Sealey Air Operated Transfer Pump

Model No: TP90.V2

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions and properly maintained, give you years of trouble-free performance.

IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

1. Safety

[See instructions] ? [Eye protection] ? [Protective gloves]

2. Introduction

Polypropylene body with acetal piston and nitrile seals. Self-priming unit with anti-drip shut-off valve. Body is fitted with a 2"BSP adaptor and 915mm dip tube suitable to fit 205L drums. Compatible with most fluids capable of being stored in plastic or metal drums. Not suitable for aggressive chemicals. A compatibility chart is provided. For optional extension hose kit order Model No. TP90HK.

3. Specification

Model no: TP90.V2
Air consumption: 4.4cfm
Delivery: 15L/min
Operating Pressure: 30-100psi

4. Operation

The transfer pump is designed for pumping most fluids (see compatibility chart) from a drum into another suitable container or surface. The manufacturer does not recommend any other use.

4.1. General Use (Figs 1, 2 & 3)

Diagram Description (Fig. 1): Shows the main pump assembly with labeled components A through J.

Diagram Description (Fig. 2): Close-up view illustrating the connection of the uptake pipe (B) and the locking collar (C).

Diagram Description (Fig. 3): Detail of the air regulator knob (H) and pressure adjustment (I). It shows how to adjust air pressure by pulling the knob out and pushing it back in.

  1. Screw the uptake pipe (B) into the bottom of the pump (A).
  2. Extend the uptake pipe (B) to the required length.
  3. Tighten the locking collar (C).
  4. Screw the pump into the drum (D), taking care not to damage the plastic thread.
  5. Screw down the locking ring (E) to secure the pump in the desired position.
  6. Securely connect the air line (F) to the pump.
  7. Pull out the regulator knob (Fig. 3.H) to enable adjustment.
  8. Open outlet valve (J).
  9. Open air inlet valve (G) to discharge the fluid into a suitable container.
  10. Adjust the air pressure by turning the regulator knob (Fig. 3.I) to increase or decrease the pressure. When the correct air pressure is reached (between 2 and 6 bar), lock the regulator by pushing the knob (H) back in.
  11. Close air inlet valve (G) to stop the flow of liquid.

4.2. Operations for Use with the TP90/HK Optional Hose Kit (Figs 4 & 5)

Diagram Description (Fig. 4): Illustrates fixing the hose bracket (K) over the slots on the pump body.

Diagram Description (Fig. 5): Shows the pump (D) screwed into a drum, secured by the locking ring (E). It also depicts connecting the hose (L) and the on/off tap (M).

  1. Follow steps 4.1.1 - 4.1.3 above.
  2. Fix the hose bracket (Fig. 4.K) over the slots on the pump body.
  3. Screw the pump (Fig. 5.D) into the drum.
  4. Screw down the locking ring (E) to secure the pump in the desired position.
  5. Connect the hose (L) to the pump by threading it through the hose bracket. Remove the fitment and jubilee clip from the hose first, then refit the jubilee clip and fitment. Ensure the jubilee clip is tight and that the on/off tap (M) at the other end of the hose is closed.
  6. Securely connect the air line (F) to the pump but do not open air inlet valve (G).
  7. Pull out the regulator knob (Fig. 3.H) to enable adjustment.
  8. Open outlet valve (M).
  9. Open air inlet valve (G) to discharge the fluid into a suitable container.
  10. Adjust the air pressure by turning the regulator knob (Fig. 3.I) to increase or decrease the pressure. When the correct air pressure is reached (between 2 and 6 bar), lock the regulator by pushing the knob (H) back in.
  11. Close air inlet valve (G) to stop the flow of liquid.

NOTE: When pumping oil at temperatures below 10°C, the pump output may be restricted. Attaching the TP90/HK hose kit may also restrict pump output. Output may be increased by unscrewing and removing the inlet valve from the bottom of the uptake pipe.

