DELTA DTK Series Temperature Controller Instruction Sheet

Date: 2023/03/15

Precautions

Warning: Please comply with safety precautions in the manual. Failure to do so may cause controller or peripheral products malfunction, or even result in serious harm such as fire, electrical injury or other damages.

DANGER! Electric Shock! Do not touch the AC terminals while the power is supplied to the controller to prevent electric shock. Make sure power is disconnected while checking the unit inside.

This controller is an open-type temperature controller. Be sure to evaluate any dangerous application in which a serious human injury or serious property damage may occur.

This controller is not furnished with a power switch or fuse; therefore, a switch or circuit-breaker should be provided in the application system including this unit. The switch or circuit-breaker should be nearby and easily reached by the operator, and must have the mark disconnecting means for this unit.

  1. Always use recommended solder-less terminals: Fork terminal with isolation (M3 screw, width is 5.8 mm). Make sure all wires are connected to the correct polarity of terminals.
  2. Do not allow dust or foreign objects to fall inside the controller to prevent it from malfunctioning. Never modify or disassemble the controller. Do not connect anything to the "No used" terminals.
  3. To prevent interference, keep away from high voltage and high frequency when installing. Do not install and/or use the controller in places subject to:
    • (a) Dust or corrosive gases and liquid;
    • (b) High humidity and high radiation;
    • (c) Vibration and shock;
  4. Power must be off when wiring and replacing a temperature sensor.
  5. Be sure to use compensating wires that match the thermocouple types when extending or connecting the thermocouple wires.
  6. Please use wires with resistance when extending or connecting a platinum resistance thermometer (RTD).
  7. Please keep the wire as short as possible when wiring a platinum resistance thermometer (RTD) to the controller and please route power wires as far as possible from load wires to prevent interference and induced noise.
  8. This controller is an open-type unit and must be placed in an enclosure away from high temperature, humidity, dripping water, corrosive materials, airborne dust, and electric shock or vibration.
  9. Make sure power cables and signals from instruments are all installed properly before energizing the controller, otherwise serious damage may occur.
  10. Do not touch the terminals in the controller or try to repair the controller when power is on, in order to prevent electric shock.
  11. Wait at least one minute after power is disconnected to allow capacitors to discharge, and please do not touch any internal circuit within this period.
  12. When maintaining the controller, please turn off the power first and use a dry cloth to clean the surface. Do not open the enclosure or touch the internal circuit to avoid circuit destruction or malfunction.
  13. Do not use any sharp objects to press the operation buttons. It may result in button surface damage or even electrical injury when accidentally access to internal circuit.
  14. Use copper conductors only.

Product Features

DTK series is a new temperature controller with a high cost-performance ratio. It greatly decreases development costs and time, and improves the functions of temperature control systems. With a length of only 60mm and high resolution LCD display, it is easy for operators to monitor the temperatures of any environment or occasion.

Basic System Structure

DTK obtains the temperature of the controlled environment from the sensor and sends the measured data to the electronic processor. After computing and under a fixed control cycle, it proportionally sends the heating signal via different output interfaces such as relays, voltage pulse, or DC currents. By providing power to the heater and raising the temperature, DTK will then control the temperature variation within a specific range.

Diagram: A temperature controller labeled "DELTA DTK" with "Temperature Input", "Control Output (Relay), (DC Pulse), (DC Current)" and "Detect Sensor" connected to a "Heater" within a "Control Environment". The controller has a display showing "270.0" and "269.8", with buttons labeled "A/M", "OUTS", "OUT 2", and "SET". The output connects to an SSR/SCR.

Display, LED & Pushbuttons

Display: Shows PV (Present value), SV (Set value), °C/°F (Celsius or Fahrenheit LED), ALM1/ALM2 (Alarm output LED), A/M (Auto-Tuning and manual mode LED), OUT1/OUT2 (Output LED).

Pushbuttons: "Select" and "Set up" keys, "Set value tuning" keys.

Ordering Information

Series: DTK Delta DTK Series Temperature Controller

Panel Size (W×H):

Output options:

Communication option:

Alarm option:

Specifications

Operation

There are three modes of operation: operation, regulation, and initial setting. When power is applied, the controller enters the operation mode. Press the SET key to switch to regulation mode. If the SET key is pressed for more than 3 seconds, the controller will switch to the initial setting mode. Pressing the SET key while in the regulation mode or initial setting mode forces the controller to return to the operation mode.

