Orbit OBK8612 Owner's Manual

Product Overview

This manual provides essential information for the Orbit OBK8612 Magnetic Upright Exercise Bike. It covers safety precautions, assembly instructions, maintenance procedures, and troubleshooting tips to ensure a safe and effective workout experience.

Key Information:

• Model: OBK8612
• Maximum User Weight: 100 kgs (220 lbs)
• Warranty, Assembly, and Parts information are available.

Important Note: Read all instructions carefully before using this product. Retain this owner's manual for future reference.

Assembly Advice

Congratulations on your purchase. Please read this instruction manual carefully before using the item. You will find important information regarding the safety of your UPRIGHT BIKE. Note the following precautions before assembling or operating the machine.

General Assembly Precautions:

• Keep bystanders and children away from the product during assembly.
• Do not connect power supply (if applicable) until instructed.
• Do not assemble outdoors or in a wet or moist location.
• Ensure the seat, frame, and pedals are fixed securely and checked regularly.
• Check all bolts and connections before first use to ensure they are in safe condition.
• Assemble the machine exactly as per the descriptions in the instruction manual.
• Use a second person for assembling heavy or awkward components. Do not attempt heavy lifting or twisting movements alone.
• Set up the machine on a solid, level, horizontal surface.
• Do not alter the design or functionality of the machine, as this could compromise safety and void the warranty.
• Use only genuine replacement parts and hardware.
• Do not use the machine until it has been fully assembled and inspected for correct performance.

Warnings

Before using this Equipment, obey the following warnings:

• Keep children and pets away from the UPRIGHT BIKE at all times. Children should be supervised to ensure they do not play with the appliance. Do not leave unattended children in the same room with the machine.
• This appliance is not intended for use by persons (including children) with reduced physical, sensory, or mental capabilities, or lack of experience and knowledge, unless given supervision or instruction by a person responsible for their safety.
• Before beginning training, remove all objects and obstacles within a 2-meter radius from the machine. Do not place any sharp objects around the UPRIGHT BIKE.
• Position the UPRIGHT BIKE on a clear, level surface away from water and moisture. Place a mat under the unit to help keep the machine stable and protect the floor.
• Use the UPRIGHT BIKE only for its intended use as described in this manual. Do not use any other accessories not recommended by the manufacturer.
• Assemble the machine exactly as per the descriptions in the Instruction Manual.
• Hold a routine inspection of the equipment. Pay special attention to components susceptible to wear, such as connecting points and wheels. Defective components must be replaced immediately to maintain safety. Do not use the UPRIGHT BIKE until it is repaired.
• Never operate the UPRIGHT BIKE if it is not functioning properly.
• This machine can be used for only one person's training at a time.
• Do not use abrasive cleaning articles. Remove sweat from the machine immediately after finishing training.
• Always wear appropriate workout clothing when exercising. Running or aerobic shoes are required.
• Before exercising, always do stretching first.
• The machine's resistance increases with speed and reverse, adjusted by a knob.

WARNING: Before beginning this or any exercise program, consult your physician first. This is especially important for individuals over the age of 35 or persons with pre-existing health problems. Read all instructions before using any fitness equipment.

Maintenance Instructions

Read all maintenance instructions fully before starting any repair work. An assistant may be required for certain tasks. Equipment must be regularly examined for damage and wear. The owner is responsible for ensuring regular maintenance is performed. Worn or damaged components must be repaired or replaced immediately. Only manufacturer-supplied components can be used for maintenance and repair. Disconnect all power (if applicable) before performing any work, disassembly, or service.

Daily Maintenance:

• Before each use, examine the exercise machine for loose, broken, damaged, or worn parts. Do not use if found in this condition; repair or replace parts at the first sign of wear or damage.
• Ensure adjustment knobs are tight. Tighten as necessary.
• After each workout, use a damp cloth to wipe your machine and console free of moisture.
• Ensure the seat is securely in the correct place for your height.
• Ensure foot straps are set to the correct position for your shoe before starting exercise.

Console Cleaning Note: If necessary, use only a mild detergent (dish soap) with a soft, lint-free cloth to clean the Console. Do not clean with petroleum-based solvents, automotive cleaners, or products containing ammonia. Do not clean the Console in direct sunlight or at high temperatures. Keep the Console free of moisture.

