Intelbras IONS-2K M1 MICRO Microinversor Fotovoltaico On Grid

Manual do Usuário

Introduction

Congratulations on acquiring an Intelbras product. For information on equipment connected to the microinverter, consult the specific manual for those products or the manufacturer. The content of this quick installation guide may be updated or revised periodically. The latest user manuals can be found at www.intelbras.com.br or by scanning the QR codes below.

This equipment is approved by Anatel and does not cause harmful interference. Its homologation number is on the product label. For inquiries, visit: https://www.gov.br/anatel/pt-br.

Precautions and Safety

This manual is intended for qualified personnel trained in electrical device installation and operation. Safety instructions are complementary and may not cover all precautions. Always consider the installation site's characteristics.

INTELBRAS is not responsible for any damage caused by violating general operational safety requirements, general safety standards, or the safety instructions in this manual.

Comply with local laws and regulations during installation, operation, and maintenance. Keep manuals and documents for future reference.

Attention! Indicates a dangerous situation that, if not followed, can result in serious equipment damage or injury. Proceed with caution.

Notice! Indicates information you must read and know for correct system operation.

Safety Instructions

Caution!

Wi-Fi Information

The IONS-2K M1 MICRO is not compatible with 5 GHz Wi-Fi networks. If using a Mesh network system, consult router/modem manuals and prioritize 2.4 GHz connections.

Safety Symbols

Microinverter System Operation

The grid-connected photovoltaic (PV) system with a microinverter consists of PV modules, the microinverter, a Wi-Fi router/repeater, a monitoring platform (web and app), and the electrical distribution grid. The microinverter converts DC power from PV modules into grid-compatible AC power.

Notice! Ensure a good Wi-Fi signal at the microinverter installation site for correct monitoring operation. If the signal is weak, install a Wi-Fi repeater or a wired router nearby.

LGPD - General Law for the Protection of Personal Data: Intelbras does not access, transfer, capture, or process personal data from this product.

Technical Specifications

Description IONS-2K M1 MICRO
Recommended PV Module Power Range 450 W - 620 W
Max PV Input Voltage 60 V
Min PV Input Voltage / Startup Voltage 16 V / 22 V
MPPT Voltage Range 16 V - 60 V
Number of Independent MPPTs 4
Max PV Input Current 16 A
Max DC Short Circuit Current 4 x 20 A
Grid Connection Type Single-phase / Biphasic
AC Connection Type F-N-PE / F-F-PE
Nominal AC Output Power 2000 W @40°C
Max Apparent AC Output Power 2000 VA @40°C
Max AC Output Current 9.1 A
Nominal AC Voltage 220 V / 230 V / 240 V
Nominal AC Voltage Range 154 V - 277 V
Nominal Grid Frequency 60 Hz
Grid Frequency Range 55 Hz - 65 Hz
THD < 3 % (at nominal power)
PF > 0.99 / 0.8 leading - 0.8 lagging
Max Microinverters in Parallel per Trunk Cable (6 mm²) 3
Maximum Efficiency 96.2 %
Grid Monitoring Yes
Residual Current Protection Yes
PV Module Level Monitoring Yes
Rapid Shutdown Yes
Surge Protection AC Type II
Dimensions (W x H x D) 381 x 286 x 58 mm
Weight 8.5 kg
Installation Method Mounting on support
Topology High-frequency transformers
Protection Degree IP67
Night Consumption < 50 mW
Operating Temperature Range -40°C to +65°C
Permissible Relative Humidity Range (non-condensing) 100 %
Cooling Method Natural Cooling
Display LED
DC Connection Type WLAN Compatible with MC4
AC Connection Type Plug and play connector
Compliance ABNT NBR 16150, PORTARIA Nº 140, DE 21 DE MARÇO DE 2022 EN / IEC 62109-1/-2, EN / IEC 61000-6-1/2/-3/-4, EN / IEC 60529

Product

2.1. Product Description

Mounting point for screw:

DC Connector: PV1+, PV1-, PV2+, PV2-, PV3+, PV3-, PV4+, PV4-

Antenna

Mounting point for screw

Grounding point

AC Connector

LED Indicator

2.2. Dimensions

Width: 381 mm

Height: 286 mm

Depth: 58 mm

Width (internal): 245 mm

Height (internal): 200 mm

Features

3.1. High Efficiency and Safety

3.2. Flexibility

The microinverter converts DC power from PV modules into grid-compatible AC power. Compared to central and string inverters, it offers flexibility, high energy production, and low DC voltage safety, making it ideal for residential PV systems. Integrated Wi-Fi allows internet access via a home router, uploading operational data to the Intelbras Solar Plus platform (web and app) for monitoring.

3.3. Introduction to the Microinverter

Due to its high generation efficiency and excellent safety performance, the microinverter is widely used in residential PV systems. It has a single-phase AC output but can be connected to biphasic and triphasic grids. Verify voltage compatibility for your location.

Installation and Electrical Connections

4.1. Installation Environment Requirements

4.2. Installation Space Requirements

Ensure sufficient space around the microinverter's heatsink for heat dissipation. Minimum clearance of 20 mm is required on all sides.

Attention! Ensure the microinverter is at least 20 mm above the roof surface when installed on a roof, or 20 mm away from the wall surface when installed on a wall.

4.3. System Connection Diagram

The microinverter can be mounted directly below the PV module on the mounting structure. Low-voltage DC cables connect the PV module to the microinverter. Installation must comply with local technical regulations and standards.

Attention!

Installation of surge protection devices is recommended according to local standards.

ItemDescription
1MicroinverterIncluded as standard equipment.
2AC T-type ConnectorComes with the product. Used to connect AC cables from up to two microinverters.
3AC T-type Connector Disconnect ToolComes with the product. Used to disconnect the AC T-type connector from the microinverter.
4Mounting ScrewsNot included. Used for fixing the microinverter to the mounting structure.
5Grounding CableMust be prepared by the installer. Used for external grounding of the microinverter. Recommended cross-section: 6 mm².
6Grounding ScrewComes with the product. Used for external grounding of the microinverter.

Diagram for Connecting Multiple Microinverters

  1. Connect up to 3 microinverters in parallel on a single trunk cable.
  2. If the installation involves more than 3 microinverters, use a new trunk cable.
  3. Never exceed the limit of 3 microinverters per trunk cable.
  4. Trunk cable sizing must follow current technical standards (e.g., NBR 5410, NBR 16690), considering current, voltage drop, distance, installation conditions, etc.

Important: Failure to comply with these criteria may compromise safety, system efficiency, product warranty, and regulatory compliance.

Diagram: Grid -> Wi-Fi Router -> Intelbras Solar Plus (Web/App) / Wi-Fi Extender (Optional)

4.4. Microinverter Installation

Fixing the Microinverter

Always handle the microinverter by the mounting loop. Do not lift by the cables.

Recommended: Use mounting loop. Prohibited: Lift by cables.

Step 1: Detach one of the QR codes from the microinverter surface and affix it to the quick installation guide. This code will be used later for microinverter parameter configuration. Serial numbers should start with INMA.

Step 2: Adjust the mounting nuts on the rail as shown. The distance between the two nuts should be approximately 185 mm. Nuts and tools must be provided by the installer.

Step 3: Install the microinverter onto the rail using M8 screws with a torque of 9.0 Nm.

Attention!

Connecting the AC Cable to the T-type Connector

Step 1: Remove the waterproof caps. Unscrew and remove the waterproof caps from the T-type connector.

Step 2: Open the T-type connector. Insert the disconnect tool into the bottom part of the connector and pull out the waterproof cap on the top.

Step 3: Pass the cable through the waterproof cap and sealing ring.

Step 4: Strip the protective and insulation layers to the specified length.

Step 5: Crimp the cold-pressed terminals onto the conductors using a crimping tool.