PV/SV: Sets the temperature set point and displays the temperature process value. Use keys to set the temperature set point.

Setting method: While in any function mode, press the SET key to select the desired function and use keys to change the settings. Press SET key to save the changes.

Flow Chart:

Parameter Settings for Operation Mode

Display Description Factory Setting
RUN/STOP Control setting RUN/STOP. Press SET to switch between display parameters. RUN
SP SELECT POINT: Decimal point setting (0: integral; 1: one decimal point) 0
LOC LOCK: Setting lock mode (LOCK1: all; LOCK2: only SV is allowed) OFF
AL1H ALARM1 HIGH: Upper limit alarm 1 (display according to the setting in ALARM mode) 4.0
AL1L ALARM1 LOW: Lower limit alarm 1 (display according to the setting in ALARM mode) 4.0
AL2H ALARM2 HIGH: Upper limit alarm 2 (display according to the setting in ALARM mode) 4.0
AL2L ALARM2 LOW: Lower limit alarm 2 (display according to the setting in ALARM mode) 4.0
OUT1 Display and adjust output value of 1st output group 0.0
OUT2 Display and adjust output value of 2nd output group (display when OUT2 is set to Heating/Cooling Mode) 0.0
OUT1 MAX. Upper limit % of 1st output group (perform linear calculation again) 100.0
OUT1 MIN. Lower limit % of 1st output group 0.0
OUT2 MAX. Upper limit % of 2nd output group (display when OUT2 is set to Heating/Cooling Mode) 100.0
OUT2 MIN. Lower limit % of 2nd output group (display when OUT2 is set to Heating/Cooling Mode) 0.0

Press SET to return to target temperature setting.

Parameter Settings for Initial Setting Mode

Display Description Factory Setting
COPE INPUT: Set input type (refer to "Temperature Sensor Type & Temperature Range Chart" for the selection of Thermocouple or Platinum Resistance types.) K
EPUN TEMP. UNIT: Set temperature unit °C/°F °C
EP-H TEMP. HIGH: Set up upper temperature limit (the upper limit setting is different for different types of sensors) 1300
EP-L TEMP. LOW: Set up lower temperature limit (the lower limit setting is different for different types of sensors) -200
CEFL CONTROL: Select control modes (3 different modes: ON-OFF, PID, and MANUAL) PID
Poda PID mode: PID mode setting, standard/ fast STD
S-HC SELECT HEAT/COOL: Select heating, cooling or dual-output heating and cooling. H1
ALAI ALARM1 SET: Set up Alarm 1 mode (refer to "Alarm Outputs") 0
ALIO ALARM1 OPTION: Set up Alarm 1 options (refer to "Alarm Outputs") 0
AL18 ALARM1 DELAY: Set up Alarm 1 delay 0
ALA2 ALARM2 SET: Set up Alarm 2 mode (refer to "Alarm Outputs") 0
AL20 ALARM2 OPTION: Set up Alarm 2 options (refer to "Alarm Outputs") 0
AL28 ALARM2 DELAY: Set up Alarm 2 delay 0
COSH COMMUNICATION WRITE: Enable/disable communication write-in NO
C-SL COMMUNICATION SELECT: Select ASCII or RTU format ASCII
E-no COMMUNICATION NO.: Set up communication address 1
6P5 BPS: Set up baudrate 9600
LEN LENGTH: Set up data length 7
STOP STOP: Set up stop bit 1
Prey PARITY: Set up parity bit. Press SET to return to input type setting. EVEN