5. Troubleshooting

Problem Possible Cause / Solution
The air piston does not operate. 1. The air pressure is too low. 2. The minimum recommended air pressure is 30psi.
The air piston stalls. 1. Release trigger momentarily and re-apply. 2. Tap the top of the air cylinder using the palm of your hand. Do not use a hammer, timber, or anything else which may damage the cylinder. 3. Piston may be frozen, see below. 4. Re-adjust regulator to increase air pressure.
Frost on air cylinder - air piston stalled. 1. Piston may be frozen due to excess water in the air line supply. 2. Release the trigger for a few minutes and allow the pump to thaw. 3. Fit a filter or filter/lubricator to reduce the water content in the air supply.

Environment Protection

Recycle unwanted materials instead of disposing of them as waste. All tools, accessories, and packaging should be sorted, taken to a recycling centre, and disposed of in a manner compatible with the environment. When the product becomes completely unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids according to local regulations.

Notes and Warranty

Note: It is the policy to continually improve products, and as such, the right to alter data, specifications, and component parts without prior notice is reserved. Other versions of this product may be available. For documentation for alternative versions, please email or call the technical team on technical@sealey.co.uk or 01284 757505.

Important: No Liability is accepted for incorrect use of this product.

Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim.

Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR

Contact: 01284 757500 | 01284 703534 | sales@sealey.co.uk | www.sealey.co.uk

Chemical Compatibility Chart

A comprehensive Chemical Compatibility Chart is provided within the original documentation, detailing the suitability of various chemicals with the pump materials. The chart uses a rating key: A = Excellent, B = Good, C = Fair to poor. This chart is essential for ensuring safe and effective use with different fluids.

Models: TP90.V2, Air Operated Transfer Pump, TP90.V2 Air Operated Transfer Pump, Operated Transfer Pump, Transfer Pump, Pump

File Info : application/pdf, 4 Pages, 439.76KB

PDF preview unavailable. Download the PDF instead.

tp90 v2 20210831 (2) dfc1028705

References

Adobe PDF Library 15.0 Adobe InDesign 16.2 (Windows)

Related Documents

Preview Sealey TP98.V2 TP9824.V2 Diesel Fluid Transfer Pump: User Manual, Specifications & Safety Guide
Sealey TP98.V2 and TP9824.V2 diesel and fluid transfer pump user manual. This guide provides detailed instructions on safety, assembly, operation, specifications, performance, troubleshooting, and maintenance for Sealey's 12V and 24V DC transfer pumps.
Preview Sealey TP6818.V2 Electric Drum/Barrel Pump - Instructions and Safety Guide
Official instruction manual for the Sealey TP6818.V2 electric drum and barrel pump. Includes safety warnings, specifications, operation, and maintenance procedures for diesel, AdBlue, antifreeze, and light oils.
Preview Sealey TP6809 AdBlue Lever Action Pump - Instructions and Specifications
Comprehensive instructions and specifications for the Sealey TP6809 AdBlue Lever Action Pump. Learn about safety, assembly, operation, and maintenance for efficient fluid transfer.
Preview Sealey AK4560D.V2 Air Operated Oil Dispensing Pump Station User Manual
User manual for the Sealey AK4560D.V2 Air Operated Oil Dispensing Pump Station, detailing safety, assembly, operation, specifications, maintenance, and environmental guidelines.
Preview Sealey TP67 & TP67/X Gear Oil Transfer Pump & Fixing Kit Instructions
Comprehensive instructions and safety information for the Sealey TP67 Gear Oil Transfer Pump and TP67/X Fixing Kit, designed for EP80 Gear Oil Drums. Includes assembly, applications, and warranty details.
Preview Sealey AK450DP Air Powered Pump Away Station - Instructions and Operation
Comprehensive guide for the Sealey AK450DP Air Powered Pump Away Station, covering safety, assembly, installation, operation, maintenance, and troubleshooting. Includes specifications and parts list.
Preview Sealey Surface Mounting Water Pump 50L/min 230V WPS060.V3 Parts Information
Detailed parts information and diagram for the Sealey Surface Mounting Water Pump, Model WPS060.V3, 50L/min, 230V, including a comprehensive parts list.
Preview Sealey FP8D & FP9D Digital Foot Pumps: User Manual and Safety Guide
Comprehensive user manual for Sealey FP8D and FP9D Digital Foot Pumps, covering safety instructions, specifications, operation, maintenance, and battery handling. Includes important warnings and disposal information.