EPEVER LiFePO4 (LFP) Battery
Product Manual
Model: LFP5.42KWH51.2V-P65F1QT50
1 Important Safety Instructions
Thank you for choosing EPEVER Lithium Iron Phosphate (LFP) battery. Please read this manual carefully before using this product.
⚠️ It is strictly forbidden to install this product in harsh environments such as moisture, salt spray, corrosion, greasy, flammable and explosive, or a large amount of dust accumulation.
Please keep this product manual for future reference.
Precautions for work and storage
- Please keep the battery in a cool, dry place. The environment should be free of corrosive, explosive and insulation-damaging gases or conductive dust, and away from fire and heat sources and high pressure. It is forbidden to immerse the battery in water. Keep out of reach of children. Pay attention to anti-static electricity (static electricity may damage the battery protection circuit, causing battery damage).
- The battery should be safely fixed in a reasonable use environment. The connector must be reliably connected to avoid contact friction caused by arc and sparks.
- When handling the battery, please handle it gently to avoid mechanical vibration, collision, and pressure shock. Otherwise, it may cause internal short circuit of the battery, resulting in high temperature and fire.
- Do not short-circuit the positive and negative poles of the battery, and do not disassemble or assemble the battery to avoid danger.
- Please keep the battery in a semi-charged state (40%~80% SOC is appropriate). Please wrap the battery with non-conductive materials to avoid direct metal contact with the battery, which may cause battery damage.
- Please dispose of waste batteries safely and properly, and do not put them into fire or liquid.
- This battery cannot be used in series.
Danger warning
- It is strictly forbidden to crush, drop, collide, puncture, burn, and other destructive behaviors on the battery.
- It is forbidden to disassemble and assemble the battery. Improper disassembly and assembly may damage the protective function of the battery, resulting in deformation, heating, smoke, or combustion of the battery.
- It is forbidden to short circuit the battery. It is prohibited to connect the positive and negative electrodes of the battery with conductive materials. Do not store or transport the battery with the conductor to avoid battery damage due to short circuit.
- It is forbidden to heat and incinerate batteries. It may melt battery components, lose safety features, or burn electrolyte. Overheating can deform, heat, smoke, or burn the battery.
Emergency treatment method
- When the electrolyte leaks, avoid skin and eye contact with the electrolyte. In case of contact, wash immediately with plenty of water and seek help from a doctor. It is forbidden for any person or animal to swallow any part of the battery or the substances contained in the battery.
- If the battery is seriously deformed or the electrolyte leaks due to collision and extrusion, the battery should be placed in an explosion-proof box or an open place, and personnel should be evacuated quickly if conditions permit.
- If the battery catches fire during use or storage, use a high-pressure water cannon to extinguish the fire under the condition of ensuring personal safety.
- If the battery catches fire during charging, be sure to turn off the charger as soon as possible before executing the next fire extinguishing action.
2 General Information
2.1 Appearance
Front View: Shows the front panel with indicators and connectors.
Side View (Left/Right): Shows the side panels with various interfaces and connectors.
Back View (Black): Shows the back panel.
Interface Labels:
Label | Description |
---|---|
A | Battery SOC indicator |
B | Malfunction indicator |
C | Running indicator |
D&J | Metal handle |
E&L | Negative connector |
F&M | Positive connector |
G | Inverter communication interface |
H | Parallel communication interface |
I | Weak-current switch |
K | Grounding screw interface |
N | PC upper computer communication interface |
O | Parallel communication interface |
P | Pressure reducing valve |
2.2 Product size
The product dimensions are approximately 531mm (Length) x 160mm (Width) x 525mm (Height). Installation dimensions for fastener strips are also provided, indicating specific mounting hole spacings.
3 Basic Information
3.1 Interface definition
RS232 Communication Interface (RJ11): Used to connect to the lithium battery PC's upper computer.
RJ11 Pin | RJ11 Definition |
---|---|
1, 2, 6 | NC |
3 | TX |
4 | RX |
5 | GND |
CAN/RS485 Communication Interface (RJ45): Used for communication between the lithium battery and the inverter host.
Pin No | RJ45 Definition |
---|---|
1 | RS485-B |
2 | RS485-A |
3 | GND |
4 | CAN-H |
5 | CAN-L |
6 | NC |
7 | RS485-A |
8 | RS485-B |
DIP Communication Interface (RJ45): Used for parallel communication between lithium batteries.
