EPEVER LiFePO4 (LFP) Battery

Product manual

Model: LFP5.12KWH51.2V-P65H2EV50

1 Important Safety Instructions

Thank you for choosing EPEVER Lithium Iron Phosphate (LFP) battery, please read this manual carefully before using this product.

It is strictly forbidden to install this product in harsh environments such as moisture, salt spray, corrosion, greasy, flammable and explosive, or a large amount of dust accumulation.

Please keep this product manual for future reference.

Precautions for work and storage

  • Please keep the battery in a cool, dry place. The environment should be free of corrosive, explosive and insulation-damaging gases or conductive dust, and away from fire and heat sources and high pressure; It is forbidden to immerse the battery in water; Keep out of reach of children; Pay attention to anti-static electricity (static electricity may damage the battery protection circuit, causing battery damage).
  • The battery should be safely fixed in a reasonable use of the environment, the connector must be reliably connected to avoid contact friction caused by arc and sparks.
  • When handling the battery, please handle it gently to avoid mechanical vibration, collision and pressure shock. Otherwise, it may cause internal short circuit of the battery, resulting in high temperature and fire.
  • Do not short-circuit the positive and negative poles of the battery, and do not disassemble or assemble the battery to avoid danger.
  • Please keep the battery in a semi-charged state (40%~80% SOC is appropriate). Please wrap the battery with non-conductive materials to avoid direct metal contact with the battery, which may cause battery damage.
  • Please dispose of waste batteries safely and properly, and do not put them into fire or liquid.
  • This battery cannot be used in series.

Danger warning

  • It is strictly forbidden to crush, drop, collide, puncture, burn and other destructive behaviors on the battery.
  • It is forbidden to disassemble and assemble the battery. Improper disassembly and assembly may damage the protective function of the battery, resulting in deformation, heating, smoke or combustion of the battery.
  • It is forbidden to short circuit the battery. It is prohibited to connect the positive and negative electrodes of the battery with conductive materials; Do not store or transport the battery with the conductor to avoid battery damage due to short circuit.
  • It is forbidden to heat and incinerate batteries. It may melt battery components, lose safety features, or burn electrolyte. Overheating can deform, heat, smoke, or burn the battery.

Emergency treatment method

  • When the electrolyte leaks, avoid skin and eye contact with the electrolyte. In case of contact, wash immediately with plenty of water and seek help from a doctor. It is forbidden for any person or animal to swallow any part of the battery or the substances contained in the battery.
  • If the battery is seriously deformed or the electrolyte leaks due to collision and extrusion, the battery should be placed in the explosion-proof box or an open place, and the personnel should be evacuated quickly if conditions permit.
  • If the battery catches fire during use or storage, use a high-pressure water cannon to extinguish the fire under the condition of ensuring personal safety.
  • If the battery catches fire during charging, be sure to turn off the charger as soon as possible before executing the next fire extinguishing action.

2 General Information

2.1 Appearance

Side View (A): Shows the left side of the battery unit with a slot for a handle.

Side View (B): Shows the right side of the battery unit, featuring a weak-current switch (C) and a grounding screw interface (M).

Back View (D): Depicts the rear of the battery unit, indicating wall mounting bracket attachment points.

Front View (E): Displays the front of the battery unit with an LCD color screen showing "51.2 V Voltage", "100 Ah Capacity", and "5120 Wh Energy".

2.2 Product size

Diagrams illustrating the battery's dimensions: Height 560±3mm, Width 510±3mm, Depth 180±2mm (with an inner depth of 150±2mm).

3 Basic Information

3.1 Interface definition

RS232 Communication (RJ11): Used to connect the upper computer of the lithium battery PC.

RJ11 PinRJ11 Definition
1, 2, 6NC
3TX
4RX
5GND

CAN/RS485 Communication (RJ45): Used for communication between the lithium battery and the inverter host.