Parameter Settings for Regulation Mode

Display Description Factory Setting
AT AT: Auto-tuning Switch (display when setting Ctrl = PID/RUN). Press SET OFF
P P: Proportional Setting (display when setting Ctrl = PID and TUNE = AT) 47.6
L I: Integral Time Setting (display when Crtl = PID; this parameter is set automatically when TUNE = AT.) 260
D D: Deviation Time Setting (display when Crtl = PID; this parameter is set automatically when TUNE = AT.) 41
Pdof PD OFFSET: PD offset when Integral = 0 to eliminate a consistent deviation. (display when Crtl = PID; this parameter is set automatically when TUNE = AT.) 50.0
01-5 OUT1 HYSTERESIS: Adjust Output 1 hysteresis (when in ON/OFF control) 0
02-5 OUT2 HYSTERESIS: Adjust Output 2 hysteresis (when in ON/OFF control) 0
01-H OUT1 HEAT: Heating control cycle for Output 1 (when Ctrl = PID/MANUAL) Output selection: C; V: 5 sec. R output: 20 seconds
01-0 OUT1 COOL: Cooling control cycle for Output 1 (when Ctrl = PID/MANUAL)
02-H OUT2 HEAT: Heating control cycle for Output 2 (when Ctrl = PID/MANUAL)
02-0 OUT2 COOL: Cooling control cycle for Output 2 (when Ctrl = PID/MANUAL)
COEF COEF: Ratio of Output 1 against Output 2 (when Ctrl = PID and when in dual output control) 1.00
DEAD DEAD: Set up deadband (when Ctrl is not set to MANUAL and when in dual output) 0
Pu-F PV FILTER: Set up input filter factor of PV 2
Pu-r PV RANGE: Set up input filter range of PV 1.00
Puof PV OFFSET: Adjust input compensation of PV 0.0
PUGA PV GAIN: Adjust input gain of PV 0.000
ANALOG OUT1 MAX. Adjust upper limit compensation for analog Output 1 (1 scale = 1 μΑ; 1 scale = 1 mV) 0
ANALOG OUT1 MIN. Adjust lower limit compensation for analog Output 1 (1 scale = 1 μΑ; 1 scale = 1 mV) 0

Initial Start-up Setting

When setting up DTK for the first time, press SET key for more than 3 seconds until the screen displays COPE and select according to your temperature sensor type. Please be aware that incorrect selection of a model would cause PV temperature display error. (Refer to the chart below)

When setting up the temperature sensor type by using RS-485, write your value (range 0~14) into register 1004H.

Temperature Sensor Type & Temperature Range Chart

Input Temperature Sensor Type Register Value Temperature Range Input Temperature Sensor Type Register Value Temperature Range
Thermocouple K type 0 0 ~ 1300°C Thermocouple L type 8 -200 ~ 850°C
Thermocouple J type 1 -100 ~ 1200°C Thermocouple U type 9 -200 ~ 500°C
Thermocouple T type 2 -200 ~ 400°C Thermocouple TXK type 10 -150 ~ 800°C
Thermocouple E type 3 0 ~ 600°C Platinum Resistance (JPt100) 11 -100 ~ 400°C
Thermocouple N type 4 -200 ~ 1300°C Platinum Resistance (Pt100) 12 -200 ~ 850°C
Thermocouple R type 5 0 ~ 1700°C Resistance (Ni120) 13 -80 ~ 270°C
Thermocouple S type 6 0 ~ 1700°C Resistance (Cu50) 14 -50 ~ 150°C
Thermocouple B type 7 100 ~ 1800°C

Display Unit Setting

Use the following parameter to change the PV and SV display unit, select decimal point and switch between °C/°F.

Set Value and Upper/Lower Limit of the Input Value

SV setting serves as reference for control.

Digital Filter and Linear Compensation Setting

To avoid interferences on input signal that would cause unstable display value, two parameters are provided below for users to set up with. In Regulation Mode, parameters Pu-F and Pu-r can be used to adjust filter status.

When PV display value is different from user's expectation, Linear Compensation can be adjusted via parameters Puof and PUGA in Regulation Mode.

Analog Output Compensation

If temperature deviation is the same in every temperature, setting linear compensation value solves the deviation issue. If temperature deviation varies upon different temperatures, calculate the linear deviation error and adjust the temperature by setting Gain and Compensation value.