Pin No | RJ45 Definition |
---|---|
1 | RS485-B |
2 | RS485-A |
3 | GND |
4 | GND |
5 | OP+ |
6 | NC |
7 | RS485-A |
8 | RS485-B |
BMS Communication Interface (RJ45): Used for communication between lithium batteries in parallel.
Pin No | RJ45 Definition |
---|---|
1 | RS485-B |
2 | RS485-A |
3 | GND |
4 | GND |
5 | UP-IN |
6 | NC |
7 | RS485-A |
8 | RS485-B |
3.2 Product features
- Single voltage and overall voltage detection, over-voltage and under-voltage alarm and protection.
- Charge and discharge current detection, alarm, and protection.
- Cell, environment, and PCB temperature detection, with alarm and protection for high and low temperatures during charging and discharging.
- Detection and protection of output short circuit.
- Battery SOC calculation, charge and discharge cycle calculation.
- Charge balancing function to reduce charging current for high-voltage cells.
- LED indicator function for battery SOC, fault status, and operating status.
- BMS manual and automatic sleep function.
- Charge current limiting function.
- History storage function (capacity not less than 500).
- RS485 communication function for real-time monitoring of BMS and battery status.
- Two-stage over-current protection for discharge with different response speeds for enhanced reliability.
3.3 LED Indicator
The L1 to L10 LEDs indicate the State of Charge (SOC) from 0% to 100%.
There are 12 LED lights in total, capable of displaying red, yellow, blue, and green. They are categorized into three types:
Light Type | State | Description |
---|---|---|
Run-led | Normal state | Green light: on solid |
Charging state | Green light: flashing (1Hz) | |
Discharge state | Green light: flashing (1Hz) | |
Alarm-led | Normal state | No alarm or no protection status: off |
Alarm state | Yellow light: flashing (Over-voltage and under-voltage do not make alarm indications, and do not flash yellow lights) | |
Protection state | Red light: flashing | |
Invalid/failure state | Red light: on solid | |
Power indicator light | Charging state | Blue light: indicates the power level |
Discharge state | Green light: battery status (low battery) flashing. Flashing frequency: 2 times/second. | |
Power on self test | Normal state | The self-test status of LEDs (red, blue, green) is as follows: Red running light: The red display increases sequentially from the battery indicator Led-01. After the LED light is fully on, it will be completely turned off and enter the next round. Blue running light: The blue display increases sequentially from the battery indicator Led-01. After the LED light is fully on, it will be completely turned off and enter the next round. Green running light: The green display increases sequentially from the battery indicator Led-01. After the LED light is fully on, it will be completely turned off and enter the next round. |
Dormancy | All LED lights: off |
4 Instructions
4.1 Packing list
Before unpacking, check the outside of the battery for damage to the packaging and verify the model. If there is any abnormality, do not open the package and contact the after-sales service center immediately. After unpacking, check if the product is complete according to the packaging information. Contact the after-sales service center for any questions.
- Lithium battery (x1)
- Fasteners strips for installation against a wall (x1)
- Fasteners pieces for installation against a wall (x2)
- Connecting plate (x1)
- Positive output power cable (x1)
- Negative output power cable (x1)
- Positive connector quick plug (x1)
- Negative connector quick plug (x1)
- RNB22-8 wiring terminal (x2)
- Battery pack parallel communication cable (x1)
- RS485 communication cable (x1)
- USB-A to RS232 communication cable (x1)
- M8×12 bolt group (x2)
- M6×14 bolt group (x17)
- M8×60 expansion bolt (x2)
4.2 Installation requirements
a. Space installation distance
Ensure all tools and devices are checked for performance and safety before use. Maintain recommended left and right distances between battery packs. Minimize distance where possible.
Diagram Description: Shows recommended minimum distances between stacked battery units (e.g., ≥300mm vertically, ≥500mm horizontally from walls/other units).
b. Installation environment
- The battery operates best at 20~40°C.
- Avoid installation in environments with direct high temperature and rain.
- Avoid installation close to high temperature heat sources or low temperature cold sources.
- Avoid installation in places where ambient temperature changes drastically.
- Avoid installation in strong interference environments.
- Avoid installation in places accessible to children.
- Avoid installation in places where water is likely to accumulate.
