Instruction Manual for CAL-ROYAL models including: CIL Series, Interconnected Locks, CIL Series Interconnected Locks
CIL Series
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DocumentDocumentINSTALLATION INSTRUCTIONS FOR CIL INTERCONNECTED LOCKS 1. MARK DOOR 2. DRILL HOLES B 2-1/8" (54mm) 3. INSTALL DEADBOLT & LATCHBOLT ADJUSTABLE DEADBOLT IS FACTORY PRESET 2-3/4" (70MM) BACKSET A. Bolt must be retracted. Retract bolt. (If necessary, use screw driver to turn cam and retract bolt). Drill 9/64" (3.5mm) C 1" (25mm) A. Check lock for proper backset and door thickness of the door before marking. B. Fold template at correct markings for door. C. Mark appropriate centers for 2-1/8" (54mm) holes. D. Mark center for 1" (25mm) diameter latch holes in door edge. A. Determine backset (2-3/4" or 2-3/8") of the lock. B. Drill the 2-1/8" (54mm) holes about halfway through door face from both sides to avoid damaging wood surface. C. Drill 1" (25mm) diameter holes on door edge. B. How to adjust for 2-3/8" (60mm) Mortise @ 5/32" (4mm) deep cutout Combi-screws backset. C. Insert latch bolt and dead bolt into NOTE: Rotate faceplate and push down to move housing to next position corresponding holes. Trace around faceplate. D.Chisel out excess wood until faceplate fits flat with door edge. E. Drill (4) 9/64" (3.5mm) holes and secure latchbolt and deadbolt with combi-screws supplied. 4. PREPARE DOOR JAMB B 3/8" (10mm) B 3/8" (10mm) B 3/8" (10mm) B 3/8" (10mm) 1-1/8" (32mm) deep 11/16" (17mm) deep 5. INSTALL STRIKE C 7/8" (22mm) A B D 7/8" (22mm) A C B A. Locate exact centerline of bolt and mark centerline of jamb. B. Mark drill points 3/8" (10mm) above and below centerline. C. Drill two overlapping 7/8" (22mm) holes 1-1/4" deep for deadbolt. Clean out hole. D. Drill two overlapping 7/8" (22mm) holes 11/16" deep for latchbolt into door jamb as shown A. Place strike box in hole. Place strike over the strike box and use it as pattern for cutout. B. Chisel about 1/8" (3.2mm) deep for flush fit of box and strike C. Install strike box and strike. A. Place reinforcer in cutout with screw holes as shown. Mark & drill 3/16 (5mm) pilot holes B. Chisel about 1/4" (6mm) deep for flush fit of reinforcer, box and strike. C. Install reinforcer with 3" (76mm) wood screws. D. Install strike box and strike. 6605 Flotilla St. Commerce, CA 90040 USA Tel: (323) 888-6601 Fax: (323) 888-6699 Email: sales@cal-royal.com Website: www.cal-royal.com INSTALLATION INSTRUCTIONS FOR CIL INTERCONNECTED LOCKS 6. HANDING 7. HOW TO CHANGE DOOR HANDING LH Left Hand RH Right Hand A. Check if RIGHT-HAND or LEFT-HAND. B. Insert push pin (provided) into the guide hole at the end of the semicircle as shown on the following diagram. C. While push pin is inserted on the guide hole, move it along the semicircle guide until you see either "LEFT" or "RIGHT" on the indicator window. RIGHT HAND DOOR LEFT HAND DOOR LRB Left Hand Reverse Bevel RRB Right Hand Reverse Bevel A. Determine and note your hand of door. B. When standing on the exterioir side of the door, and the hinges are to your right, you have a RIGHT HAND DOOR. C. If the hinges are to your left, you have a LEFT HAND DOOR. Indicator Window Guide Hole LOCK INSTALLATION A. Remove inside lever from lock, esing push pin. B. Install lock assembly into door and engage latch as detailed. INTERIOR UNIT (REVERSE SIDE) Outside lock assembly Lockset is factory preset for 1-3/4" (45mm) doors Exterior Cylinder Exterior Tailpiece Indicator Window Guide Hole B Push Pin A Indicator Window C Inside Mounting Plate Screws (2) M6.0 x P1.0 x L2-3/8" Intrerior Unit C. Place inside mounting plate. Tighten it to lock body with two (2) 10-32UNF x L 1-3/8" screws. D. Install exterior deadbolt cylinder assembly with tailpiece horizontally. E. Tighten inside mounting plate to exterior deadbolt cylinder with two (2) M6.0 x P1.0 x L 2-3/8" screws. F. Install interior unit with two (2) M5.0 x P0.8 x L11/16" screws. G. Install inside lever. Install distance between deadbolt and lever is 4" (102mm) and 5-1/2" (140mm) Screws (2)10-32UNF x L 1-1/8" Screws (2)M6.0 x P0.8 x L 11/16" 6605 Flotilla St. Commerce, CA 90040 USA Tel: (323) 888-6601 Fax: (323) 888-6699 Email: sales@cal-royal.com Website: www.cal-royal.com FOLD ON HIGH EDGE OF DOOR DRILL 1" HOLE CL MARK CENTER OF HOLE ON DOOR FACE 2-1/8" (54mm) DIA. DRILL 1" HOLE CL MARK CENTER OF HOLE ON DOOR FACE MARK FOR 1-3/8" DOOR MARK FOR 1-3/4" DOOR 7/8" 11/16" 2-3/8" BACKSET 2-3/4" BACKSET 2-1/8" (54mm) DIA. 5-1/2" 4" 2-1/8" (54mm) DIA. 1" DRILL 1" HOLE CL CL CL PACKED WITH PLASTIC FILLER FOR 1-1/8" FACE PLATE 2-1/4" MARK CENTER OF HOLE ON DOOR FACE 5/32" CL CL 5/32" SUGGESTED HEIGHT FROM FINISHED FLOOR TEMPLATE FOR CIL INTERCONNECTED LOCKS