terminal box via a cable.

Textual description of Figure 5-4 (RoughCam® microTube IP T10-VA0.4.K1.BOR-N.H-xxx.x-P): An illustration showing the camera with an RJ45 connector, connected via a cable.

Video Tutorial: For wiring instructions, watch the tutorial "SAMCON 01 Wiring the cable SKDP03-T to the junction box ExTB-3" at go.samcon.eu/v01.

Textual description of Figure 5-5 (Video Tutorial ExTB-3): A screenshot from a video tutorial showing a person wiring a cable to a junction box.

Wire Assignment Tables

Table 5-2: Wire assignment of terminal box (SKD01-T)

Table 5-3: Wire assignment of terminal box ExTB-2/3 (ASKD02-T)

Terminal Box Circuit and Connection

Textual description of Figure 5-6 (Sample circuit of terminal box ExTB-2): A wiring diagram illustrating the internal connections of the ExTB-2 terminal box, showing RJ45 plug assignments and connections to the camera (SKD01-T).

Textual description of Figure 5-7 (Connection to the terminal box): A photograph showing the terminal box with wires connected to the terminals and the cable entering through a gland.

RJ45 Plug Assignments

⚠️ Attention! Ensure foil twisting is about 15 mm from terminals to prevent alien crosstalk and short circuits.

⚠️ Attention! Bring twisted pairs up to about 10 mm from terminals for interference immunity.

⚠️ Attention! Use only SAMCON-approved terminals.

⚠️ Attention! Verify your network installation with a Class-D Link Test.

Textual description of Figure 5-8 (Plug assignment, RJ45): A close-up image of an RJ45 connector being terminated, showing the wire connections.

5.2.1 Fusing

PoE power supply does not require fuses. Fusing depends on cable cross-section and length. Please observe national and international regulations for selectivity and line protection.

5.2.2 Plug Assignments (RJ45)

The RoughCam® microTube IP uses a 100 Mbit/s Ethernet connection (100BASE-TX). If a plug is used, it should be inserted into the RJ45 PoE slot of the network device (PSE). The network device can be powered before connecting to the camera.

⚠️ Attention! Use appropriate RJ45 plugs; check cable shielding, cross-section, and outside diameter.

⚠️ Attention! Ensure correct routing of individual wires according to EIA/TIA-568B.

⚠️ Attention! Verify your network installation with a Class-D Link Test.

Detailed instructions for RJ45 plug connection are in the video tutorial "SAMCON 03 Mounting and installing the RJ45 jack to SAMCON cables" available at go.samcon.eu/v03.

5.2.3 Tests Prior to Switching on Voltage

⚠️ Attention! Before starting, perform all required national tests and verify correct function and installation according to this manual and applicable regulations.

⚠️ Attention! Incorrect installation or operation may void the warranty.

⚠️ Attention! Do not switch on the camera at temperatures below 0°C.

6 Working Inside the Camera Housing

The housing should only be opened if absolutely necessary, primarily for SD card replacement.

6.1 Preparation for Work:

⚠️ Attention! Prepare your work carefully and in accordance with relevant regulations.

6.2 Opening the Pressure-Resistant Housing

If equipped with a weather protection roof, remove it first by loosening the two M3*6mm screws at the back of the bracket holders.

To open the stainless-steel housing (T07 VA0.4), loosen the six cylinder-head hexagon screws (DIN 912/ ISO 4762) with spring rings (DIN 127A) on the rear side of the cable and power supply flange (see Figure 6-1). Caution: Avoid touching screw threads with skin or clothes, as they have LOCTITE® 243TM applied. Do not open the front-side sight glass flange.

Textual description of Figure 6-1 (Opening RoughCam® microTube IP): An illustration showing the camera housing disassembled, with the cable and supply flange being pulled out, revealing internal components.

Carefully pull the cable and supply flange rearward. Avoid tilting the flange due to the cylindrical clearance fit (H8f7 - DIN ISO 286) to prevent damage to the flame-proof gap (DIN EN 60079-1:2012). The mounting adapter, camera module, optics, temperature control, and relays are fixed to the flange. Handle these components with care to avoid canting or damage. Do not touch the cylindrical fit surface, which has lubricating paste for protection.

Ensure the GYLON® flat seal (blue, RAL5012) is not damaged or dirtied during opening. The gasket is loosely attached by the bolted connections.

⚠️ Attention! Do not damage the surface of the drill hole and the shaft (fitting) of the flame-proof gap.

⚠️ Attention! Do not damage the housing seals. Keep them clean!

6.3 Exchange of SD Card

To change the SD card, unscrew the rear housing part and remove the camera module.

Textual description of Figure 6-2 (Position of SD card): A photograph showing the internal components of the camera, with the SD card slot clearly visible.

If replacing the SD card, adjust or switch off the standard recording function.