- It is forbidden to place flammable and explosive materials around the equipment.
c. Prepare tools
The following tools are recommended for installation:
- Hammer Drill
- Rubber Hammer
- Claw Safety Hammer
- Insulated Cross Screwdriver
- Insulated Slotted Screwdriver
- Spirit Level
- Tape Ruler
- Insulation Tape
- Dustproof Cover
- Protective Glasses
- Utility Knife
- Wire Stripper
- Diagonal Pliers
- MC4 Crimper
- Multimeter
- AC/DC Clamp-On Ammeter
- Marker Pen
- Electric Screwdriver
d. Space installation requirements (Mounting)
- Make the mounting bracket close to the wall, ensuring it is level. Mark the screw holes with a marker, then remove the mounting bracket.
- Use a hammer drill to drill holes in the wall (diameter: 10mm, depth: 65mm). Insert the M8 expansion screws and tighten them.
- Lift one lithium battery vertically and stack it with another. Use M6×14 screws to lock the fasteners pieces, connecting pieces, and other accessories.
- Move the stacked and fixed lithium battery packs to the desired position. Align the fasteners strips against the wall, move them horizontally, and affix the fasteners strips. Use four M6X14 screws to lock the lithium battery pack from both sides.
e. Wiring diagram
Diagram Description: Illustrates the wiring connections between two stacked EPEVER batteries, an inverter, and a BMS. It shows the positive and negative power cables, RS485 communication cables, and parallel communication cables. Cable lengths are specified.
- Positive output power cable (1500mm)
- Negative output power cable (1500mm)
- RS485 communication cable (1500mm)
- Lithium battery positive parallel power cable
- Lithium battery negative parallel power cable
- Lithium battery parallel communication cable (DIP~BMS) (1200mm)
⚠️ Warning:
- For operational safety and compliance, disconnect the communication and cable link with the inverter when storing the battery.
- During handling and installation, wear safety helmets, goggles, protective shoes, and other suitable safety equipment to prevent accidental injury.
- All wiring must be carried out by professionals. Using the correct cables is essential for safe and efficient system operation. Use cables provided by EPEVER or those meeting recommended specifications to reduce risk.
4.3 Charging operation
- Check before charging: Inspect the battery, inverter, and other connected equipment to ensure power cords and wiring harnesses are connected. Verify the power supply meets the battery's specification requirements.
- Turn off the inverter or other equipment. Connect the positive and negative terminals of the battery, and connect the communication cable normally.
⚠️ Warning: Before connecting the battery, ensure that the positive and negative terminals are correctly connected. Do not reverse connect. - Connect the charger to the power supply and turn on the charger.
- Start the battery. The POWER indicator should be on, and the SOC indicator should flash to indicate normal charging.
Standard Charging:
First, charge the battery to 57.6V with a constant current of 20A (0.2C), and then charge to 5A (0.05C) with a constant voltage of 57.6V.
Note: All tests stated in this document shall be performed at 25±2℃.
4.4 Discharge operation
- Before discharging, check whether the load and equipment are turned off.
- Properly connect the positive and negative terminals of the battery to the load/inverter or other equipment.
⚠️ Warning: Before connecting the load and equipment, please confirm the positive and negative wiring of the battery, and prohibit reverse connection. - Turn on the load/inverter or other device.
- Start the battery. The POWER indicator should be steady on, the RUN indicator should be on for 0.5 seconds, and the discharge starts for 1.5 seconds.
Standard discharge:
After the battery is standard charged, discharge the battery with a constant current of 20A (0.2C) till the battery voltage drops to 41.6V.
Note: All tests stated in this document shall be performed at 25±2℃.
Precautions for charging and discharging operation:
- When the temperature is high (≥35°C) in summer, the battery should not be charged more than 0.5C during the day. It is recommended to stand for more than 30 minutes during charge-discharge conversion to avoid frequent use in high-temperature environments, which can affect battery life.
- When the temperature is low (<0°C) in winter, the depth of battery discharge should be kept below 70% to avoid over-discharge caused by low temperature, which can affect battery life.
⚠️ Warning: This lithium battery should only be used with a manufacturer-matched compatible inverter or other equipment. When the lithium battery does not communicate with the inverter or other equipment, it is forbidden to use the lithium battery.
4.5 Description of battery parallel capacity and voltage
Capacity | Number of battery parallel groups | Maximum charging voltage | Discharge cut-off voltage |
---|---|---|---|
212Ah | 2 groups | 57.6V | 41.6V |
318Ah | 3 groups | 57.6V | 41.6V |
424Ah | 4 groups | 57.6V | 41.6V |
530Ah | 5 groups | 57.6V | 41.6V |
636Ah | 6 groups | 57.6V | 41.6V |
742Ah | 7 groups | 57.6V | 41.6V |
848Ah | 8 groups | 57.6V | 41.6V |
5 Protection Features
The following table details the protection features, their items, factory default parameters, set states, and postscripts.