Step 6: Insert the L, N, and PE conductors into the corresponding holes in the connector.

Step 7: Tighten the terminal screws clockwise using a screwdriver (M4, 0.8 N.m).

Step 8: To assemble the connector, push the sealing ring and the waterproof cap into the connector compartment and tighten the waterproof cap.

Step 9: Attach the sealing plug. Use the sealing ring and plug if the second terminal of the T-type connector is not used.

Connection Steps

Step 1: Connect the external grounding cable using an M4 screw with a torque of 1.5 Nm.

Step 2: Connect the microinverter's DC connectors to the PV module connectors. Ensure correct polarity.

Attention!

Step 3: After following the AC connection procedure described in "Connecting the AC Cable to the T-type Connector", verify the connection is secure.

Attention!

Commissioning

5.1. Commissioning Procedure

Pre-startup Inspection

Commissioning Procedure

  1. Turn on the main AC breaker of the installation.
  2. Check the LED indicator. The power generation system will start if the indicator is blue.
  3. Download the Intelbras Solar Plus app to create the plant, customer account, and configure the microinverter's Wi-Fi.

5.2. Microinverter Wi-Fi Communication Configuration

Wi-Fi Repeater (Optional)

For rooftop PV systems requiring more efficient and stable data communication, if the microinverter's Wi-Fi functionality is insufficient, consider installing an optional Wi-Fi repeater. Access QR codes for tutorials on the Solar Plus App and Web Monitoring Platform: https://solarplus.Intelbras.com.br.

Customer Account Creation and Permissions

Installer: Download the Solar Plus app from the App Store or Google Play. For creating logins, single accounts, reseller accounts, installer accounts, and customer logins, scan QR codes for tutorials: https://solarplus.Intelbras.com.br.

Open the Solar Plus app and log in with your Intelbras single account credentials.

Attention! If you do not have an access login, scan the QR code for tutorials: https://solarplus.Intelbras.com.br.

5.3. Registering a Plant and Configuring Microinverter Wi-Fi

Check the Wi-Fi network name and password at the installation site. These are needed for microinverter Wi-Fi configuration.

Note: Wi-Fi names and passwords may contain letters, numbers, and special characters, but not '~' or spaces. Ensure auto-fill does not save spaces or '~'.

Note 1: The microinverter's Wi-Fi is not compatible with 5 GHz networks. Ensure a 2.4 GHz Wi-Fi network is available. If your router has both 2.4 GHz and 5 GHz, prioritize 2.4 GHz connections.

Use an encrypted wireless network for security. The system does not support public networks with secondary authentication or bridged networks.

  1. After confirming initial access data, go to the app's home screen. Click the (+) icon to configure the plant.
  2. Select the option to enter data manually.
  3. Enter the installation address manually or use the phone's geolocation (with permission). You can also add a site image and fill in PV plant data. The owner's email is mandatory and will be the customer's login. If the customer already has an Intelbras single account, use the same email. Refer to item 5.2 for tutorials.
  4. After creating the plant, click Continue to configure the microinverter's Wi-Fi. Ensure your phone's Wi-Fi is active.
  5. Select the device family: IONS Micro for microinverters.
  6. Ensure the microinverter's Wi-Fi network (INM-XXXXXXXXXXX) is available. If not, disconnect AC and PV modules to restart the Wi-Fi module.
  7. Scan the microinverter's serial number QR code or enter it manually.
  8. Click Next. The microinverter's Wi-Fi is now linked to the plant. You can now configure the access Wi-Fi.
  9. The device will automatically connect to the microinverter's Wi-Fi. Verify the serial number corresponds to the datalogger you wish to configure and click Connect.
  10. Click Next. Available Wi-Fi networks will be listed. Select your network, enter the password, and click Continue.
  11. Wait for the "datalogger configured successfully" message. Click Close.

After configuration, disconnect from the microinverter's Wi-Fi and connect to an internet-accessible Wi-Fi or mobile data network. Click Back.

