Instruction Manual for CAL-ROYAL models including: CIL Series, Interconnected Locks, CIL Series Interconnected Locks

Installation Instruction CIL Series Interconnected Locks

CIL Series

INSTALLATION INSTRUCTIONS FOR CIL INTERCONNECTED LOCKS


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Installation Instructions - CIL Series
INSTALLATION INSTRUCTIONS FOR CIL INTERCONNECTED LOCKS

1. MARK DOOR

2. DRILL HOLES
B
2-1/8" (54mm)

3. INSTALL DEADBOLT & LATCHBOLT

ADJUSTABLE DEADBOLT IS FACTORY PRESET 2-3/4" (70MM) BACKSET
A. Bolt must be retracted. Retract bolt. (If necessary, use screw driver to turn cam and retract bolt).

Drill 9/64" (3.5mm)

C
1" (25mm)

A. Check lock for proper backset and door thickness of the door before marking.
B. Fold template at correct markings for door.
C. Mark appropriate centers for 2-1/8" (54mm) holes.
D. Mark center for 1" (25mm) diameter latch holes in door edge.

A. Determine backset (2-3/4" or 2-3/8") of the lock.
B. Drill the 2-1/8" (54mm) holes about halfway through door face from both sides to avoid damaging wood surface.
C. Drill 1" (25mm) diameter holes on door edge.

B. How to adjust for 2-3/8" (60mm)

Mortise @ 5/32" (4mm) deep cutout

Combi-screws

backset.

C. Insert latch bolt and dead bolt into

NOTE: Rotate faceplate and push down to move housing to next position

corresponding holes. Trace around faceplate. D.Chisel out excess wood until faceplate

fits flat with door edge.

E. Drill (4) 9/64" (3.5mm) holes and

secure latchbolt and deadbolt with

combi-screws supplied.

4. PREPARE DOOR JAMB

B 3/8" (10mm) B 3/8" (10mm) B 3/8" (10mm)
B 3/8" (10mm)

1-1/8" (32mm) deep
11/16" (17mm) deep

5. INSTALL STRIKE

C
7/8" (22mm)

A

B

D
7/8" (22mm)

A C
B

A. Locate exact centerline of bolt and mark centerline of jamb.
B. Mark drill points 3/8" (10mm) above and below centerline.

C. Drill two overlapping 7/8" (22mm) holes 1-1/4" deep for deadbolt. Clean out hole.
D. Drill two overlapping 7/8" (22mm) holes 11/16" deep for latchbolt into door jamb as shown

A. Place strike box in hole. Place strike over the strike box and use it as pattern for cutout.
B. Chisel about 1/8" (3.2mm) deep for flush fit of box and strike
C. Install strike box and strike.

A. Place reinforcer in cutout with screw holes as shown. Mark & drill 3/16 (5mm) pilot holes
B. Chisel about 1/4" (6mm) deep for flush fit of reinforcer, box and strike.
C. Install reinforcer with 3" (76mm) wood screws.
D. Install strike box and strike.

6605 Flotilla St. Commerce, CA 90040 USA

Tel: (323) 888-6601 Fax: (323) 888-6699

Email: sales@cal-royal.com Website: www.cal-royal.com

INSTALLATION INSTRUCTIONS FOR CIL INTERCONNECTED LOCKS

6. HANDING

7. HOW TO CHANGE DOOR HANDING

LH Left Hand

RH Right Hand

A. Check if RIGHT-HAND or LEFT-HAND. B. Insert push pin (provided) into the guide hole at the end of the semicircle as shown on the following diagram. C. While push pin is inserted on the guide hole, move it along the semicircle guide until you see either "LEFT" or "RIGHT" on
the indicator window.

RIGHT HAND DOOR

LEFT HAND DOOR

LRB Left Hand Reverse Bevel

RRB Right Hand Reverse Bevel

A. Determine and note your hand of door. B. When standing on the exterioir side of
the door, and the hinges are to your right, you have a RIGHT HAND DOOR. C. If the hinges are to your left, you have a LEFT HAND DOOR.

Indicator Window Guide Hole

LOCK INSTALLATION
A. Remove inside lever from lock, esing push pin. B. Install lock assembly into door and engage latch
as detailed.

INTERIOR UNIT (REVERSE SIDE)
Outside lock assembly Lockset is factory preset for 1-3/4" (45mm) doors

Exterior Cylinder Exterior Tailpiece

Indicator Window

Guide Hole

B

Push Pin

A
Indicator Window
C

Inside Mounting Plate
Screws (2) M6.0 x P1.0 x L2-3/8" Intrerior Unit

C. Place inside mounting plate. Tighten it to lock
body with two (2) 10-32UNF x L 1-3/8" screws. D. Install exterior deadbolt cylinder assembly with
tailpiece horizontally. E. Tighten inside mounting plate to exterior deadbolt
cylinder with two (2) M6.0 x P1.0 x L 2-3/8" screws. F. Install interior unit with two (2)
M5.0 x P0.8 x L11/16" screws. G. Install inside lever.

Install distance between deadbolt and lever is 4" (102mm) and 5-1/2" (140mm)

Screws (2)10-32UNF x L 1-1/8"

Screws (2)M6.0 x P0.8 x L 11/16"

6605 Flotilla St. Commerce, CA 90040 USA

Tel: (323) 888-6601 Fax: (323) 888-6699

Email: sales@cal-royal.com Website: www.cal-royal.com

FOLD ON HIGH EDGE OF DOOR

DRILL 1" HOLE
CL

MARK CENTER OF HOLE ON DOOR FACE

2-1/8" (54mm) DIA.

DRILL 1" HOLE
CL

MARK CENTER OF HOLE ON DOOR FACE

MARK FOR 1-3/8" DOOR MARK FOR 1-3/4" DOOR

7/8" 11/16"

2-3/8" BACKSET 2-3/4" BACKSET

2-1/8" (54mm) DIA.

5-1/2"

4"

2-1/8" (54mm) DIA. 1"

DRILL 1" HOLE
CL
CL CL
PACKED WITH PLASTIC FILLER FOR 1-1/8" FACE PLATE

2-1/4"

MARK CENTER OF HOLE ON DOOR FACE

5/32"

CL CL

5/32"
SUGGESTED HEIGHT FROM FINISHED FLOOR

TEMPLATE FOR CIL INTERCONNECTED LOCKS



References

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