ROVSUN 4 Burner Propane Grill with Side Burner

Safety First

Important Safety Precautions:

• Read all instructions before use.
• Keep young children and pets away from the grill.
• Accessible parts can become very hot; use protective gear when handling.
• Do not move the grill during use.
• Turn off the gas supply at the container after use.
• Do not use or store flammable liquids or vapors near the grill.
• This grill is for outdoor use only.
• Never use a naked flame to check for gas leaks.
• Do not operate if a gas leak is detected.
• Do not attempt to disconnect fittings while the grill is in use.
• Never leave the grill unattended while in use.
• Clean the grill regularly.
• Do not enlarge burner ports or orifices during cleaning.
• Do not use in a garage or enclosed area. Maintain a clearance of at least 0.5 to 1.0 meter from flammable materials.
• Any modifications to the appliance are dangerous and not permitted.
• The handle black area will become hot; be careful not to touch it.

In case of gas leak: Shut off gas, extinguish open flames, open lid. Check for damages/connections and contact your local gas dealer if the problem persists.

Preparation and Installation

What you need: A gas cylinder and a 50 mbar regulator (included in scope of delivery).

Urgent Instructions:

• Gas cylinder must be used in an upright position.
• Use only with cylinders no higher than 500 mm and with a diameter between 240 mm and 310 mm.
• Use only with an approved hose and regulator.

Installation Area:

Install and/or use outdoors or in an amply ventilated area. If used in a ventilated area, ensure at least 25% of the wall surface area is open.

Minimum Clearances from Combustible Materials:

• Rear: 59 inches
• Sides: 59 inches
• Top: 59 inches

Avoid strong winds blowing through the back of the grill.

Connecting the Gas Cylinder:

Connect the hose and regulator to the gas container on the right-hand side of the grill. Ensure the container is protected from heat and stored safely. Do not place the cylinder underneath the grill. Tighten the regulator firmly onto the cylinder valve. The hose length must not exceed 1.5 meters.

Single Part List

Assembly Instructions

Make sure your grill is assembled properly. Follow these instructions carefully for correct and safe assembly. Caution: Steel parts may have sharp edges; wear work gloves during assembly.

1. Step 1: Attach Cart Leg A (22) and Cart Leg B (23) to the Bottom Panel (25).
2. Step 2: Attach Side Panels (26) to the base structure.
3. Step 3: Attach cross beams and supports using screws (e.g., B*8).
4. Step 4: Continue assembling the main frame structure using screws (e.g., B*5).
5. Step 5: Attach horizontal supports or shelves using screws (e.g., B*4).
6. Step 6: Assemble the base of the grill, attaching components to the bottom.
7. Step 7: Attach Swivel Casters (27, 28) to the legs (e.g., A*2).
8. Step 8: Attach the Control Panel (12) to the front of the grill body.
9. Step 9: Attach the Main Lid (1) to the grill body.
10. Step 10: Mount the main grill body onto the assembled cart structure.
11. Step 11: Attach the Side Shelf, Left (35) and Side Shelf, Right (18) using screws (e.g., E*2).
12. Step 12: Attach the Front Doors (32) using screws (e.g., E*2, J*2).
13. Step 13: Attach the Side Burner Lid (15) and Side Burner Assembly (17) using screws (e.g., E*2).
14. Step 14: Secure the side burner components using screws (e.g., E*2, J*2).
15. Step 15: Attach the Grease Tray Bracket (38) and Grease Tray (37) to the underside of the grill.
16. Step 16: Attach the Side Burner Igniter Wire (21) and related components using screws (e.g., C*2).
17. Step 17: Install the Warming Rack (6) and Heat Diffusers (8) using screws (e.g., C*1, G*1, H*1).
18. Step 18: Attach the side panels or supports to the main grill body using screws (e.g., A*4).
19. Step 19: Attach the back panel or cover using screws (e.g., K*4).
20. Step 20: Attach the door handles (33) to the front doors using screws (e.g., F*2, D*2).
21. Step 21: Attach any remaining side panels or supports using screws (e.g., A*2).
22. Step 22: Place the Cooking Grids (7) inside the grill.
23. Step 23: Install the Heat Diffusers (8) over the burners using screws (e.g., C*2).
24. Step 24: Attach any final decorative or functional covers.
25. Step 25: Place the gas cylinder inside the designated holder.
26. Step 26: The grill is now assembled.

