ProSense Temperature Sensors

Comprehensive Guide to RTD Probes, Fittings, Adapters, and Connectors

RTD Probes with Connection Head

ProSense offers robust RTD probes designed for accurate temperature sensing across various industrial applications. These probes feature a high-quality 100 ohm platinum RTD 3-wire element, delivering Class A accuracy. The probe sheath is constructed from 1/4" diameter, 316 SS (Stainless Steel) for superior resistance to harsh environments. Internally, the RTD element is encased in alumina powder insulation, which enhances vibration dampening and thermal conductivity.

Probes are available in standard lengths of 6", 12", and 18".

The connection head is made from durable cast aluminum, rated NEMA 4X and IP66 for protection against dust and water ingress. It features a screw-on cover with a gasket, designed for easy, one-turn removal and installation to prevent cross-threading. A 3/4" NPT conduit opening is included, with an internal stop to prevent overtightening and installation damage. Gripping ribs on the cover edge aid in handling, and a stainless steel cover chain prevents loss.

Internal wiring utilizes a ceramic terminal base equipped with brass terminals and stainless steel screws, eliminating the need for wrapping wires around screws. An elevated terminal block simplifies wire termination.

These ProSense RTD probes are proudly Made in the USA.

Product Specifications

Part NumberPcs/PkgWt (lb)PriceRTD TypeProbe Diameter (O.D.)Probe LengthTemperature Sensing RangeMounting
RTD1-C06-011-$94.00PT 100, 3-wire1/4"6" -50 to 300°C (-58 to 572°F)Integral 1/2" x 1/2" NPT Hex Nipple, 316 SS
RTD1-C12-011-$97.00PT 100, 3-wire1/4"12"
RTD1-C18-011-$100.00PT 100, 3-wire1/4"18"
RTD1-C06-0211.3$87.00PT 100, 3-wire1/4"6" -50 to 300°C (-58 to 572°F)ProSense compression fitting (accessories sold separately)
RTD1-C12-0211.3$89.00PT 100, 3-wire1/4"12"
RTD1-C18-0211.3$93.00PT 100, 3-wire1/4"18"

Technical Specifications

Sensing ElementSingle 100 Ω platinum (Pt 100), 3-wire; TCR = 0.00385 Ω/Ω/°C
Initial AccuracyClass A ±[0.15 +0.002 |t|] °C
ProbeØ1/4", 316 stainless steel sheath, single RTD embedded in alumina powder
Minimum Installation Depth3" (76 mm)
Connection HeadDie-cast aluminum, screw cover with stainless steel chain, compressed graphite gasket, NEMA 4X, IP66, 3/4" NPT conduit opening, max temp. 400°F (204°C)
Response Time7 seconds, 63% of a 25 to 77°C step change (ASTM E1137)
WiringCeramic terminal base with brass terminals and stainless steel screws (recommended tightening torque 3-4 lb-in)

Check the chemical compatibility of the sensor's wetted parts with the medium to be measured.

Dimensions and Wiring Information

RTD Probe Dimensions: Visual representations and detailed measurements are provided for RTD1-CXX-01 and RTD1-CXX-02 models, illustrating probe sheath length, connection head size, and fitting dimensions.

Wiring Diagram: The diagram illustrates the standard wiring configuration using white and red tracer wires. Key installation notes include ignoring polarity marks on the terminal base and adhering to a recommended screw terminal tightening torque of 3-4 lb-in for secure connections.

Accessories for Temperature Sensors

ProSense offers a comprehensive range of accessories to complement its temperature sensing products, including compression fittings, bayonet adapters, pipe clamp adapters, and connectors.

Compression Mounting Fittings

These fittings are essential for securely mounting temperature probes. Available in both brass and 316 stainless steel, they cater to various probe diameters (1/8", 1/4", 6 mm, 10 mm) and NPT male thread sizes (1/8", 1/4", 1/2").

Features:

Working pressure for compression fittings should not exceed 500 psi. Thermowells are recommended for applications involving higher pressures.

Dimensional Data: Comprehensive tables detail dimensions such as Tube O.D., NPT size, Body Length, Thread Length, Body Hex, Nut Hex, and Nut Length for each fitting model.

Once a compression fitting is fully tightened onto a probe, the ferrule locks onto the probe and cannot be removed or reused.

Bayonet Mounting Adapters

Designed for quick and secure sensor installation, these bayonet adapters are available in lengths from 7/8" to 3-1/2". They feature a standard 7/16 inch outside diameter and 9/32 inch inside diameter, with a 1/8 inch MNPT connection, ensuring broad compatibility.

Available Models: BA-078, BA-100, BA-114, BA-112, BA-200, BA-212, BA-300, BA-312.

The CF18-BC serves as an adjustable bayonet compression fitting.

Pipe Clamp Adapters

ProSense Pipe Clamp Adapters are engineered for use with adjustable immersion thermocouple and RTD sensors, providing a straightforward method for sensing temperature on pipe exteriors. These adapters offer adjustable diameters ranging from 11/16 to 7 inches.

Model Selection Guide:

Each adapter includes an integrated 2-inch bayonet adapter with 7/16 inch outside diameter and 9/32 inch inside diameter.

Thermocouple and RTD Connectors

A comprehensive selection of connectors is available for thermocouple and RTD sensors. Constructed from glass-filled high-quality thermoplastic, they feature polarized pins, molded barriers to prevent short circuits, and a captive central cover screw for easy assembly. The design facilitates straightforward wire connection via a pressure plate, complemented by stainless steel screws.

Connector Types and Sensor Compatibility:

Connectors are color-coded for easy identification: Black (J type), Yellow (K type), Brown (K hi-temp type), Blue (T type), and White (RTD type).

Wire Size and Bracket Compatibility:

Connector Accessories:

Connector Dimensions: Detailed diagrams and specifications are provided for the physical dimensions of each connector type, including essential panel cut-out dimensions for panel mounting applications.

General Information and Resources

It is crucial to verify the chemical compatibility of the sensor's wetted parts with the specific medium being measured.

For the most current pricing, product availability, and additional technical resources, please visit AutomationDirect.com.


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References

Aspose Ltd. Aspose for Java 22.3

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