Pin NoRJ45 Definition
1RS485-B
2RS485-A
3GND
4CAN-H
5CAN-L
6NC
7RS485-A
8RS485-B

DIP Communication (RJ45): Used for parallel communication between lithium batteries.

Pin NoRJ45 Definition
1RS485-B
2RS485-A
3GND
4GND
5OP+
6NC
7RS485-A
8RS485-B

BMS Communication (RJ45): Used for communication between lithium battery and lithium battery parallel machine.

Pin NoRJ45 Definition
1RS485-B
2RS485-A
3GND
4GND
5UP-IN
6NC
7RS485-A
8RS485-B

3.2 Product features

  • Single voltage and overall voltage detection, over-voltage and under-voltage alarm and protection.
  • Charge and discharge current detection, alarm, and protection.
  • Cell, environment, and PCB temperature detection, with alarm and protection for high and low temperatures during charging and discharging.
  • Output short circuit detection and protection.
  • Battery SOC calculation, charge and discharge cycle calculation.
  • Charge balancing function to reduce the charging current of high-voltage cells.
  • LCD indicator function displaying current battery SOC, fault status, operating status, etc.
  • BMS manual and automatic sleep function.
  • Charge current limiting function.
  • History storage function (capacity not less than 500 storage).
  • RS485 communication function for real-time monitoring of BMS and battery status.
  • Two-stage over-current protection for discharge with different response speeds for enhanced reliability.

3.3 LCD color display

Main State Page: Displays battery status, including charge level (e.g., 100%), voltage, current, and operational information.

Parallel Data Page: Shows the status of multiple battery packs, including their voltage, current, and operational state.

Home Page: Features the text "(BMS) Smart Battery Management System" with navigation options for PACK_INFO, STATUS, PROTOCOL, and SYSTEM.

Icon Introduction:

  • Main Menu Icon: Tap to enter the main menu HOME interface.
  • Main State Icon: Click to enter the Main State interface.
  • Parallel Data Icon: Click to enter the Parallel Data page.

4 Instructions

4.1 Packing list

Before unpacking, check the battery's exterior for packaging damage and verify the model. If any abnormalities are found, do not open the package and contact the after-sales service center immediately. After unpacking, confirm the product's completeness against the packaging information. For any questions, contact the after-sales service center.

  • Lithium battery (X1)
  • Wall mounting bracket (X1)
  • RS485 communication cable (X1)
  • Positive output power cable (X1)
  • Negative output power cable (X1)
  • Battery pack parallel communication cable (X1)
  • Positive connector quick plug (X1)
  • Negative connector quick plug (X1)
  • USB-A to RS232 communication cable (X1)
  • RNB22-8 wiring terminal (X2)
  • M8×60 expansion bolt (X4)
  • M8×12 bolt group (X2)

4.1 Installation requirements

a. Space installation distance

Ensure adequate clearances for installation. Recommended clearances are ≥500mm on the left and right sides, and ≥300mm on the bottom.

For multiple battery installations, a minimum distance of ≥300mm between battery packs is recommended. Maintain adequate clearances on sides and top (≥500mm) and from the bottom (≥300mm).

b. Installation environment

The battery operates optimally at 20~40°C.

  • Avoid installation in environments with direct high temperature and rain.
  • Avoid installation near high-temperature heat sources or low-temperature cold sources.
  • Avoid installation in locations with drastic ambient temperature changes.
  • Avoid installation in areas with strong electromagnetic interference.
  • Avoid installation in places accessible to children.
  • Avoid installation in areas prone to water accumulation.
  • Do not place flammable and explosive materials around the equipment.

c. Prepare tools

The following tools are recommended for installation:

  • Hammer Drill
  • Rubber Hammer
  • Claw-Safety Hammer
  • Insulated Cross Screwdriver
  • Insulated Slotted Screwdriver
  • Spirit Level
  • Tape Ruler
  • Insulation Tape
  • Dustproof Cover
  • Protective Glasses
  • Utility Knife
  • Wire Stripper
  • Diagonal Pliers
  • MC4 Crimper
  • Multimeter
  • AC/DC Clamp-On Ammeter
  • Marker Pen
  • Electric Screwdriver

d. Space installation requirements (Mounting Steps)

  1. Position the mounting bracket against the wall, ensure it is level, mark the screw hole locations with a marker, and then remove the bracket.
  2. Use a hammer drill to create holes in the wall (10mm diameter, 65mm depth). Insert M8 expansion screws and tighten them securely.
  3. Lift the lithium battery vertically and align it with the mounting bracket slots.
  4. Push the lithium battery horizontally into the slot of the wall mounting bracket.
  5. Gently release the battery, allowing it to snap securely into the wall mounting bracket.

e. Wiring diagram

The diagram illustrates the parallel connection of multiple EPEVER batteries to an inverter. Cable connections are color-coded:

  • Positive output power cable (1500mm): Connects the positive terminal of the host to the positive terminal of the inverter (red cable).
  • Negative output power cable (1500mm): Connects the negative terminal of the host to the negative terminal of the inverter (black cable).
  • RS485 communication cable (1500mm): Facilitates communication between the host and the inverter (blue cable). The host uses the RS485 port, and the inverter uses the BMS port.
  • Lithium battery positive parallel power cable (orange cable): Connects the positive connector of the host to the positive connector of the slave.
  • Lithium battery negative parallel power cable (black cable): Connects the negative connector of the host to the negative connector of the slave.
  • Lithium battery parallel communication cable (green cable): Enables communication between the host and the slave, using the host's DIP port and the slave's BMS port.

Precautions for inverter connection and parallel connection: Select the correct wiring harness based on the parallel schematic diagram and product appearance.

4.3 Charging operation

Warning: For operational safety and compliance, disconnect the communication and cable link with the inverter when storing the battery. Wear appropriate safety gear during handling and installation. All wiring must be performed by professionals. Use company-provided or recommended cables.

  1. Check before charging: Inspect the battery and connected equipment (inverter, etc.) to ensure power cords and wiring harnesses are properly connected. Verify that the power supply meets the battery's specifications.
  2. Turn off the inverter or other equipment. Connect the positive and negative terminals of the battery and the communication cable. Warning: Ensure correct polarity before connecting the battery; do not reverse connect.
  3. Connect the charger to the power supply and turn it on.
  4. Start the battery. The POWER indicator should be on, and the SOC indicator should flash, indicating normal charging.

Standard Charging: Charge the battery to 57.6V with a constant current of 20A (0.2C), then continue charging at 5A (0.05C) with a constant voltage of 57.6V.

Note: All tests in this document are performed at 25±2℃.

4.4 Discharge operation

  1. Before discharging, ensure the load and equipment are turned off.
  2. Properly connect the positive and negative terminals of the battery to the load/inverter or other equipment. Warning: Confirm correct polarity before connecting the load and equipment; do not reverse connect.
  3. Turn on the load/inverter or other device.
  4. Start the battery. The POWER indicator will be steady on, the RUN indicator will flash for 0.5 seconds, and discharge will commence for 1.5 seconds.

Standard discharge: After standard charging, discharge the battery with a constant current of 20A (0.2C) until the battery voltage drops to 41.6V.

Note: All tests in this document are performed at 25±2℃.

Precautions for charging and discharging operation

  • When the temperature is high (≥35°C) in summer, limit charging to 0.5C during the day and allow a 30-minute rest period during charge-discharge conversion to prevent battery degradation in high-temperature environments.
  • When the temperature is low (<0°C) in winter, limit battery discharge depth to <70% to avoid over-discharge and potential damage.

Warning: This lithium battery must be used only with a manufacturer- or manufacturer-matched compatible inverter or other equipment. Do not use the lithium battery if it fails to communicate with the inverter or other equipment.