No | Item | Factory default parameter | Set state | Postscript | |
---|---|---|---|---|---|
1 | Cell overcharge protection | Cell overcharge alarm voltage | 3600mV | settable | |
Cell overcharge protection voltage | 3650mV | settable | |||
Cell overcharge protection delay | 1.0S | settable | |||
1 | Cell over-voltage protection release | Cell overcharge protection voltage | 3380mV | settable | |
SOC release | SOC<96% | settable | |||
Discharge release | Discharge current>2A | settable | |||
2 | Cell over-discharge protection | Cell over-discharge alarm voltage | 3380mV | settable | |
Cell over-discharge protection voltage | 3380mV | settable | |||
Cell over-discharge protection delay | 1.0S | settable | |||
2 | Cell over-discharge release | Cell over-discharge protection release voltage | 2950mV | settable | |
Release on charge | Plug in the charger to activate | ||||
3 | Battery overcharge protection | Battery overcharge alarm voltage | 57.6V | settable | |
Battery overcharge protection voltage | 58.4V | settable | |||
Battery overcharge protection delay | 1.0S | settable | |||
3 | Battery overcharge protection release | Battery overcharge protection release voltage | 54V | settable | |
SOC release | SOC<96% | settable | |||
Discharge release | Discharge current>2A | settable | |||
4 | Overall over-discharge protection | Battery over-discharge alarm voltage | 44.8V | settable | |
Battery over-discharge protection voltage | 43.2V | settable | |||
Battery over-discharge protection voltage delay | 1.0S | settable | |||
4 | Battery over-discharge protection release | Battery over-discharge protection release voltage | 47.2V | settable | |
Release on charge | Plug in the charger to activate | ||||
5 | Charge over-current protection | Charging over-current alarm current | 105A | settable | If the status is locked for 10 consecutive times, it cannot be automatically unlocked |
Charging over-current protects the current | 110A | settable | |||
Charging over-current protection delay | 1.0S | settable | |||
5 | Charge over-current protection release | Automatic release | Automatically disconnects after 1mins | ||
Discharge release | Discharge current>1A | ||||
6 | Discharge over-current 1 protection | Discharge over-current 1 alarm current | 105A | settable | Appearing 10 times in a row will lock the state and will no longer be automatically disconnect |
Discharge over-current 1 Protects current | 110A | settable | |||
6 | Discharge over-current 1 protection release | Discharge over-current 1 Protection delay | 1.0S | settable | |
Automatic disconnect | Automatically disconnects after 1 minute | ||||
7 | Discharge over-current 2 protection | Protection current | >150A | settable | It can be set 10 consecutive occurrences to lock the state without automatically disconnecting |
Protection delay | 500mS | settable | |||
7 | Discharge over-current 2 protection release | Automatic disconnect | Automatically disconnects after 1 minute | ||
Charge disconnect | Discharge current > 1A | ||||
8 | Short circuit protection | Short-circuit protection function | Available | When there is charging, the short circuit protection is removed | |
Short-circuit release | After the load is removed, it is automatically removed | ||||
9 | MOS high temperature protection | Alarm temperature | 90° C | settable | |
Protective temperature | 115° C | settable | |||
Release temperature | 85° C | settable | |||
10 | Cell temperature protection | Charge low temperature alarm | 5°C | settable | |
Charge low temperature protection | 0°C | settable | |||
Charge low temperature protection release | 5°C | settable | |||
11 | Ambient temperature alarm | Charging high temperature alarm | 60°C | settable | |
Charging high temperature protection | 65°C | settable | |||
Charge high temperature protection release | 55°C | settable | |||
11 | Discharge low temperature alarm | -15°C | settable | ||
Low temperature discharge protection | -20°C | settable | |||
Discharge low temperature protection release | -15°C | settable | |||
11 | High discharge temperature alarm | 65°C | settable | ||
Discharge high temperature protection | 70°C | settable | |||
Discharge high temperature protection release | 60°C | settable | |||
11 | Ambient low temperature alarm | -15°C | settable | ||
Ambient low temperature protection | -20°C | settable | |||
Environmental low temperature protection release | -15°C | settable | |||
Ambient high temperature alarm | 65°C | settable | |||
12 | Ambient high temperature protection | 75°C | settable | ||
Ambient high temperature protection release | 65°C | settable | |||
12 | Low battery alarm | Low battery alarm condition | SOC<5% | settable | No alarm when charging |
13 | Sleep function | Sleep voltage | 3150mV | settable | |
Delay time | 5min | settable | |||
Cell voltage difference | voltage difference>1V | settable | Charging and discharging are not allowed | ||
14 | Full charge | Full charge voltage | >56V | settable | When both conditions are met, stop charging and update the SOC to 100% |
Cut-off current | <2A | settable |
(Note: Unless otherwise specified, the above parameters are tested at 25°C ambient temperature.)