When the output mode is set to analog current output (4~20 mA), user's desired output value can be obtained by using compensation function. For example, the analog output 1 can be adjusted for compensation in parameters AinA and Aing in Regulation Mode. The output value can be positive or negative (+/-) and can be changed by pressing the Up/Down key on the temperature controller. The scale of each pressing is an increase or decrease of 1 uA. Ex: To change the current output range from 4~20 mA to 3.9~20.5 mA, set parameter Hinh to 500. (20.5-20=0.5mA; 0.5mA/1uA= 500)

Set parameter Aing to -100. (3.9-4=-0.1mA; -0.1mA/1uA=-100)

Check Firmware Version and Output Type

When the temperature controller is ON, the PV and SV display will show firmware version, output type, and input type during the first 3 seconds.

Selection for Heating/Cooling/Alarm/Dual-Loop Output Control

DTK series features 1 set of Output Control (OUT1) and 1 set of Alarm Output (ALARM1), both of which are built-in. Users can also purchase a 2nd set of Alarm Output (ALARM2).

The Dead Band parameter DEAD is automatically enabled when the temperature controller is in dual output control. As shown in the diagram below, the purpose for setting the Dead Band function is to reduce waste of energy from frequent acts of heating/cooling. Ex: For example, if SV = 100 degree and DEAD = 2.0, there will be no output when the temperature is between 99~101°C.

Diagram:

Control Mode Setting

There are 3 control modes, which are ON-OFF, PID, and MANUAL.

Diagram: Shows ON-OFF control for both heating and cooling actions. Heating output is ON when PV is below Set Value and OFF when PV is above Set Value. Cooling output is ON when PV is above Set Value and OFF when PV is below Set Value. A dead band is shown between heating and cooling.

Tune Function

This control features Auto_Tuning for automatic generation of PID parameters (only applicable when control mode is set to PID control).

Limits on control of output range

Maximum and minimum output can be limited. If the original maximum control output is 100% and the minimum control output is 0%, you may set the maximum control output to 80% and the minimum control output to 20%.

Limits on range of temperature

Different input sensors have different ranges of application (e.g.: J type factory setting is -100 ~ 1200 °C). Adjust parameters EP-H (upper limit) / EP-L (lower limit) in Initial Setting Mode.

If lower limit is altered to 0 and upper limit is altered to 200, the limit function will be enabled in the following conditions:

Restore Factory Settings

Lock all buttons by adjusting parameter LOC to LOCK1 or LOCK2 in Operation Mode. Press and SET keys simultaneously for 3 seconds to display PASS, and enter password 1357. The screen displays PASS FACE (Parameter reset). Select YES and restart to restore factory settings.

Key Lock Function

Adjusting parameter LOC to LOCK1 or LOCK2 in Operation Mode to lock all keys. Adjusting the parameter to OFF allows adjustment of SV setting values.

Unlock the key:

Press SET and keys simultaneously in LOCK mode to display PASS parameter. Enter the password to unlock the key. Default password is 0000.

For altering key-lock password:

  1. Press SET key in PASS screen to enter the change-password screen CH6P.
  2. Enter the current password in PASS screen. If the password is correct, you will be prompted to Set-New-Password EP. If the password is incorrect, the screen will return to PV/SV display mode.
  3. Enter the new password two times in the EP screen. The screen will return to PV/SV display mode with the keys unlocked. If two entries of the password are not the same, the screen will return to the state of step 2.

Cannot remember the password: Restore factory settings to release the locking.

Alarm Outputs

This controller features one or two alarm outputs. A total of 9 alarm settings can be made independently as shown in the table. Additional settings are provided, such as alarm delay, alarm standby, alarm output hold, and alarm reverse output, as described below:

Alarm Output Operation Table

Set Value Alarm Type Alarm Output Operation
0 Alarm function disabled
1 Deviation upper- and lower-limit: This alarm output operates when PV value is higher than the setting value SV+(AL-H) or lower than the setting value SV-(AL-L). ON
OFF
SV-(AL-L) SV SV+(AL-H)
2 Deviation upper limit: This alarm output operates when PV value is higher than the setting value SV+(AL-H). ON
OFF
SV SV+(AL-H)
3 Deviation lower limit: This alarm output operates when PV value is lower than the setting value SV-(AL-L). ON
OFF
SV-(AL-L) SV
4 Absolute value upper and lower limit: This alarm output operates when PV value is higher than the setting value AL-H or lower than the setting value AL-L. ON
OFF
AL-L AL-H
5 Absolute value upper limit: This alarm output operates when PV value is higher than the setting value AL-H. ON
OFF
AL-H
6 Absolute value lower limit: This alarm output operates when PV value is lower than the setting value AL-L. ON
OFF
AL-L
7 Hysteresis upper limit alarm output: This alarm output operates when PV value is higher than the setting value SV+(AL-H). This alarm output is OFF when PV value is lower than the setting value SV+(AL-L). ON
OFF
SV SV+(AL-L) SV+(AL-H)
8 Hysteresis lower limit alarm output: This alarm output operates when PV value is lower than the setting value SV-(AL-H). This alarm output is OFF when PV value is higher than the setting value SV-(AL-L). ON
OFF
SV-(AL-H) SV-(AL-L) SV
9 Disconnection Alarm: This alarm output operates if the sensor connection is incorrect or has been disconnected.