Note: It may take a few minutes for the device status to update to "online" on the monitoring platform (Web) or mobile app.

Maintenance

6.1. Maintenance Notices

Danger! Risk of damage to the microinverter or personal injury from incorrect maintenance!

Attention! Place clear warning signs or demarcate safety warning areas around the microinverter to prevent accidents from misuse.

Restart the microinverter only after removing the fault. Do not open the cabinet or replace internal components. Contact Intelbras for maintenance; otherwise, warranty losses will not be covered.

6.2. Routine Maintenance

ItemMethodPeriod
System CleaningCheck temperature and remove dust from the microinverter. Clean the microinverter casing if necessary.Six months to one year (depending on dust levels).
Electrical ConnectionCheck if all cables are firmly and correctly connected. Check for cable damage, especially on surfaces in contact with metal.Six months after commissioning, then once or twice a year.
General System StatusCheck for damage or deformation on the microinverter. Check for abnormal operating noise. Check each operational parameter. Ensure nothing covers the microinverter's heatsink.Every 6 months.

Microinverter Removal and Replacement

7.1. Shutting Down the Microinverter

Caution! Risk of burns from hot parts in the microinverter casing! Wait 10 minutes before uninstalling until the casing cools down.

For maintenance or other work, the microinverter must be shut down. Follow these steps to disconnect from AC and DC power sources to avoid lethal voltages or damage.

  1. Turn off the AC grid breaker and secure it against reconnection with a locking device.
  2. Wait approximately 10 minutes for internal capacitors to discharge completely.
  3. Ensure no electrical current is passing through the DC cable using a clamp meter.

7.3. Uninstalling the Microinverter

Step 1: Turn off the main AC breaker of the house.

Step 2: Remove the grounding cable.

Step 3: Loosen the mounting screws using an appropriate tool.

Caution! Risk of injury from burns and electric shocks!

Steps for uninstalling the microinverter:

  1. Refer to Section 4 (Installation and Electrical Connections) and follow the reverse order for disassembly.
  2. If necessary, remove the mounting bracket.
  3. If the microinverter will be reused, store it properly.

7.5. Microinverter Disposal

Dispose of the product properly at the end of its life cycle. Deliver it to electronic waste collection points, an authorized Intelbras technical assistance center, or consult www.intelbras.com.br or support@intelbras.com.br or call (48) 2106-0006 or 0800 704 2767 for more information.

Maintenance and Troubleshooting

8.1. Indicator Status and Troubleshooting

LED IndicatorLED ColorStateDefinition
OnGreenOnInverter is operating normally.
OnGreenBlinkingInverter is in standby or initialization state (not injecting energy into the grid).
OnRedOnSystem fault occurred.
OnRedBlinkingUpdate in progress.
OffGrayOffNo power at DC inputs.

8.2. Troubleshooting

Fault information will be displayed in the Intelbras Solar Plus app. Fault codes and troubleshooting methods for microinverter products are listed below. Some faults may not apply to your specific product.