6 Specifications
Parameter | LFP5.42KWH51.2V-P65F1QT50 |
---|---|
Battery Type | LiFePO4 |
Nominal Voltage | 51.2V |
Nominal Capacity | 106Ah |
Energy | 5427Wh |
Continuous Discharge Current | 50A |
Charge Cut-off Voltage | 57.6V |
Discharge Cut-off Voltage | 41.6V |
Maximum Charge Current | 50A |
Maximum Discharge Current | 100A@30min |
Peak Discharge Current | 120A@10S |
Recommend Discharge Current | 50A |
Open-circuit Voltage | 50.88~53.6V |
Communication | RS485 RS232 CAN |
Display | LED |
Cycle Life | >5000 times (0.5C charge&discharge 80%DOD @25℃) |
Number of series/parallel | Max 8 battery packs in parallel |
Certification | UN38.3 MSDS IEC62619 ROHS |
Charge&Discharge Temperature | Charge: 0°C~+55°C Discharge: -20℃~+55℃ |
Storage Temperature Range | -5°C~+0°C/35℃~+45℃ (≤2month); 5℃~+35℃ (≤3 months, Optimum storage temperature); 15°C~+35℃ (≤6 months) |
Relative Humidity | 60%±20% RH |
Connect Terminal | Quick-plug |
Dimension (L x W x H) | 531mm x 160mm x 525mm |
Net Weight | 48.7±0.5kg |
IP Class | IP65 |
Warranty | 3 years (See warranty agreement for details) |
① Repeat the operation method of standard charging and standard discharge 3 times, and take the third result as the initial capacity of the battery.
② When the battery is stored for more than 3 months, the storage voltage should be maintained at 52~53.6V.
③ For long-term storage, charge at least once every 3 months (no less than 30 minutes@0.2C).
7 Precautions
7.1 Maintenance precautions
Item | Cycle |
---|---|
If the battery is not in use, it needs to be fully charged and discharged to 50%. | 3 months |
Check whether the wall bracket installation is loose. Please tighten the appropriate position if available. | 6 months |
Check the casing for damage. If damaged, please repaint or contact after-sales service center. | 6 months |
Check exposed wires for wear and tear. If the cable is worn, replace the appropriate cable or contact the service center. | 6 months |
Check for debris buildup around the battery. Clean it to prevent heat dissipation of the battery. | 6 months |
Check water or pests to avoid long-term intrusion and damage to the battery. | 6 months |
⚠️ Warning:
- If you find any problems that may affect the battery or the battery and energy storage system, please contact the after-sales service department; disassembly is strictly prohibited.
- If you find that the copper wire inside the conductive wire is exposed, please strictly prohibit touching it due to the danger of high voltage. Please contact the after-sales personnel; disassembly is strictly prohibited.
- If there are other emergencies, please contact the after-sales personnel first, operate under the guidance of the after-sales personnel, or wait for the after-sales personnel to operate on site.
8 Disclaimers
The warranty does not apply to the following conditions:
- Damage caused by improper use or inappropriate environments (It is strictly forbidden to install the Energy Storage System in humid, salt spray, corrosive, greasy, flammable, explosive, dust accumulative, or other harsh environments).
- The actual current/voltage/power exceeds the limit value of the Energy Storage System.
- Damage caused by working temperature exceeding the rated temperature range.
- Electric arc, fire, explosion, and other accidents caused by failure to follow the Energy Storage System labels or manual instructions.
- Unauthorized disassembly and maintenance of the Energy Storage System.
- Damage caused by force majeure such as lightning strikes, rainstorms, mountain torrents, and utility failures.
- Damage occurred during transportation or loading/unloading of the Energy Storage System.
Any changes without prior notice! Version number: V1.0
Contact Information
HUIZHOU EPEVER TECHNOLOGY CO., LTD
Beijing Service Hotline: 010-82894896/82894112
Huizhou Service Hotline: 0752-3889706
Shenzhen Service Hotline: 0755-89236770
E-mail: sales@epever.com
Website: www.epever.com.cn