Note: Refer to the table below for corresponding flags for Standby Alarm, Reverse Alarm, Hold Alarm, and Peak Alarm.

Bit Assignment: Bit3: No function, Bit2: Hold Alarm, Bit1: Reverse Alarm, Bit0: Standby Alarm

RS-485 Communication

  1. Supported transmission speed: 2400, 4800, 9600, 19200, and 38400 bps; Communication formats not supported: 7, N, 1 or 8, E, 2 or 8, O, 2; Communication protocol: Modbus (ASCII or RTU); Function code: 03H to read contents of register (max. 8 words). 06H to write 1 (one) word into register.
  2. Address and Content of Data Register:
Address Content Definition
1000H Present value (PV) Expressed by current temperature with 0.1 scale as the measuring unit, updated once every 0.1 second. The following reading value indicates occurrence of error: 8001H: Initial process (temperature value not yet obtained) 8003H: Temperature sensor is not connected. 8004H: Type of temperature sensor incorrect 8006H: Unable to obtain temperature value, ADC input error. 8007H: Unable to read/write memory
1001H Set point (SV) Expressed by current temperature with 0.1 scale as the measuring unit.
1002H Upper limit of temperature range The data content should not be higher than the temperature range.
1003H Lower limit of temperature range The data content should not be lower than the temperature range.
1004H Input temperature sensor type Please refer to "Temperature Sensor Type and Temperature Range" table for detail of the compared value.
1005H Control method 0: PID, 1: ON/OFF, 2: Manual control
1006H Selection for Heating/Cooling control 0: H1; 1: C1; 2: C2H1; 3: C2C1; 4: H2H1; 5: H2C1
1007H 1st set of Heating/Cooling control cycle 1~600, unit is 0.1 second. When the output setting = relay, the minimum control cycle is 5 second.
1008H 2nd set of Heating/Cooling control cycle 1~600, unit is 0.1 second. When the output setting = relay, the minimum control cycle is 5 second.
1009H PB Proportional band 0.1~999.9
100AH Ti Integral time 0~9999
100BH Td Derivative time 0~9999
100DH Proportional control offset error value, when Ti = 0. 0~100%, unit is 0.1%.
100EH The setting of COEF when Dual Loop output controls are used. 0.01~99.99, unit is 0.01.
100FH The setting of Dead Band when Dual Loop output controls are used. No decimal points: -99 ~ 999; One decimal points: -99.9~999.9
1010H Hysteresis setting of the 1st output group 0~999.9
1011H Hysteresis setting of the 2nd output group 0~999.9
1012H Read Output 1 amount Unit is 0.1%.
1013H Read Output 2 amount Unit is 0.1%.
1014H Write Output 1 amount Unit is 0.1%. Write operation is valid only under manual tuning mode.
1015H Write Output 2 amount Unit is 0.1%. Write operation is valid only under manual tuning mode.
1016H Temperature regulation value -99.9~+99.9. Unit is 0.1.
1017H PV gain -0.999~+0.999
1018H Control RUN/STOP setting 0: Stop, 1: Run (default)
1019H Temperature unit display selection 0: °F, 1: °C
101AH Read Button Status b0: Loop, b1: Up, b2: Set, b3: Down, When bit=0 means press down.
101BH Display decimal points 10: no decimal points, 1: one decimal point
101CH Selection of communication write-in 0: Disallow (default), 1: Allow
101EH Software version V1.00 indicated as 0x100
1020H Alarm 1 output mode Please refer to "Alarm Output Selection" for detail.
1021H Alarm 2 output mode Please refer to "Alarm Output Selection" for detail.
1022H AT setting 0: Stop (default), 1: Start
1023H Setting lock status 10: no locking; 1: full locking; 2: SV adjustable.
1024H Upper limit of alarm output 1 Please refer to “Alarm Outputs" for detail.
1025H Lower limit of alarm output 1 Please refer to "Alarm Outputs" for detail.
1026H Upper limit of alarm output 2 Please refer to "Alarm Outputs" for detail.
1027H Lower limit of alarm output 2 Please refer to "Alarm Outputs" for detail.
1028H Temperature Filter Range Range of temperature filter: 10~1000, unit: 0.01 °C, default: 100 (1.0 °C)
1029H Temperature Filter Factor Setting range: 0~50, default: 8
102AH Read LED Status b1: ALM2, b2: °C, b3: °F, b4: ALM1, b5: OUT2, b6: OUT1, b7: AT