Fault CodeFault NameCorrective Measures
2Grid OvervoltageGenerally, the microinverter will reconnect when the grid returns to normal. If the fault persists: 1. Measure actual grid voltage. Contact the electric company if voltage is too high. 2. If the fault persists and cannot be resolved, contact Intelbras customer service.
3Grid Transient OvervoltageGenerally, the microinverter will reconnect when the grid returns to normal. If the fault persists: 1. Measure actual grid voltage. Contact the electric company if voltage is too high. 2. If the fault persists and cannot be resolved, contact Intelbras customer service.
4 / 5Grid Undervoltage / Low Grid VoltageGenerally, the microinverter will reconnect when the grid returns to normal. If the fault persists: 1. Measure actual grid voltage. Contact the electric company if voltage is too low. 2. Check if the AC cable connection is firm. 3. If the fault persists and cannot be resolved, contact Intelbras customer service.
7, 16, 38, 61, 85, 104, 105, 107, 262, 300, 306, 307, 312, 313, 314, 315, 316, 327, 1352-1369, 1370, 1372System FaultGenerally, the microinverter will reconnect when the grid returns to normal. If the fault persists: 1. Measure actual grid frequency and voltage. Contact the electric company if they are outside the device's operating range. 2. The DC component of grid voltage may be outside the operating range. Contact the electric company. 3. Check PV module specifications to see if voltage data exceeds the device's operating range. 4. Check for foreign objects obstructing the device compartment and remove them. 5. Turn off the AC breaker, reconnect PV module cables, restart the device, and wait for it to normalize. 6. If the fault persists, contact Intelbras customer service.
8Grid UnderfrequencyGenerally, the microinverter will reconnect when the grid returns to normal. If the fault persists: 1. Measure actual grid frequency and voltage. Contact the electric company if the parameter is below the defined range. 2. If the fault persists, contact Intelbras customer service.
9Current LeakageThe fault may occur in low irradiance or high humidity conditions. The microinverter usually reconnects after environmental conditions improve. If conditions are normal, check if AC and DC cables are well-insulated. Contact Intelbras technical support if the fault persists after checking these causes.
10Grid OutageGenerally, the microinverter will automatically reconnect when the grid returns to normal. If the fault persists: 1. Check if grid voltage is below the operating range. Contact the electric company if it is. 2. Check if the AC cable connection is firm. 3. Check if the AC cable is connected with the correct polarity. 4. If the fault persists, contact Intelbras customer service.
13Abnormal GridGenerally, the microinverter will reconnect when the grid returns to normal. If the fault persists: 1. Measure actual grid voltage and frequency. Contact the electric company if the parameter exceeds the defined range. 2. If the fault persists, contact Intelbras customer service.
1410-minute Grid OvervoltageGenerally, the microinverter will reconnect when the grid returns to normal. If the fault persists: 1. Measure actual grid voltage. Contact the electric company if voltage is too high. 2. Check the 10-minute overvoltage protection setting in the Solar Plus app. 3. With permission from the local electric company operator, you may increase the 10-minute overvoltage protection limit. 4. If the fault persists, contact Intelbras customer service.
15High Grid VoltageGenerally, the microinverter will reconnect when the grid returns to normal. If the fault persists: 1. Measure actual grid voltage. Contact the electric company if voltage is too high. 2. If the fault persists, contact Intelbras customer service.
17Grid Voltage UnbalanceGenerally, the microinverter will automatically reconnect when the grid returns to normal. If the fault persists: 1. Contact the electric company if the grid voltage unbalance is outside the microinverter's operating range. 2. If the fault persists, contact Intelbras customer service.
26, 28, 29, 208, 212, 215PV Reverse Connection FaultCheck the positive and negative cable connections of the PV modules (including extension cables): 1. If the phase sequence is incorrect, turn off the AC breaker. When light is low or after covering the PV module, reconnect the PV module cables. 2. If the fault persists, contact Intelbras customer service.
37Ambient Temperature Too HighGenerally, the microinverter will reconnect automatically when the ambient temperature returns to normal. If the fault persists: 1. Check if the ambient temperature exceeds the device's operating range. 2. If the fault persists, contact Intelbras customer service.
39Low System Insulation ResistanceGenerally, the device will reconnect automatically after the fault is removed. If the fault persists: 1. Check if the microinverter's ISO protection preset value is too high and complies with local regulations. 2. Check if PV module resistance is too low on cloudy/rainy days or during morning/evening. Measure the insulation resistance of the PV module to ground. 3. If the fault persists, contact Intelbras customer service.
43Ambient Temperature Too LowGenerally, the microinverter will automatically reconnect when the ambient temperature returns to normal. If the fault persists: 1. Check if the ambient temperature is below the device's operating range. 2. If the fault persists, contact Intelbras customer service.
74, 78, 79, 80, 81, 220, 221, 505, 506System AlarmGenerally, the alarm does not affect device operation. If the alarm persists: 1. Turn off the AC breaker and check if PV module cables are firmly connected. 2. Check for short circuits or open circuits in PV module cables. 3. Reconnect PV module cables, restart the device, and wait for it to normalize. 4. If the alarm persists without the above causes, contact Intelbras customer service.
1320, 1321, 1322, 1323, 1324, 1325PV Overload FaultGenerally, the device will automatically reconnect after the fault is removed. If the fault persists: 1. Check PV module specifications to see if current is outside the device's operating range. 2. If the fault persists, contact Intelbras customer service.
1500, 1501, 1502, 1503, 1504, 1505PV Overvoltage FaultGenerally, the device will automatically reconnect after the fault is removed. If the fault persists: 1. Check PV module specifications to see if voltage data is outside the device's operating range. 2. If the fault persists, contact Intelbras customer service.

