Product Overview
This document provides a technical template with critical dimensions for the installation of Cal-Royal A7700 and AF7700 Series pull trims. It is intended for use by installers and manufacturers to ensure precise placement of door hardware.
Door Face and Edge Reference
The diagram illustrates the template's placement on the OUTSIDE DOOR FACE. The DOOR EDGE is also indicated for reference.
Key Dimensions and Hole Placements
The following dimensions are critical for accurate installation:
- Side Hole Spacing: The center of the two side mounting holes are spaced 2-3/4 inches (70mm) from the door edge.
- Overall Plate Height: The total height of the template plate is 4-1/8 inches (104.8mm).
- Upper Hole Spacing: The center-to-center distance between the two upper mounting holes is 1-11/16 inches (42.8mm).
- Central Cutout (Cylinder/Push Bar Area):
- The central cutout is designed for a 1-1/4 inch (31.8mm) diameter cylinder bore.
- The horizontal reference line for the cylinder is located 1-15/16 inches (49.2mm) from the top edge of the plate.
- The horizontal reference line for the push bar is located 3/16 inches (4.8mm) below the cylinder's horizontal reference line.
- The center of the push bar is located 1-19/32 inches (40.5mm) below the cylinder's horizontal reference line.
- The distance from the push bar's horizontal reference line to the center of the bottom mounting holes is 1-19/32 inches (40.5mm).
- Bottom Hole Spacing: The center-to-center distance between the two bottom mounting holes is 4-11/16 inches (119mm).
- Bottom Hole Offset: The center of the bottom mounting holes is located 1/2 inch (12.7mm) from the bottom edge of the plate.
- Mounting Holes: There are four mounting holes, each specified as 7/16 inch (11.10mm) diameter, passing through the door (DIA THRU).
- Floor Clearance Reference: A vertical reference line is indicated at 41 inches from the finished floor.
Installation Instructions
Alignment: Align the template by using existing holes, as detailed in the separate exit device template.
Machining for Hollow Metal Doors: Machine only the outside face of the door.
Machining for Wood Doors: Cut out 1-1/2 inches deep on the outside face of the door.
Revision Information
Document Revision: 05/2016ADG