CRC checksum:

LRC check is the added sum from "Address" to "Data content". For example: 01H + 03H + 10H + 00H + 00H + 02H = 16H. Then, take the complementary of 2 to get EA.

RTU Mode

CRC check code: CRC (Cyclical Redundancy Check) is obtained via the following steps.

  1. Load in a 16-bit register FFFFH as the CRC register.
  2. Perform an exclusive OR operation for the first byte of the data and low byte of CRC register. Place the operation result back to the CRC register.
  3. Right-shift the bits in the CRC register and fill the high bits with "0". Check the lowest bit removed.
  4. If the removed lowest bit is "0", repeat step 3. Otherwise, perform an exclusive OR operation for the CRC register and the value of A001H. Place the operation result back to the CRC register.
  5. Repeat step 3 and 4 until the 8 bits (1 byte) are all right-shifted.
  6. Repeat step 2 and 5 and calculate all the bits in the data to obtain CRC check code.

Please be aware of order of transmission for the high/low bytes in the CRC register.

Error code

When error occurs, you can read 1000H registers via communication. Please refer RS485 section for displaying the different error reason with hexadecimal H8001~H8007 codes.

Panel shows error code:

Panel Cutout

Model Panel Cutout (W * H) Model Panel Cutout (W * H)
4848 45mm * 45mm 7272 68mm * 68mm
4896 44.5mm * 91.5mm 9696 91.5mm * 91.5mm

When installing the temperature controller, a certain surrounding space should be maintained (as shown below) to ensure proper cooling and easy removal of mounting accessories.

Diagram: Shows a temperature controller with dimensions and required surrounding space.

Mounting and Bracket Installation

4848 series:

  1. Step 1: Insert the controller through the panel cutout.
  2. Step 2: Slide M3*0.5 nut into the opening in the top of the mounting bracket and insert the M3*0.5*30mm mounting screw in the mounting bracket. Insert the mounting bracket into the mounting groove at the right and left of the controller and push the mounting bracket forward until the bracket stops at panel wall.
  3. Step 3: Tighten screws on bracket to secure the controller in place. (The screw torque should be 0.4 to 0.5N.m)

7272 series:

  1. Step 1: Insert the controller through the panel cutout.
  2. Step 2: Slide M3*0.5 nut into the opening in the top of the mounting bracket and insert the M3*0.5*30mm mounting screw in the mounting bracket. Insert the mounting bracket into the mounting groove at the top and bottom of the controller and push the mounting bracket forward until the bracket stops at panel wall.
  3. Step 3: Tighten screws on bracket to secure the controller in place. (The screw torque should be 0.4 to 0.5N.m)

Wiring Diagrams and Precautions

Diagrams: Wiring diagrams for 4848, 7272, and 4896/9696 series controllers, showing connections for alarm outputs and RS485 communication.

Product Service

If you need more temperature controller information and technical support, please contact following website: www.deltaww.com to download and contact region service window.

Models: DTK Series, Temperature Controller, DTK Series Temperature Controller, Controller

File Info : application/pdf, 14 Pages, 1.78MB

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DELTA IA-TC DTK OM EN 20230315

References

Acrobat Distiller 20.0 (Windows)

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