Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions and properly maintained, give you years of trouble-free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. Safety
- Use the tool only for its intended purpose.
- Disconnect the tool from the air supply before servicing, changing accessories, or performing other maintenance.
- Maintain the pump in top condition. Keep it clean for best and safest performance.
- When using the optional hose kit, always fit the hose bracket to the pump and insert the hose through the bracket grommet. Failure to do so may damage the pump unit.
- Keep all flammable materials away from the pump when operating.
- Dispose of oil and waste material in accordance with local regulations.
- ❌ DO NOT direct pumped fluid at yourself or others.
- ❌ DO NOT operate the tool while under the influence of drugs, alcohol, or intoxicating medication.
- ❌ DO NOT remove the regulator from the pump. Removal will invalidate the warranty.
- ❌ DO NOT dismantle the tool. Return it to your supplier if problems occur. Tampering with the pump will invalidate the warranty.
- ❌ DO NOT use the pump at temperatures below 2°C.
[See instructions] ? [Eye protection] ? [Protective gloves]
2. Introduction
Polypropylene body with acetal piston and nitrile seals. Self-priming unit with anti-drip shut-off valve. Body is fitted with a 2"BSP adaptor and 915mm dip tube suitable to fit 205L drums. Compatible with most fluids capable of being stored in plastic or metal drums. Not suitable for aggressive chemicals. A compatibility chart is provided. For optional extension hose kit order Model No. TP90HK.
3. Specification
Model no: | TP90.V2 |
Air consumption: | 4.4cfm |
Delivery: | 15L/min |
Operating Pressure: | 30-100psi |
4. Operation
The transfer pump is designed for pumping most fluids (see compatibility chart) from a drum into another suitable container or surface. The manufacturer does not recommend any other use.
4.1. General Use (Figs 1, 2 & 3)
Diagram Description (Fig. 1): Shows the main pump assembly with labeled components A through J.
Diagram Description (Fig. 2): Close-up view illustrating the connection of the uptake pipe (B) and the locking collar (C).
Diagram Description (Fig. 3): Detail of the air regulator knob (H) and pressure adjustment (I). It shows how to adjust air pressure by pulling the knob out and pushing it back in.
- Screw the uptake pipe (B) into the bottom of the pump (A).
- Extend the uptake pipe (B) to the required length.
- Tighten the locking collar (C).
- Screw the pump into the drum (D), taking care not to damage the plastic thread.
- Screw down the locking ring (E) to secure the pump in the desired position.
- Securely connect the air line (F) to the pump.
- Pull out the regulator knob (Fig. 3.H) to enable adjustment.
- Open outlet valve (J).
- Open air inlet valve (G) to discharge the fluid into a suitable container.
- Adjust the air pressure by turning the regulator knob (Fig. 3.I) to increase or decrease the pressure. When the correct air pressure is reached (between 2 and 6 bar), lock the regulator by pushing the knob (H) back in.
- Close air inlet valve (G) to stop the flow of liquid.
4.2. Operations for Use with the TP90/HK Optional Hose Kit (Figs 4 & 5)
Diagram Description (Fig. 4): Illustrates fixing the hose bracket (K) over the slots on the pump body.
Diagram Description (Fig. 5): Shows the pump (D) screwed into a drum, secured by the locking ring (E). It also depicts connecting the hose (L) and the on/off tap (M).
- Follow steps 4.1.1 - 4.1.3 above.
- Fix the hose bracket (Fig. 4.K) over the slots on the pump body.
- Screw the pump (Fig. 5.D) into the drum.
- Screw down the locking ring (E) to secure the pump in the desired position.
- Connect the hose (L) to the pump by threading it through the hose bracket. Remove the fitment and jubilee clip from the hose first, then refit the jubilee clip and fitment. Ensure the jubilee clip is tight and that the on/off tap (M) at the other end of the hose is closed.
- Securely connect the air line (F) to the pump but do not open air inlet valve (G).
- Pull out the regulator knob (Fig. 3.H) to enable adjustment.
- Open outlet valve (M).
- Open air inlet valve (G) to discharge the fluid into a suitable container.
- Adjust the air pressure by turning the regulator knob (Fig. 3.I) to increase or decrease the pressure. When the correct air pressure is reached (between 2 and 6 bar), lock the regulator by pushing the knob (H) back in.
- Close air inlet valve (G) to stop the flow of liquid.
NOTE: When pumping oil at temperatures below 10°C, the pump output may be restricted. Attaching the TP90/HK hose kit may also restrict pump output. Output may be increased by unscrewing and removing the inlet valve from the bottom of the uptake pipe.
5. Troubleshooting
Problem | Possible Cause / Solution |
---|---|
The air piston does not operate. | 1. The air pressure is too low. 2. The minimum recommended air pressure is 30psi. |
The air piston stalls. | 1. Release trigger momentarily and re-apply. 2. Tap the top of the air cylinder using the palm of your hand. Do not use a hammer, timber, or anything else which may damage the cylinder. 3. Piston may be frozen, see below. 4. Re-adjust regulator to increase air pressure. |
Frost on air cylinder - air piston stalled. | 1. Piston may be frozen due to excess water in the air line supply. 2. Release the trigger for a few minutes and allow the pump to thaw. 3. Fit a filter or filter/lubricator to reduce the water content in the air supply. |
Environment Protection
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories, and packaging should be sorted, taken to a recycling centre, and disposed of in a manner compatible with the environment. When the product becomes completely unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids according to local regulations.
Notes and Warranty
Note: It is the policy to continually improve products, and as such, the right to alter data, specifications, and component parts without prior notice is reserved. Other versions of this product may be available. For documentation for alternative versions, please email or call the technical team on technical@sealey.co.uk or 01284 757505.
Important: No Liability is accepted for incorrect use of this product.
Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim.
Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
Contact: 01284 757500 | 01284 703534 | sales@sealey.co.uk | www.sealey.co.uk
Chemical Compatibility Chart
A comprehensive Chemical Compatibility Chart is provided within the original documentation, detailing the suitability of various chemicals with the pump materials. The chart uses a rating key: A = Excellent, B = Good, C = Fair to poor. This chart is essential for ensuring safe and effective use with different fluids.