Warranty Terms

This contractual warranty is granted under the following conditions:

Customer Name:

Customer Signature:

Invoice Number:

Purchase Date:

Model:

Reseller:

Serial Number:

  1. All parts, pieces, and components are guaranteed against manufacturing defects for 10 years (90 days legal warranty + 117 months contractual warranty) from the purchase date, as stated on the invoice. This includes free replacement of defective parts and labor. If defects are due to improper use, the customer will bear the costs.
  2. This warranty covers technical assistance from Authorized Service or replacement of defective Intelbras products. If defects are due to improper use, the customer bears all costs.
  3. To request warranty service, present: a) Invoice; b) Product serial number.
  4. Product installation must follow the User Manual. Costs for installation and configuration by a qualified technician are not included unless expressly contracted at the time of purchase. Failure to comply with the User Manual voids the warranty.
  5. In case of defects, immediately contact the nearest Authorized Service center. Unauthorized repairs void the warranty. The list of Authorized Service centers can be found at www.intelbras.com.br.
  6. For home service, contact the nearest Authorized Service center to inquire about the visit fee. If product removal is necessary, the customer is responsible for costs such as uninstallation, installation, and transportation.
  7. Product, parts, and component transportation must be done in original or equivalent packaging at the customer's expense.
  8. This warranty is void if: a) defects are not manufacturing-related but caused by customer misuse or third parties; b) damage is due to force majeure (accidents, natural disasters, electrical surges, fire, etc.), humidity, improper ventilation, corrosive environments, transport damage, unauthorized repair attempts, tampered serial numbers, misuse, incompatible use, errors in PV system project design/execution (sizing, physical assembly, electrical installations, incorrect parameterization, improper maintenance/storage), lack of authorization from the energy concessionaire, or non-compliance with safety and warning notices in the User Manual.
  9. Intelbras is not responsible for the PV system project, which must be elaborated by a qualified technician with an ART (Annotation of Technical Responsibility). Intelbras is not liable for any expenses, costs, losses, defects, or damages arising from the project.
  10. This warranty does not cover data loss. Regularly back up data from the product's application.
  11. This warranty does not cover production loss, loss of profit, loss of revenue, loss of data, lost profits, penalties from the granting power, indirect damages, or direct damages, even if the product is under technical assistance or replacement.
  12. Intelbras is not responsible for product installation or attempts at fraud/sabotage. Keep software and applications updated and ensure necessary network protections against intrusions. The equipment is guaranteed under normal use conditions, but electronic equipment can be subject to fraud and circumvention.
  13. Dispose of the product properly at the end of its life cycle at electronic waste collection points, an authorized Intelbras technical assistance center, or consult www.intelbras.com.br or support@intelbras.com.br or call (48) 2106-0006 or 0800 704 2767.
  14. LGPD - Data Processing by Intelbras: Intelbras does not access, transfer, capture, or process personal data from this product.

Intelbras S/A reserves the right to change product general, technical, and aesthetic characteristics without prior notice. All images in this manual are illustrative.

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