BP100UX Tech Sheet

Customer: Balboa Water Group

Part Numbers:

• 59293-01: 5.5kW 800 Incoloy
• 59294-01: 4.0kW 800 Incoloy
• 59295-01: Remote Heater System (Heater sold separately)

Custom Box Overlay: N/A

UL System Models:

• 5.5kW: BP1-BP100UX-BU
• 4.0kW: BP1-BP100UX-BS
• Remote: BP1-BP100UX-B

Software Version ID: M100_230 V52.0

Software Version: 52.0

File Name: BP100_52.0_BP100UX.hex

Configuration Signature: E68167C4

Eng. Project Number: 5353

Control Panels Compatibility

System Revision History

bba™ & bba™2 Connection: Documented separately. bba™ is integrated into graphic display panels (TP800, TP900, spaTouch™). For TP600/TP500/TP400/TP200, use the “BT” menu entry to toggle bba™ power On/Off. bba™2 is integrated into graphic display panels (TP800, TP900, spaTouch™). For TP600/TP500/TP400/TP200, use the “BT” menu entry to toggle bba™2 power On/Off.

Basic Functions Setup 1 - 7

Power Requirements:

• 240VAC, 50/60Hz: 48A, Class A GFCI-protected service (Circuit Breaker = 60A max.), 4 wires [hot, hot, neutral, ground]
• 120/240VAC, 50/60Hz: 16/40A, Class A GFCI-protected service (Circuit Breaker = 20/50A max.) -- Setups 5 - 7 Only. 3 or 4 wires [hot, hot (optional), neutral, ground].

Note: 120V spec applies only when using a wall-mount GFCI/breaker. With a GFCI cord, the breaker is 15A, limiting service to 12A.

HiPot Testing Note: Disconnect slip terminal with green wires from J6 prior to performing HiPot test. Failure to disconnect may cause a false failure. Reconnect terminal to J6 after successful completion.

Frequency Note: BP systems automatically detect 50Hz vs 60Hz. Power frequency is one of many differences between North American (UL) and CE power, requiring different BP systems for different territories. Some countries use CE power with 60Hz (e.g., South Korea), and some use UL power with 50Hz.

System Outputs

*Pump 1, Circ Pump, and Ozone must be the same voltage. For 120VAC input (Setups 5-7), all must be 120V. Refer to wiring diagram.

Hardware Setup - Wiring Diagram for Integral Heater Version

Date: 04-30-21

Key Components and Connections:

• TB1: Terminal block for main power input. Torque range: 27-30 IN.LBS.
• J6: Main power input terminal (WHT, BLK, RED, GRN wires).
• J51, J52: CIRC AND OZONE LINE 1 CONNECTION (AREA 2).
• J33: OZONE connection (to AREA 3).
• J38: TV / AV connection (to AREA 1).
• J15: SPA LIGHT connection.
• J11 & J13: HEATER connections (5.5 kW / 1.4kW @ 120V).
• F6 (30A 250VAC): Main fuse.
• F3 (0.1A SLO-BLOW): Heater fuse (0.16A for 120V heater, 0.1A for 240V heater).
• F4 (1A SLO-BLOW): Light fuse.
• F5 (1A SLO-BLOW): Used with X-B expander.
• J24: Jumper for voltage configuration (120V/240V).
• J31: Jumper for voltage configuration (120V/240V).
• S1: DIP Switch bank.
• TP Panels (J34 or J35): Connection for main control panels.
• K1-K12: Relays.
• J22: REMOTE SERIAL BOARD connection.
• Expander Board Mounting Hardware: Pre-installed. No expander board used in Setups 5-7.

Setup Configuration Table:

S1 Switch Functions:

• Switch #6: Should be OFF upon final installation.
• Switch A7: Must be OFF when using graphic panels (TP800, TP900, spaTouch family).
• Unused Switches: Should be OFF.

120VAC Configuration for Setups 5-7:

• J24 jumpers must be in 120V positions.
• F3 fuse must be replaced with a 0.16A SLO-BLOW fuse.
• J31 jumper must be on 1 pin.
• Pump 1, Ozone, and Circ must all be 120V.

240V Heater Conversion Notes:

• Wire TB1: WHT-1, BLK-2, RED-3.
• Move J46 and J38 wires from AREA 3 to AREA 1.
• Move J24 jumper to the 240V position.
• Change F3 fuse back to 0.1A SLO-BLOW.
• Put J31 jumper on 2 pins.

