Aluminum Roof Grill Gazebo 5'x10'-2 POSTS

Introduction

This document provides assembly instructions for the Aluminum Roof Grill Gazebo 5'x10'-2 POSTS. Please read all instructions carefully before beginning assembly.

Necessary Tools and Safety Gear (Not Supplied)

• ? Goggles & Gloves
• ? Ladder
• ? Electric drill + 12mm concrete drill bit
• ?️ Pistol drill
• ? Utility knife
• ⛑️ Helmet
• ? Tape measure
• ? Monkey wrench
• ? Spirit level

2D Footing Measurement (dimensions in inch)

The gazebo requires a foundation with specific dimensions. The overall footprint for the 2-post design is approximately 93.1 inches by 101.8 inches. Each post (R1) has a base footprint of approximately 6.1 inches by 4.3 inches.

Tips and Safety Instructions

General Safety:

• Depending on your location and surface area, construction may be subject to building permits. Consult your local authorities for necessary information before assembly.
• At least 2-3 people are required for assembly.
• Remove protective film from parts (approx. 1 hour needed).
• Keep children away from the assembly area.
• Beware of the risk of pinching during assembly.
• Do not tighten screws completely until the entire product is assembled.
• All assembly steps must be followed carefully.
• Check the level of the structure on all sides.
• Do not anchor the pergola before assembling the whole product.
• Products tampered with by the user are not covered by the warranty.

Location and Foundation:

• Choose the location carefully. Avoid mounting on a rainy day, facing prevailing winds, or under an overhanging tree.
• The pergola must be mounted on a flat-level foundation.
• It is recommended to install it on a concrete slab or use 10"x10" concrete pads at each post.
• Anchor the pergola properly to the ground using expansion screws.
• If mounting near a house, check for the presence of gutters for water drainage.
• Failure to follow these instructions may void the warranty.

Maintenance

Regular maintenance ensures longevity and aesthetic appearance.

• Clean the pergola once or twice a year with fresh water using a sponge or cloth. Do not use detergent or abrasive material.
• Check the tightness of screws regularly (at least once a year).
• Oil fastening regularly (at least once a year).
• Ensure nothing hinders water flow in the gutters (e.g., leaves, branches).
• Remove any water that might stagnate around the legs of the pergola.

Warranty

This warranty does not cover:

• Normal wear and tear.
• Loss or breakage of any part during unpacking or installation.
• Lack of care, neglect, vandalism, impact with foreign bodies, force, contact with abrasive materials, product aesthetics, disassembly, rebuilding, or relocation.
• Force majeure events such as hail, high winds, storms, snow, floods, lightning, etc.
• Product tampered with by the user.

The warranty covers the replacement of spare parts or the provided product; no refund will be issued. All warranty claims must be made at the sales outlet (store or website) where the product was purchased.

Parts Lists (Per Carton)

Before assembly, check that all parts are supplied and not damaged. Report any missing parts within 10 days of delivery.

Carton Contents:

Assembly Steps

Step 1: Foundation Preparation

• Ensure the foundation is level and even.
• Place the 2 steel holders (R1) according to the diagram dimensions, approximately 7.9 inches from the corners and 4.3 inches from the edges.
• Drill holes in the ground using a 12mm drill bit.
• Fix the steel holders (R1) with expansion bolts (S4) and fasten them with an M17 spanner.

Step 2: Beam Assembly

• Fix the U profile (R6) onto the 2 ends of each beam (B1, B2). This is secured using screws (S6) and potentially parts Z3/Z4.

Step 3: Roof Beam Connection

• Connect the roof beams (B1, B2) using the 4 plastic connectors (P1).
• Secure the plastic parts on the beams with screws (S2, Z9).

Step 4: Post Installation to Roof Frame

• Straighten the roof beam frame.
• Install the posts (A1, A2) onto the sides of the roof beam frame.
• Fix the posts using screws (S5, P4, T1, T2, T3) and brackets (R7). Pay attention to the semilunar notch direction as shown in the diagram.

Step 5: Steel Holder Insertion into Posts

• Insert the steel holders (R1) into the posts (A1, A2) of the assembled structure.
• Fix the steel holder onto the back of the posts using screws (S2, Z9).

Step 6: Louvre End Cap Assembly

• Assemble the end caps (K1, K2, K3) onto the louvres (G1, G2) as illustrated.
• Use screws (S1, Z8, Z9) for this step.

Step 7: Master Louvre Installation

• Assemble the master louvre (G1). Install one end first, then connect the other end to the beam (B1) using part K1.

Step 8: Remaining Louvres and Gear Box Assembly

• Assemble the rest of the louvres (G2) and the gear box components (R2, R3, R4).
• Secure these parts using screws (S3) and tools (Z3, Z4).

Step 9: Connecting Bar Installation

• Install the connecting bar (F1) along the louvres.
• Fix the connecting bar using the R clips (R5).

Step 10: Crank and Caps Installation

• Install the crank mechanism (H1) and the plastic caps (P7) onto the beam.

Step 11: Post Caps and Bolts Installation

• Install the corresponding caps (P5) onto the posts.
• Install the bolts (S4) onto the steel holders.

Step 12: Gutter Outlet and Hose Assembly

• Insert the plastic outlet (C3) into the gutter component and glue it for fixation.
• Insert the gutter into the groove of the roof beam (B2).
• Assemble the rubber hose (P2) and insert it into the round hole of post A1. Use part P3 for connection.

Step 13: Table Board Supporters and Brackets

• Fix the table board supporters (A3) with the U profiles (R9) onto the ground using screws (S2).
• Install the U brackets (R8) onto the upper part of the supporters.

Step 14: Table Board Installation

• Fix the table board (E2) as shown in the diagram.
• Use screws (S2, S7, Z9) for this final step.