Balboa BP100G2 Hardware Setup and Software Configuration

Hardware Setup: Wiring Diagram for Remote Heater Version

Model: BP100G2 PN 59270-01

This section details the wiring connections for the Balboa BP100G2 control pack. Ensure all connections are made by qualified personnel, observing all safety precautions, especially regarding high voltage.

General Wiring Notes:

• Torque range for TB1 connections: 27-30 IN.LBS.
• Torque range for heater connections: 30-35 IN.LBS.
• Use copper conductors only. Employer uniquement des conducteurs de cuivre. Minimum wire size #6 AWG, rated for 90°C.
• Connect only to circuits protected by a Class A GFCI. A disconnecting means must be installed within sight from the equipment and at least 5 feet (1.52 M) from the inside walls of the pool, spa, or hot tub.
• Total output amp draw must not exceed the maximum input rating of the spa.
• Pump 1, Circ Pump, and Ozone must all be the same voltage.

Main Connections and Components:

• TP (MAIN) PANELS: J34 OR J35
• TB1: Main power input terminals (e.g., L1, L2, Ground).
• J6: Connection for Pump 2.
• J9: Connection for 2/1-SP Pump 1 (240V, 12A MAX).
• J19: Connection for Circ Pump (240V, 2A MAX).
• J21: Connection for Ozone (0.5A).
• J33: Connection for TV / AV (120V, 3A).
• J38: Used for 240V AV configuration (move wire to AREA 3).
• J51, J52: Circ and Ozone Line 1 Connection (AREA 2).
• J11 & J13: Heater connections.
• J15: Spa Light connection (10V, 1A).
• Fuses: F6 (30A 250VAC), F3 (0.1A SLO-BLOW), F4 (1A SLO-BLOW), F5 (1A SLO-BLOW).
• DIP Switches (S1): Located on the main circuit board, used for configuration.
• Remote Heater: Sold separately. Available in 240V 5.5kW (1.4kW @ 120V) and 240V 4.0kW (1.0kW @ 120V) models.
• Expander X-P PN 59232: For additional features.

Wiring Configurations:

120VAC Configuration (Optional for Setups 3 & 4):

• J24 Jumpers must be in 120V positions.
• F3 fuse must be replaced by a 0.16A SLO-BLOW fuse (supplied with pack) when configured as 120VAC. Keep the original 0.1A fuse for potential conversion back to 240VAC.
• Switches #2 & #3 (on S1) should be set to OFF when the system is configured as 120VAC.
• J31 jumper must be on 1 pin when the heater is configured as 120VAC.

240VAC Configuration:

• TB1 wiring: WHT-1, BLK-2, RED-3.
• Move J46 and J38 wires from AREA 3 to AREA 1.
• Move J24 jumper to the 240V position.
• Change F3 fuse back to 0.1A SLO-BLOW.
• Put J31 jumper on 2 pins.

DIP Switch (S1) Settings:

Note: Switch #6 should be set to OFF upon final installation. All unused switches should be OFF. Switch A7 should be OFF if using WiFi, as WiFi does not support Simplified Menus. Switch A7 must be OFF when using graphic panels (TP800, TP900, or spaTouch family).

Optional 120VAC Configuration Table:

Changing Software Setups with spaTouch™ Icon-Driven Panels

This section describes how to change software setups using spaTouch icon-driven panels.

Test Menu Access:

• Service Technicians ONLY.
• DANGER: HIGH VOLTAGE IS ACCESSIBLE.
• To enter Test Mode: While the system is running, move DIP Switch 1 (on S1 on the Main circuit board) to ON.
• To exit Test Mode: Move DIP Switch 1 to OFF.

To Change Software Setups (While in Test Mode):

• Press the indicated icons to navigate through screens.
• The example screens shown are from the spaTouch 1 panel; spaTouch 2 screens are similar but wider.
• Setup Selection Screen: Press the Up or Down icon to select the desired Setup Number, then press the Check Mark icon to confirm and restart the spa.
• After restart, a message like "The settings have been reset" may appear if DIP Switch 6 was OFF. Press "Clear" to dismiss.

Changing Software Setups with TP800 / TP900 / spaTouch™ Menued Panel

This section outlines software setup changes for TP800, TP900, and spaTouch menued panels.

Test Menu Access:

• Service Technicians ONLY.
• DANGER: HIGH VOLTAGE IS ACCESSIBLE.
• To enter Test Mode: While the system is running, move DIP Switch 1 (on S1 on the Main circuit board) to ON.
• To exit Test Mode: Move DIP Switch 1 to OFF.

Software Setups:

• Under the TEST Menu, navigate to the Setup screen to change the Setup number (from 1 to any number established by the Manufacturer).
• Wiring changes may be required when changing the Setup.
• Important Note: Timeouts and Temp Limit selections should NEVER be changed, as they are for safety agency testing purposes only.

The panel display might show temperature with "T" after it (e.g., 102°F T) indicating Test Mode. The interface shows options like "Spa Shortcuts", "Settings", "Test", and "Back", with sub-options under "Test" including "A/B Temps", "Fault Log", "Timeouts", and "Temp Limit".

Changing Software Setups with TP600 / TP500 / TP400

This section covers software setup changes for TP600, TP500, and TP400 panels.

Test Menu Access:

• Service Technicians ONLY.
• DANGER: HIGH VOLTAGE IS ACCESSIBLE.
• To enter Test Mode: While the system is running, move DIP Switch 1 (on S1 on the Main circuit board) to ON.
• To exit Test Mode: Move DIP Switch 1 to OFF.

Software Setups:

• When Switch #1 is ON, the temperature display will show "T" after the temperature (e.g., "---T"), indicating the system is in Test Mode.
• Under the TEST Menu, the Setup screen allows changing the Setup from 1 to any number established by the Manufacturer. Wiring changes may be necessary.
• You have 1 minute to complete the setup change after manually exiting Priming Mode. With practice, this can be done in under 15 seconds.
• When the panel displays "RUN PMPS PURG AIR", press any Temperature button once to exit Priming Mode.