Hardware Setup - Wiring Diagram for Remote Heater Version

Date: 05-05-21

This section details wiring for a remote heater version. Key components and connections are similar to the integral heater version, with specific notes for the remote heater setup.

Key Components and Connections (Remote Heater):

• TB1, J6, J51, J52, J33, J38, J15, J11 & J13: Similar connections as integral heater version.
• F6, F3, F4, F5: Fuses as described in integral heater section.
• J24, J31, S1: Configuration jumpers and switches.
• TP Panels (J34 or J35): Control panel connections.
• K1-K12: Relays.
• J22: REMOTE SERIAL BOARD connection.
• Expander Board Mounting Hardware: Pre-installed.

Setup Configuration Table (Remote Heater):

Wiring Notes:

• GFCI Protection: Connect only to circuits protected by a Class A GFCI. A disconnecting means must be installed within sight.
• Wire Gauge: Use copper conductors only. For supply connections, use conductors sized on the basis of 60°C ampacity but rated minimum of 90°C (#6 AWG min. wire = 90°C).
• Total Output Amp Draw: Not to exceed max input rating of spa.

Setup Reference Table

Notes: Expander board mounting hardware is pre-installed. System (and any replacement board) is shipped in Setup 6.

Changing Software Setups with spaTouch™ Icon-Driven Panels

Test Menu Access: S1, Switch 1 ON (Service Technician ONLY). DANGER! HIGH VOLTAGE WILL BE ACCESSIBLE!

Procedure:

1. While the system is running, move DIP Switch 1 (on S1 on the Main circuit board) to ON. The system enters Test Mode.
2. Moving DIP Switch 1 to OFF exits Test Mode.
3. While in Test Mode, press indicated icons to move between screens.
4. On the Setup Selection screen, use the Up/Down icons to select the desired Setup Number.
5. Press the Check Mark icon to confirm and restart the spa.

Note: After restart, a message like "The settings have been reset" may appear; this is normal. Press "Clear" to dismiss.

Panel Display Note: Example screens are from spaTouch 1, but spaTouch 2 screens are similar (wider display).

Changing Software Setups with TP800 / TP900 / spaTouch™ Menued Panel

Test Menu Access: S1, Switch 1 ON (Service Technician ONLY). DANGER! HIGH VOLTAGE WILL BE ACCESSIBLE!

Procedure:

1. While the system is running, move DIP Switch 1 (on S1 on the Main circuit board) to ON. The system enters Test Mode.
2. Moving DIP Switch 1 to OFF exits Test Mode.
3. Under the TEST Menu, the Setup screen allows changing the Setup from 1 to any number established by the Manufacturer. Changing the Setup may require wiring changes.

Notes:

• The Timeouts and Temp Limit selections should NEVER be changed; they are for safety agency testing purposes only.

Changing Software Setups with TP600/TP500/TP400/TP200

Test Menu Access: S1, Switch 1 ON (Service Technician ONLY). DANGER! HIGH VOLTAGE WILL BE ACCESSIBLE!

Procedure:

1. While the system is running, move DIP Switch 1 (on S1 on the Main circuit board) to ON. The system enters Test Mode.
2. Moving DIP Switch 1 to OFF exits Test Mode.
3. Under the TEST Menu, the Setup screen allows changing the Setup from 1 to any number established by the Manufacturer. Changing the Setup may require wiring changes.
4. Setup Change Timing: You have 1 minute to complete the setup change after manually exiting Priming Mode. With practice, this should take less than 15 seconds.
5. Exiting Priming Mode: When the panel displays RUN PMPS PURG AIR, press any Temperature button ONCE. The display should show “---T” indicating Test Mode.
6. Setup Selection Sequence (for some panels): Immediately after exiting Priming Mode, press Warm*, Light, Warm, Warm, Warm, Warm. Continue pressing Warm until the desired Setup Number (S-01, S-02, etc.) is displayed. Press Light once to confirm and reset the system.
7. Exiting Test Mode: Move DIP Switch 1 to the OFF position. °F or °C will replace °T.
8. Documentation: Using a permanent marker, write the Setup number on the Setup label inside the system lid. This is crucial for future service or replacement.

Note: Changing the Setup may require wiring changes; refer to the wiring diagram.