Textual description of Figure 6-3 (Home screen eneo siteManager): A screenshot of the eneo Site Manager software's home screen, displaying live video feed and control options.

After logging into the eneo Site Manager (see Chapter 7.1), press the 'Setup' button.

Textual description of Figure 6-4 (Setup eneo siteManager): A screenshot showing the 'Setup' menu within the eneo Site Manager, specifically the 'Information' tab.

Textual description of Figure 6-5 (SD card eneo siteManager): A screenshot of the eneo Site Manager's 'Storage' settings, showing SD card status and formatting options.

Textual description of Figure 6-6 (Time line eneo siteManager): A screenshot of the eneo Site Manager's 'Schedule' settings, displaying a timeline for recording.

Select and adjust the schedule, or turn it off, then save the settings.

6.4 Closing the Housing

Close the housing in reverse order of opening, using only original screws. The cable and power-supply flange (K1) is secured by six M3 cylinder-head screws (DIN 912/ ISO 4762, grade 6g). Ensure threaded holes are undamaged and clean. Check the flame-proof gap (circular cylindrical fit) before closing.

⚠️ Attention! If the fitting gap is mechanically damaged, the housing must not be used.

⚠️ Attention! Do not allow foreign objects into the housing.

Reuse dismantled screw locks (spring washers DIN 127A). The GYLON® gasket must be undamaged and correctly placed between the flange and hull. If the fitting gap surface is dirty or lacks lubrication, clean it with a clean cloth, degrease, and re-grease with a suitable lubricant (e.g., Molykote® P-40 gel or OKS 403 grease for heavy seawater influence).

Tighten flange and body component screwed connections crosswise to 1.2 Nm. Do not overtighten to prevent damage to the cylinder head or threads.

Cylinder-head bolts for connecting the camera body to the flange component must be tightened crosswise and evenly to 1.2 Nm torque. Use Loctite.

7 Commissioning, Network Access and Visualization

Configure the camera via its web interface. Access the video stream via RTSP or integrate it into your video management system (VMS) using the ONVIF protocol.

7.1 Network Access

The camera obtains an IP address via DHCP. If no DHCP server is available, the default IP address is 192.168.1.10. Default username: admin, Default password: admin. When using multiple cameras without DHCP, add them one by one to avoid IP conflicts. The eneo Site Manager can display or assign the DHCP-assigned IP address.

7.2 eneo Site Manager - Assigning the IP Address

Download the eneo Site Manager from: eneo-security.com/en/eneo-site-manager.html.

The Site Manager automatically detects cameras and lists their IP addresses. The RoughCam® microTube IP is designated "ISM-42F0036MCB". You can assign a static IP address by selecting the camera, right-clicking, navigating to network settings, deactivating DHCP, and entering the desired IP address.

7.3 Web Interface, Configuration and Control

Enter the camera's IP address in a web browser to access the interface. You may encounter a security warning; proceed via the "Advanced" button. Default username: admin, Default password: admin. The web interface is intuitive and offers various configuration options. Detailed documentation is available in the eneo operating instructions: eneo-security.com/en/ism-42f0036mcb.html. The camera is set to PAL (50Hz, Europe) or NTSC (60Hz, USA) by default.

7.4 Visualization, RTSP Video Stream

The camera's video stream can be accessed using the following RTSP addresses:

• rtsp://<user>:<password>@<ip>:554/1/stream1
• rtsp://<user>:<password>@<ip>:554/1/stream2
• rtsp://<user>:<password>@<ip>:554/1/stream3

Example: rtsp://admin:admin@192.168.1.10:554/1/stream1

7.5 ONVIF, VMS-Integration

Integrate the camera into your VMS using ONVIF Profile S and Profile T. AXIS Camera Station or ONVIF Device Manager are recommended for easy configuration.

8 Maintenance / Modification

Adhere to applicable regulations for maintenance and servicing of electrical devices in potentially explosive atmospheres. Maintenance intervals are device-specific and determined by the operating company based on application parameters. Tasks include examining parts critical for ignition protection (casing, seals, cable entry points). Repairs must use original SAMCON parts. Damaged housings must be replaced. Contact SAMCON for repairs. Explosion protection repairs must be performed by SAMCON or an authorized technician according to national regulations. Modifications are not permitted.

9 Disposal / Recycling

Dispose of the device in accordance with nationally applicable regulations. This document is subject to alterations and additions.

10 Drawings & 3D Models and Further Documentation

All drawings, 3D models, and other information are available in the download area of the product page: www.samcon.eu/en/products/network/roughcam-microtube-ip/

Contact Information

For additional technical information, please contact SAMCON at: support@samcon.eu.

SAMCON
Schillerstrasse 17, 35102 Lohra-Altenvers, Germany
www.samcon.eu, info@samcon.eu
Phone: +49 6426 9231-0, fax: - 31