Weekly Maintenance:

• Check pedals and tighten as necessary.
• Clean the machine to remove any dust, dirt, or grime from the surfaces.
• Check for smooth seat operation. If needed, sparingly apply a thin coating of silicone lube to ease operation.
• Silicone lubricant is not intended for human consumption. Keep out of reach of children and store in a safe place.

Note: Do not use petroleum-based products.

Monthly Maintenance (or after 20 hours):

• Check Crank Arms and tighten as necessary. Ensure all bolts and screws are tight.
• Check the drive belt tension and adjust if necessary.

Checking the Drive Belt Tension: To check the drive belt tension, operate the bike. Get the pedals rotating at about 20 RPM. Then suddenly increase the RPM to your maximum ability. If the pedals move normally with no slipping, the tension is correct. If the pedals slip, the belt needs to be adjusted.

Troubleshooting

No Display / Partial Display / Unit will not Turn On:

• Check batteries in Console; replace if required and ensure connection to speed sensor is good.
• Ensure connection is secure and undamaged. Replace adapter or connection at the unit if either are damaged.
• Check data cable integrity; all wires in the cable should be intact. If any are visibly crimped or cut, replace the cable.
• Check console display for damage. Check for visual signs of cracks or other damage. Replace Console if damaged.
• If the Console only has a partial display and all connections are fine, replace the Console.
• If the above steps do not resolve the problem, contact Customer Service or your local distributor.

Speed Display is not Accurate:

• Check Speed Sensor.
• Check Magnet position.
• Speed Sensor Magnet should be in place on the Flywheel.

Speed Displayed is Always “0” / Stuck in Pause mode:

• Check Data cable.
• Make sure the data cable is connected to the Console and the main frame assembly.
• Check Speed Sensor.
• Make sure the RPM Sensor Magnet and the RPM Sensor are in place.

No Speed / RPM Reading:

• Check data cable integrity; all wires in the cable should be intact. If any are cut or crimped, replace the cable.
• Check data cable connections / orientation; ensure the cable is connected securely and oriented properly. The small latch on the connector should line up and snap into place.
• Check Speed Sensor Magnet Position; the Speed Sensor Magnet should be in place on the Flywheel.
• Check Speed Sensor Assembly; the Speed Sensor Assembly should be aligned with the magnet and connected to the data cable. Realign the sensor if necessary. Replace if there is any damage to the sensor or the connecting wire.

Unit Rocks / Does not Sit Level:

• Check level adjustment; levellers may be turned to level the machine.
• Check the surface under the unit; adjustment may not compensate for extremely uneven surfaces.
• Move the machine to a level area.

Pedals Loose / Unit Difficult to Pedal / Pedals Seem to Skip or Slip with a Sudden Increase in RPM:

• Check pedal to crank connection; the pedal should be tightened securely to the Crank Arm. Ensure the connection is not cross-threaded.
• Check crank arm to axle connection; the crank arm should be tightened securely to the Axle.

Clicking sound when Pedalling:

• Check pedal to Crank connection.
• Remove Pedals; ensure there is no debris on the threads, and reinstall the Pedals.

Seat Post Movement:

• Check locking pin; ensure the Adjustment Pin is locked into one of the Seat Post adjustment holes.
• Check locking Knob; ensure the Knob is securely tightened.

Maintenance Parts

The following parts are involved in maintenance:

• Frame, Covers, Seat, Seat Post, Seat Slider, Crank Arms, Pedals (with Foot Strap), Handlebar, Adjustment Handles, Belt (or Chain), Axle, Flywheel, Console, Data Cable, Brake or Magnet.

Refer to the Owner's Manual for specific Part Names and Numbers.

Contact the Orbit Fitness Customer Service Department at:

• Email: service@orbitfitness.com.au
• Phone: (08) 6241 3050
• Address: 28 Fellowship Road Gnangara, Western Australia 6077
• Website: www.orbitfitness.com.au

Before You Start

Thank you for purchasing this Magnetic Bike. For your safety and benefit, read this manual carefully before using the machine. Prior to assembly, remove components from the box and verify that all listed parts were supplied. Assembly instructions are described in the following steps and illustrations.