Equipment Expansion

Expansion Features

DIP Switch Functions

Fixed-function DIP Switches

• A1: Test Mode (normally Off).
• A2: In “ON” position, adds one high-speed pump (or blower) with Heater.
• A3: In “ON” position, adds two high-speed pumps (or 1 HS Pump and Blower) with Heater.
• A5: In “ON” position, enables Special Amperage Rule B. In “OFF” position, enables Special Amperage Rule A.
• A6: Persistent memory reset (restores factory settings).

A2 and A3 Combination: Determine the number of high-speed devices/blowers before heater disablement. A2/A3 ON allows up to 3 high-speed pumps (or two HS Pumps and Blower) simultaneously. Heat is disabled when the fourth high-speed pump or blower is turned on. Note: A2/A3 all off = No heat with any high-speed pump or blower.

Assignable DIP Switches

• A4: In “ON” position, enables 5-minute cooldown for gas heaters (Cooling Time B). In “OFF” position, enables 1-minute cooldown for electric heaters (Cooling Time A).
• A7: In “ON” position, Simplified Menus on TP400/TP500/TP600 (do not use with graphic panels like TP800, TP900, spaTouch™). In “OFF” position, Regular Menus on TP400/TP500/TP600 (compatible with all panels).

Undesignated switches are not assigned a function.

Jumper Definitions

• J109: GFCI Test/Trip Enable/Disable (requires software enablement).
• J30: Do Not Use.
• J31: Jumper on 1 pin for 120V heater; Jumper on 2 pins for 240V heater.
• J24: Jumper on center two pins (240V) for 240V heater; Two jumpers (left 2 pins, right 2 pins) for 120V heater.

Warning: Incorrect DIP switch or jumper settings can cause abnormal system behavior or component damage. Refer to wiring diagrams for correct settings. Contact Balboa for additional configuration pages.

Replacement Parts

PCBA:

• Main PCBA: 59499
• Expander PCBA (user-installed): 59232 (X-P for Pump2); 59231 (X-B for Blower)

HEATER(s):

• Heater: 58421 (5.5kW 800Inc), 58426 (4.0kW 800Inc) - for integral heater only.
• Temp Sensor Kit: 30344KIT (12-inch sensor), 30382KIT (24-inch sensor) - for integral heater only.

FUSES:

*Amperages are for identifying fuses on boards; use part numbers for ordering.

BP100 Configuration Options

General Features

*The heater Pump can be either a Circ Pump or Pump 1 Low.

BP100 Configuration Options - Temperature Features

All temperatures must be specified in °F. The system converts °F to °C dynamically.

Temperature Conversion Table (°C to °F):

*May be changed by end-user (if enabled)

BP100 Configuration Options - Time Features

*May be changed by end-user (if enabled)

BP100 Configuration Options - Reminder Features

Reminder Periods can be set between 7 and 180 days, or 365 days. Each reminder can be turned OFF individually.

*May be changed by end-user (if enabled)

BP100 Configuration Options - Special Features

TP900 Panel Configuration

Button Layout Table

A Circ Icon will appear when a Circ Pump is configured.

Spa Screen Diagram: Shows button layout for Spa Screen.

Shortcuts Screen Diagram: Shows button layout for Shortcuts Screen.

TP800 Panel Configuration

Button Layout Table

Note: TP800 is not supported in Setup 7.

Spa Screen Diagram: Shows button layout for Spa Screen.

Shortcuts Screen Diagram: Shows button layout for Shortcuts Screen.

Note: Buttons 11 and 12 are not used. Button 1 is fixed.

TP600 Panel Configuration

Button Layout Table

Note: TP600 is not supported in Setup 7.

TP600 Model: 55676-XX, No Overlay.

Panel Diagram: Shows button layout and LED indicators.

TP400/TP200 Panel Configuration

Button Layout Table for TP400T/TP200T

Button Layout Table for TP400W/TP200W

Note: TP400W/TP200W is supported in Setups 5 & 6 only.

TP400W US Model: 50384-XX (includes overlay PN 12510).

TP200W Model: 57290-XX (no overlay), 57283-XX (includes overlay PN 17374).

TP400T US Model: 50380-XX (includes overlay PN 12511).

TP200T Model: 57281-XX (no overlay), 57282-XX (includes overlay PN 17325).

Panel Diagrams: Shows button layouts for TP400T/TP200T and TP400W/TP200W.