4.5 Description of battery parallel capacity and voltage

CapacityNumber of battery parallel groupsMaximum charging voltageDischarge cut-off voltage
200Ah2 groups57.6V41.6V
300Ah3 groups57.6V41.6V
400Ah4 groups57.6V41.6V
500Ah5 groups57.6V41.6V
600Ah6 groups57.6V41.6V
700Ah7 groups57.6V41.6V
800Ah8 groups57.6V41.6V

5 Protection Features

NoItemFactory default parameterSet statePostscript
1Cell overcharge protectionCell overcharge alarm voltage3600mVsettable
Cell overcharge protection voltage3650mVsettable
Cell overcharge protection delay1.0Ssettable
Cell over-voltage protectionCell overcharge protection voltage3380mVsettable
SOC releaseSOC<96%settable
releaseDischarge releaseDischarge current>2A
2Cell over-discharge protectionCell over-discharge alarm voltage3380mVsettable
Cell over-discharge protection voltage3380mVsettable
Cell over-discharge protection delay1.0Ssettable
Cell over-discharge protection release voltage2950mVsettable
releaseRelease on chargePlug in the charger to activate
3Battery overcharge protectionBattery overcharge alarm voltage57.6Vsettable
Battery overcharge protection voltage58.4Vsettable
Battery overcharge protection delay1.0Ssettable
protection releaseBattery overcharge protection release voltage54Vsettable
SOC releaseSOC<96%settable
Discharge releaseDischarge current>2A
4Overall over-discharge protectionBattery over-discharge alarm voltage44.8Vsettable
Battery over-discharge protection voltage43.2Vsettable
Battery over-discharge protection voltage delay1.0Ssettable
Battery over-discharge protection release voltage47.2Vsettable
releaseRelease on chargePlug in the charger to activate
5Charge over-current protectionCharging over-current alarm current105AsettableIf the status is locked for 10 consecutive times, it cannot be automatically unlocked
Charging over-current protects the current110Asettable
Charging over-current protection delay1.0Ssettable
Charge over-current protection releaseAutomatic releaseAutomatically disconnects after 1mins
Discharge releaseDischarge current>1A
6Discharge over-current 1 protectionDischarge over-current 1 alarm current105AsettableAppearing 10 times in a row will lock the state and will no longer be automatically disconnect
Discharge over-current 1 Protects current110Asettable
Discharge over-current 1 Protection delay1.0Ssettable
7Discharge over-current 2 protectionProtection current150AsettableIt can be set 10 consecutive occurrences to lock the state without automatically disconnecting
Protection delay500mSsettable
releaseAutomatic disconnectAutomatically disconnects after 1 minute
Charge disconnectDischarge current > 1A
8Short circuit protectionShort-circuit protection functionAvailableWhen there is charging, the short circuit protection is removed
Short-circuit releaseAfter the load is removed, it is automatically removed
9MOS high temperature protectionAlarm temperature90° Csettable
Protective temperature115° Csettable
Release temperature85° Csettable
10Cell temperature protectionCharge low temperature alarm5°Csettable
Charge low temperature protection0°Csettable
Charge low temperature protection release5°Csettable
Charging high temperature alarm60°Csettable
11Ambient temperature alarmCharging high temperature protection65°Csettable
Charge high temperature protection release55°Csettable
Discharge low temperature alarm-15°Csettable
Low temperature discharge protection-20°Csettable
Discharge low temperature protection release-15°Csettable
High discharge temperature alarm65°Csettable
Discharge high temperature protection70°Csettable
Discharge high temperature protection release60°Csettable
11Ambient temperature alarmAmbient low temperature alarm-15°Csettable
Ambient low temperature protection-20°Csettable
Environmental low temperature protection release-15°Csettable
Ambient high temperature alarm65°Csettable
Ambient high temperature protection75°Csettable
Ambient high temperature protection release65°Csettable
12Low battery alarmLow battery alarm conditionSOC<5%settableNo alarm when charging
Sleep voltage3150mVsettable
Delay time5minsettable
13Sleep functionCell voltage differencevoltage difference>1VsettableCharging and discharging are not allowed
14Full chargeFull charge voltage>56VsettableWhen both conditions are met, stop charging and update the SOC to 100%
Cut-off current<2Asettable

(Note: Unless otherwise specified, the above parameters are tested at 25°C ambient temperature.)