Leaking Test

Procedure:

1. Ensure all control valves are in the OFF position. Turn on the gas supply.
2. Check all connections from the gas regulator and supply valve up to the manifold pipe assembly. Apply a soap solution (1 part liquid detergent, 1 part water) to the connections. Soap bubbles will appear where a leak is present.
3. If a leak is found, immediately turn off the gas supply, tighten the leaky fittings, and recheck.
4. If the gas continues to leak, turn off the gas supply and do not use the grill.

Important:

• DO NOT SMOKE WHILE LEAK TESTING.
• NEVER PERFORM LEAK TEST WITH AN OPEN FLAME.
• Always check for leaks after every gas tank change.
• Keep a spray bottle of soapy water handy for checks.

Operation and Lighting

Energy Saving Tips:

• Minimize lid opening time.
• Switch off the grill as soon as cooking is finished.
• Preheat for 10-15 minutes (except for the first use).
• Do not use a higher setting than necessary.

Lighting Instructions:

Caution: The lid must be open when lighting the burner. Do not stand with your face directly over the grill.

Pilot Gas Control Ignition:

1. With all gas controls OFF, turn the gas cylinder valve to the ON position.
2. Push and hold the control knob (A) for 3-5 seconds to allow gas flow, then turn anticlockwise to "HIGH" (B).
3. You should hear a "snap" from the igniter and see a 3-5 inch orange flame from the burner lighting tube (C).
4. Continue to hold the burner control knob for two seconds after the "snap" to ensure ignition.
5. When the burner is alight, adjacent burners will cross-light when their controls are turned on.

At "HIGH" setting, the burner flame should be approximately 12-20 mm long with a minimum of orange flame. Turn the gas control fully anticlockwise for the minimum setting.

Warning: If the burner still does not light, turn the control knob to "OFF" and wait 5 minutes before attempting to light again.

Storage

Store the gas bottle outdoors in a well-ventilated area, disconnected from the grill, and away from ignition sources. Before using the grill after storage, check for gas leaks and obstructions. Ensure the area under the front panel is clear for proper combustion and ventilation.

Cleaning and Maintenance

Maintenance is recommended every 90 days, and at least annually, to extend the grill's life.

Cleaning Cooking Grids: Wash in mild soap and warm water using a wash cloth or soft brush.

Cleaning Heat Diffusers: Wash in soap and warm water, use a soft brush for residue, and ensure they are dry before reinstalling.

Cleaning Grease Tray: Empty and wipe down periodically. Wash in mild detergent and warm water. A small amount of sand or cat litter can absorb grease. Check frequently to prevent overflow.

Annual Cleaning of Grill Interior:

1. Turn all burner valves and LP gas tank valve to OFF.
2. Detach LP gas hose and regulator assembly; inspect and replace if damaged.
3. Remove and clean heat diffusers, cooking grids, and burners.
4. Cover gas valve orifices with aluminum foil.
5. Brush and wash the interior and bottom with a nylon brush, mild soap, and warm water. Rinse and dry.
6. Remove foil, reinstall heat diffusers, and cooking grids.
7. Reconnect gas source and observe burner flame for correct operation.

Cleaning Exterior Surface: Wash with mild soap and warm water using a wash cloth or sponge. Do not use abrasives.

Cleaning Burner Tubes and Burner Ports

To reduce the chance of "FLASH-BACK", clean burner tubes and ports at least monthly, especially after periods of disuse. Follow these steps:

1. Turn all burner valves and gas tank valve to OFF.
2. Detach the LP gas regulator assembly.
3. Remove cooking grids, heat diffusers, and grease tray.
4. Remove screws from the underside of each burner and lift burners away from the gas valve orifice.
5. Use a bent stiff wire, air hose, or bottle brush to clean debris from the burner tubes.
6. Replace burners and screw tightly. Ensure the burner tube fits correctly over the valve orifice for safe operation.

Troubleshooting

If your problem is not resolved, please call the Gas grill helpline.

Side Burners

To maximize yield and minimize gas consumption:

• Once alight, adjust the flame from "Maximum" to "Minimum" as needed.
• Use proper pan sizes (flat bottom only) for each burner.
• When the pan content starts to boil, turn the knob down to the "Reduced rate" position (small flame).
• Always place a lid on the pan.
• Suggested pan diameter: 20-24 cm.