IMPORTANT SAFETY NOTICE & PRECAUTIONS

Be sure to read the entire manual before you assemble or operate your machine. In particular, note the following safety precautions:

1. Check all screws, nuts, and other connections before using the machine for the first time and ensure that the trainer is in safe condition.
2. Set up the machine in a dry and flat place, and keep it away from moisture and water.
3. Place the machine on a suitable base (e.g., rubber mat, wooden board, etc.).
4. Before training, remove all objects within a 2-meter radius from the machine.
5. Do not use aggressive cleaning articles to clean the machine. Only use the supplied tools or suitable tools of your own to assemble the machine or repair any parts. Remove sweat from the machine immediately after finishing training.
6. Your health can be affected by incorrect or excessive training. Consult a doctor before beginning a training program. A doctor can define the maximum setting (Pulse, Watts, Duration of training, etc.) to which you may train yourself and can provide precise information during training. This machine is not suitable for therapeutic purposes.
7. Only train on the machine when it is in correct working order. Use only original spare parts for any necessary repairs.
8. This machine can be used by only one person at a time.
9. Wear suitable training clothes and shoes. Your training shoes should be appropriate for the trainer.
10. If you have a feeling of dizziness, sickness, or other abnormal symptoms, please stop the training and consult a doctor as soon as possible.
11. People such as children and handicapped persons should only use the machine in the presence of another person who can give aid and advice.
12. The machine's power increases with increasing speed and reverse. The machine is equipped with an adjustable knob which can adjust the resistance. Reduce the resistance by turning the adjusting knob towards level 1, and increase resistance by turning it towards level 8.

WARNING: Before beginning any exercise program, consult your physician. This is especially important for individuals over the age of 35 or persons with pre-existing health problems. Read all instructions before using any fitness equipment.

Maximum user's weight: 100KG

Exploded Diagram

An exploded diagram illustrates the assembly of the exercise bike, showing all numbered components in their respective positions. Refer to the Parts List for detailed identification of each part.

Parts List

Assembly Instructions

Preparation: Before assembling, ensure you have enough space around the item. Use the provided tooling for assembly. Check that all needed parts are available. It is strongly recommended that this machine be assembled by two or more people to avoid possible injury.

STEP 1

Attach the front stabiliser (2) and rear stabiliser (4) to the main frame (1) using carriage bolt (6), arc washers (8), and acorn nut (9).

STEP 2

Tighten the right pedal (11R), marked “R”, onto the right side of the crank (10R) and tighten. Do the same for the left pedal (11L), marked “L”, onto the left side of the crank (10L) and tighten.

STEP 3

While another person holds the upright post (17) near the main frame (1), connect the extension wire (15) to the sensor wire (13). Next, connect the tension controller (14) to the tension control cable (12). Do not pinch the wires and cables. Insert the upright post (17) into the main frame (1). Attach the upright post with four screws (16) and four arc washers (8).

STEP 4

Pull the handlebar wire (25) out of the hole of the upright post (17). Then, place the handlebar (24) onto the upright post (17) using flat washer (23), inner hex bolt (21), and spring washer (22). Cover with the handlebar chuck cover (20).

STEP 5

Connect the handlebar wire (25) and the extended wire (15) to the wires of the computer (29). Then, attach the computer (29) onto the computer bracket of the upright post (17) with the screw (27).

STEP 6

Assemble the horizontal post (36) to the saddle post (31), fastening it with flat washer (33) and knob nut (32). Then, insert the saddle (37) to the post of the horizontal post (36) and fasten it. Insert the saddle post (31) with the saddle (37) into the post of the main frame (1), adjust the length, and tighten with the pop pin knob (30).

Warm Up and Cool Down

A successful exercise program consists of a warm-up, aerobic exercise, and a cool-down. Perform the entire program at least two, and preferably three times a week, resting for a day between workouts. After several months, you can increase your workouts to four or five times per week.

Warm Up

The purpose of warming up is to prepare your body for exercise and to minimize injuries. Warm up for two to five minutes before strength-training or aerobic exercising. Perform activities that raise your heart rate and warm the working muscles. Activities may include brisk walking, jogging, jumping jacks, jump rope, and running in place.

Stretching

Stretching while your muscles are warm after a proper warm-up and again after your strength or aerobic training session is very important. Muscles stretch more easily at these times because of their elevated temperature, which greatly reduces the risk of injury. Stretches should be held for 15 to 30 seconds. DO NOT BOUNCE.

Illustrations depict various stretching exercises: Toe Touch, Inner Thigh Stretch, Calf-Achilles Stretch, Side Stretch, and Hamstring Stretch.

Remember always to check with your physician before starting any exercise program.

Cool Down

The purpose of cooling down is to return the body to its normal or near normal, resting state at the end of each exercise session. A proper cool-down slowly lowers your heart rate and allows blood to return to the heart.