6 Specifications

ParameterLFP5.12KWH51.2V-P65H2EV50
Battery TypeLiFePO4
Nominal Voltage51.2V
Nominal Capacity100Ah
Energy5120Wh
Continuous Discharge Current50A
Charge Cut-off Voltage57.6V
Discharge Cut-off Voltage41.6V
Maximum Charge Current50A
Maximum Discharge Current100A@30min
Peak Discharge Current120A@10S
Recommend Discharge Current50A
Open-circuit Voltage50.88~53.6V
CommunicationRS485 RS232 CAN
DisplayLCD
Cycle Life>5000 times (0.5C charge&discharge 80%DOD @25°C)
Number of series/parallelMax 8 battery packs in parallel
CertificationUN38.3 MSDS IEC62619 ROHS
Charge&Discharge TemperatureCharge: 0°C~+55℃; Discharge: -20°C~+60℃
Storage Temperature Range-5°C~+0°C/35℃~+45℃ (≤2month); 5℃~+35℃ (≤3 months, Optimum storage temperature); 15℃~+35℃ (≤6 months)
Relative Humidity60%±20% RH
Connect TerminalQuick-plug
Dimension (L x W x H)510mm*180mm*560mm
Net Weight49.8±0.5kg
IP ClassIP65
Warranty3 years (See warranty agreement for details)

① Repeat the operation method of standard charging and standard discharge 3 times, and take the third result as the initial capacity of the battery.

② When the battery is stored for more than 3 months, the storage voltage should be maintained at 52~53.6V.

③ For long-term storage, charge at least once every 3 months (no less than 30 minutes@0.2C).

7 Precautions

7.1 Maintenance precautions

ItemCycle
If the battery is not in use, it needs to be fully charged and discharged to 50%.3 months
Check whether the wall bracket installation is loose. Please tighten the appropriate position if available.6 months
Check the casing for damage. If damaged, please repaint or contact after-sales service center.6 months
Check exposed wires for wear and tear. If the cable is worn, replace the appropriate cable or contact the service center.6 months
Check for debris buildup around the battery. Clean it to prevent heat dissipation of the battery.6 months
Check water or pests to avoid long-term intrusion and damage to the battery.6 months

Warning:

  1. If any problems affecting the battery or energy storage system are found, contact the after-sales service department. Disassembly is strictly prohibited.
  2. If exposed copper wire is found within the conductive wire, do not touch it due to high voltage danger. Contact after-sales personnel; disassembly is strictly prohibited.
  3. In case of other emergencies, contact after-sales personnel first, operate under their guidance, or wait for them to operate on site.

8 Disclaimers

The warranty does not apply to the following conditions:

  • Damage caused by improper use or inappropriate environments (e.g., humid, salt spray, corrosive, greasy, flammable, explosive, or dusty environments).
  • Actual current/voltage/power exceeding the Energy Storage System's limit values.
  • Damage caused by working temperatures exceeding the rated temperature range.
  • Accidents such as electric arc, fire, explosion resulting from failure to follow system labels or manual instructions.
  • Unauthorized disassembly and maintenance of the Energy Storage System.
  • Damage caused by force majeure events like lightning strikes, rainstorms, mountain torrents, and utility failures.
  • Damage incurred during transportation or loading/unloading of the Energy Storage System.

Any changes without prior notice! Version number: V1.1

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LFP5.12KWH51.2V-P65H2EV50-Manual-EN-V1.1 WPS 文字

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